CN210789566U

CN210789566U - Radiation unit rotation type high frequency soldering machine

Info

Publication number: CN210789566U
Application number: CN201921648294.3U
Authority: CN
Inventors: 林荣雄; 吴旭荣; 吴庆仕
Original assignee: Jieyang Bowei Technology Co ltd
Current assignee: Jieyang Bowei Technology Co ltd
Priority date: 2019-09-28
Filing date: 2019-09-28
Publication date: 2020-06-19
Anticipated expiration: 2029-09-28

Abstract

The utility model discloses a radiation unit rotary high-frequency tin soldering machine; comprises a chassis; a longitudinal moving device and a fixed platform are arranged at the upper part of the case; a rotary bracket is arranged on the fixed platform; a first bracket and a second bracket are arranged in the middle of the case; the upper parts of the first bracket and the second bracket are provided with transverse moving devices; one side of the transverse moving device is fixedly provided with an up-down moving device; a solder paste extruding device and a high-frequency heating device for extruding solder paste are arranged on the up-and-down moving device; a main controller is also arranged; because the longitudinal moving device, the transverse moving device, the up-down moving device and the rotating bracket are adopted, the purposes of high production efficiency, stable product quality and good consistency are achieved.

Description

Radiation unit rotation type high frequency soldering machine

Technical Field

The utility model belongs to antenna production facility field especially relates to a radiating element rotation type high frequency soldering machine.

Background

With the continuous development of mobile communication; the production amount of the antenna is gradually enlarged; in antenna production; there are often situations where it is desirable to solder a feed (or other solder required by the electrical fabrication process) to a radiator (e.g., a planar antenna, etc.); meanwhile, in order to facilitate debugging, tin is thickened to a radiator to change the electrical parameters of the radiator; for the radiation unit with a planar structure, a radiation unit planar high-frequency welding machine of the company can be adopted for welding; for the radiation unit with a non-planar structure, the planar high-frequency welding machine of the radiation unit is not easy to be programmed; the traditional method generally adopts a manual welding mode; because the manual operation is adopted, the problems of uneven welding points, unreliable welding and the like often occur; meanwhile, the problems of low production efficiency, unstable product quality, poor product consistency and the like occur.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a radiation unit rotation type high frequency soldering machine to solve the problem that production efficiency is low, product quality is unreliable, the uniformity is poor when radiation unit welds among the prior art.

The utility model is realized in such a way, a radiation unit rotary high-frequency tin soldering machine comprises a machine case; a longitudinal moving device is arranged at the upper part of the case; a fixed platform is arranged at the upper part of the longitudinal moving device; the fixed platform is provided with a rotating bracket for fixing the radiation unit to be welded; a first bracket and a second bracket are arranged in the middle of the case; the upper parts of the first bracket and the second bracket are provided with transverse moving devices; an up-down moving device is fixedly arranged on one side of the transverse moving device; a solder paste extruding device for extruding solder paste is arranged on the up-and-down moving device; a high-frequency heating device for welding is also arranged on the up-and-down moving device; and the main controller is used for controlling the longitudinal moving device, the transverse moving device, the up-down moving device and the solder paste extruding device.

Furthermore, a platform lifting device which is controlled by the main controller and enables the fixed platform to lift according to the welding process is also arranged in the fixed platform; the rotating bracket comprises a bracket body; a rotary driving part is arranged at the lower part of the bracket body; the rotary driving part is fixedly arranged on the fixed platform.

Furthermore, a key controller for controlling starting, stopping and emergency stopping of the machine box and the solder paste extrusion device, the platform lifting device and the rotary driving part is also arranged on the machine box; the case is also provided with a manual programmer for communicating and programming with the main controller; the manual programmer is electrically connected with the main controller.

Further, the longitudinal moving device comprises a longitudinally moving Y-axis lead screw arranged on the case; a Y-axis driving component for driving the Y-axis lead screw is arranged at one end of the Y-axis lead screw; a first guide rail and a second guide rail are respectively arranged on two sides of the Y-axis screw; a first sliding block is arranged on the first guide rail; a second sliding block is arranged on the second guide rail; the fixed platform is arranged on the upper parts of the first sliding block and the second sliding block; a Y-axis screw rod sleeve is also arranged on the Y-axis screw rod; the upper part of the Y-axis lead screw sleeve is fixedly connected with the fixed platform.

Further, the transverse moving device comprises X-axis lead screws which are arranged on the first bracket and the second bracket and transversely move; an X-axis driving component for driving the X-axis lead screw is arranged at one end of the X-axis lead screw; a third slide rail and a fourth slide rail are respectively arranged on the upper side and the lower side of the X-axis screw rod; a third sliding block is arranged on the third sliding rail; a fourth sliding block is arranged on the fourth sliding rail; a fixing plate for mounting the up-and-down moving device is fixedly arranged on the same side of the third sliding block and the fourth sliding block; an X-axis lead screw sleeve is arranged on the X-axis lead screw; the X-axis screw rod sleeve is fixedly connected with the fixing plate.

Furthermore, the up-down moving device comprises a Z-axis lead screw which is arranged on the fixing plate and moves up and down; a Z-axis driving component for driving the Z-axis lead screw is arranged at one end of the Z-axis lead screw; a fifth slide rail and a sixth slide rail are respectively arranged on two sides of the Z-axis screw rod; a fifth sliding block and a sixth sliding block are arranged on the fifth sliding rail; a seventh sliding block and an eighth sliding block are arranged on the sixth sliding rail; the solder paste extruding device and the high-frequency heating device are fixedly arranged on the same side of the fifth slide block, the sixth slide block, the seventh slide block and the eighth slide block; a Z-axis lead screw sleeve is arranged on the Z-axis lead screw; and the Z-axis lead screw sleeve is fixedly connected with the solder paste extrusion device and the high-frequency heating device.

Further, the solder paste extrusion device comprises a paste storage barrel arranged on the fixing plate; the lower part of the paste storage cylinder is provided with a paste spraying nozzle.

Furthermore, a clamping groove for clamping the manual programmer is further arranged on the case.

Furthermore, an electric cabinet for installing the main controller is arranged on one side of the transverse moving device; and a ventilation opening for heat dissipation is also arranged on the electric cabinet.

Further, the Y-axis driving part, the X-axis driving part, the Z-axis driving part and the rotary driving part are servo motors or stepping motors; the driving part of the platform lifting device is a cylinder or a servo motor or a stepping motor.

The utility model provides an among the radiation unit rotation type high frequency soldering machine, owing to adopted longitudinal movement device, lateral shifting device, reciprocate device, runing rest, reached the purpose that production efficiency is high, product quality is stable, the uniformity is good.

Drawings

Fig. 1 is a general schematic diagram of a rotary high-frequency soldering machine with a radiation unit according to the present invention.

Fig. 2 is a first angle exploded view of the radiation unit rotary high-frequency soldering machine according to the present invention.

Fig. 3 is a second schematic angle exploded view of the radiation unit rotary high-frequency soldering machine according to the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the invention, are given by way of illustration only.

The utility model provides a radiation unit rotary high-frequency tin soldering machine, which comprises a machine case; a longitudinal moving device is arranged at the upper part of the case; a fixed platform is arranged at the upper part of the longitudinal moving device; the fixed platform is provided with a rotating bracket for fixing the radiation unit to be welded; a first bracket and a second bracket are arranged in the middle of the case; the upper parts of the first bracket and the second bracket are provided with transverse moving devices; an up-down moving device is fixedly arranged on one side of the transverse moving device; a solder paste extruding device for extruding solder paste is arranged on the up-and-down moving device; a high-frequency heating device for welding is also arranged on the up-and-down moving device; and the main controller is used for controlling the longitudinal moving device, the transverse moving device, the up-down moving device and the solder paste extruding device.

Because the longitudinal moving device, the transverse moving device, the up-down moving device and the rotating bracket are adopted, the purposes of high production efficiency, stable product quality and good consistency are achieved.

The following describes the implementation of the present invention in detail with reference to specific embodiments.

As shown in fig. 1, 2 and 3, a radiation unit rotary high-frequency soldering machine includes a housing 1; the upper part of the case 1 is provided with a longitudinal moving device 2; a fixed platform 3 is arranged at the upper part of the longitudinal moving device 2; a rotary bracket 4 for fixing a radiation unit to be welded is arranged on the fixed platform 3; a first bracket 5 and a second bracket 6 are arranged in the middle of the case 1; the upper parts of the first bracket 5 and the second bracket 6 are provided with a transverse moving device 7; an up-down moving device 8 is fixedly arranged on one side of the transverse moving device 7; a solder paste extruding device 9 for extruding solder paste is arranged on the up-down moving device 8; a high-frequency heating device 10 for welding is also arranged on the up-down moving device 8; the main controller is used for controlling the longitudinal moving device 2, the transverse moving device 7, the up-down moving device 8 and the solder paste extruding device 9; the main controller is arranged in the case 1; fixing a radiation unit to be welded on a rotating bracket 4; then the longitudinal moving device 2 and the transverse moving device 7 transfer the part to be welded to the lower part of the solder paste extruding device 9; at this time, the up-down moving device 8 acts to make the part to be welded align with the solder paste extruding device 9; starting the solder paste extrusion device 9 to perform solder paste spraying action on the part to be welded; after the action of spraying the tin paste on the part to be welded is finished; the transverse moving device 8 moves the high-frequency welding device 10 to the position to be welded; then the up-down moving device 8 lowers the high-frequency welding device 10 to the part to be welded for heating; after the heating is finished; the up-and-down moving device 8 moves upwards to return; at this time, the rotating bracket 4 rotates; rotating the next part to be welded to the position above the rotating bracket 4; repeating the above steps; completing a welding process until all parts to be welded on the rotating bracket 4 are welded; the whole process is controlled by programming the main controller; thus, the longitudinal moving device 2, the transverse moving device 7, the up-down moving device 8 and the rotating bracket 4 are adopted, and the purposes of high production efficiency, stable product quality and good consistency are achieved.

Further, a platform lifting device 11 which is controlled by the main controller and enables the fixed platform 3 to lift according to the welding process is also arranged in the fixed platform 3; the rotating bracket 4 includes a bracket body 12; a rotary driving component 13 is arranged at the lower part of the bracket body 12; the rotary driving part 13 is fixedly arranged on the fixed platform 3; when the part to be welded on the fixed platform 3 is transferred to the solder paste extruding device 9 or the high-frequency heating device 10, the platform lifting device 11 is started to enable the part to be welded to be close to the solder paste extruding device 9 or the high-frequency heating device 10; thus, the part to be welded can be fully heated; meanwhile, the rotary driving part 13 can align the parts to be welded with the solder paste extruding device 9 or the high-frequency heating device 10 one by one; thus, the welding quality is ensured; and meanwhile, the whole process is more reasonable.

Further, a key controller 14 for controlling the starting, stopping, scramming and solder paste extruding device 9, the platform lifting device 11 and the rotary driving part 13 is also arranged on the case 1; a manual programmer 15 for communicating and programming with the main controller is also arranged on the case 1; the manual programmer 15 is electrically connected with the main controller; therefore, the start and stop of the whole process can be manually controlled during normal operation; meanwhile, the vehicle can be stopped suddenly in an emergency; meanwhile, the solder paste extrusion device 9, the platform lifting device 11 and the rotary driving part 13 can be debugged.

Further, the longitudinal moving device 2 includes a longitudinally moving Y-axis screw 16 provided on the casing 1; a Y-axis driving part 17 for driving the Y-axis lead screw 16 is arranged at one end of the Y-axis lead screw 16; a first guide rail 18 and a second guide rail 19 are respectively arranged on two sides of the Y-axis screw rod 16; a first slide block 20 is arranged on the first guide rail 18; a second slide block 21 is arranged on the second guide rail 19; the fixed platform 3 is arranged on the upper parts of the first slide block 20 and the second slide block 21; a Y-axis lead screw sleeve 22 is also arranged on the Y-axis lead screw 16; the upper part of the Y-axis lead screw sleeve 22 is fixedly connected with the fixed platform 3; thus, the fixed platform 3 can move longitudinally under the rotation of the Y-axis lead screw 16; and completing the coordinate positioning of the Y axis.

Further, the transverse moving device 7 comprises a transverse moving X-axis lead screw 23 arranged on the first bracket 5 and the second bracket 6; an X-axis driving member 24 for driving the X-axis lead screw 23 is provided at one end of the X-axis lead screw 23; a third slide rail 25 and a fourth slide rail 26 are respectively arranged on the upper side and the lower side of the X-axis screw 23; a third slide block 27 is arranged on the third slide rail 25; a fourth slide block 28 is arranged on the fourth slide rail 26; a fixing plate 29 for installing the up-down moving device 8 is fixedly arranged on the same side of the third slide block 27 and the fourth slide block 28; an X-axis lead screw sleeve 30 is arranged on the X-axis lead screw 23; the X-axis lead screw sleeve 30 is fixedly connected with the fixing plate 29; thus, the fixing plate 29 can move transversely under the rotation of the X-axis lead screw 23; and completing the coordinate positioning of the X axis.

Further, the up-and-down moving means 8 includes a Z-axis screw 31 provided on the fixed plate 29 to move up and down; a Z-axis driving member 32 for driving the Z-axis screw 31 is provided at one end of the Z-axis screw 31; a fifth slide rail 33 and a sixth slide rail 34 are respectively arranged on two sides of the Z-axis screw 31; a fifth slide block 35 and a sixth slide block 36 are arranged on the fifth slide rail 33; a seventh slide block 37 and an eighth slide block 38 are arranged on the sixth slide rail 34; the solder paste extrusion device 9 and the high-frequency heating device 10 are fixedly arranged on the same side of the fifth slide block 35, the sixth slide block 36, the seventh slide block 37 and the eighth slide block 38; a Z-axis lead screw sleeve 39 is arranged on the Z-axis lead screw 31; the Z-axis lead screw sleeve 39 is fixedly connected with the solder paste extrusion device 9 and the high-frequency heating device 10; thus, the solder paste extrusion device 9 and the high-frequency heating device 10 can move up and down under the rotation of the Z-axis lead screw 31; completing the coordinate positioning of the Z axis; the fifth slider 35, the sixth slider 36, the seventh slider 37, and the eighth slider 38 can be used to stabilize the operation of the solder paste extruding apparatus 9 and the high-frequency heating apparatus 10.

Further, the solder paste extruding device 9 includes a paste storage cartridge 40 provided on the fixing plate 29; a paste nozzle 41 is arranged at the lower part of the paste storage cylinder 40; thus, the position of the paste nozzle 41 can be used as a base point of the Z-axis coordinate; the distance between the paste spraying nozzle 41 and the paste to be sprayed is accurately controlled; improve the quality of the solder paste.

Further, a clamping groove 42 for clamping the manual programmer 15 is also arranged on the case 1; thus, the operation is convenient; so that manual programmer 15 is not available.

Further, an electric cabinet 43 for installing a main controller is arranged on one side of the transverse moving device 7; the electric cabinet 43 is also provided with a ventilation opening 44 for heat dissipation; thus, the wiring design can be convenient; and simultaneously, heat dissipation and ventilation can be ensured.

Further, the Y-axis driving part 17, the X-axis driving part 24, the Z-axis driving part 32, the rotation driving part 13 are servo motors or stepping motors; the driving part of the platform lifting device 11 is a cylinder or a servo motor or a stepping motor.

In a word, the utility model discloses owing to adopted longitudinal movement device, lateral shifting device, reciprocate device, runing rest, reached that production efficiency is high, product quality is stable, the good purpose of uniformity.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and all modifications, equivalents, improvements and the like that are made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A rotary high-frequency tin soldering machine for a radiation unit is characterized by comprising a machine case; a longitudinal moving device is arranged at the upper part of the case; a fixed platform is arranged at the upper part of the longitudinal moving device; the fixed platform is provided with a rotating bracket for fixing the radiation unit to be welded; a first bracket and a second bracket are arranged in the middle of the case; the upper parts of the first bracket and the second bracket are provided with transverse moving devices; an up-down moving device is fixedly arranged on one side of the transverse moving device; a solder paste extruding device for extruding solder paste is arranged on the up-and-down moving device; a high-frequency heating device for welding is also arranged on the up-and-down moving device; and the main controller is used for controlling the longitudinal moving device, the transverse moving device, the up-down moving device and the solder paste extruding device.

2. The rotary high-frequency soldering machine with radiant units as claimed in claim 1, wherein a platform lifting device controlled by the main controller is further provided in the fixed platform to lift the fixed platform according to the welding process; the rotating bracket comprises a bracket body; a rotary driving part is arranged at the lower part of the bracket body; the rotary driving part is fixedly arranged on the fixed platform.

3. The rotary high-frequency soldering machine with radiant units as claimed in claim 2, wherein a button controller for controlling the start, stop, scram, the solder paste extruding device, the platform lifting device and the rotary driving part is further provided on the machine case; the case is also provided with a manual programmer for communicating and programming with the main controller; the manual programmer is electrically connected with the main controller.

4. The rotary high-frequency soldering machine with radiant elements as claimed in claim 3, wherein the longitudinal moving means includes a longitudinally moving Y-axis screw provided on the housing; a Y-axis driving component for driving the Y-axis lead screw is arranged at one end of the Y-axis lead screw; a first guide rail and a second guide rail are respectively arranged on two sides of the Y-axis screw; a first sliding block is arranged on the first guide rail; a second sliding block is arranged on the second guide rail; the fixed platform is arranged on the upper parts of the first sliding block and the second sliding block; a Y-axis screw rod sleeve is also arranged on the Y-axis screw rod; the upper part of the Y-axis lead screw sleeve is fixedly connected with the fixed platform.

5. The rotary high-frequency soldering machine with radiation units as claimed in claim 4, wherein the lateral moving means includes laterally moving X-axis lead screws provided on the first and second supports; an X-axis driving component for driving the X-axis lead screw is arranged at one end of the X-axis lead screw; a third slide rail and a fourth slide rail are respectively arranged on the upper side and the lower side of the X-axis screw rod; a third sliding block is arranged on the third sliding rail; a fourth sliding block is arranged on the fourth sliding rail; a fixing plate for mounting the up-and-down moving device is fixedly arranged on the same side of the third sliding block and the fourth sliding block; an X-axis lead screw sleeve is arranged on the X-axis lead screw; the X-axis screw rod sleeve is fixedly connected with the fixing plate.

6. The rotary high-frequency soldering machine with radiation units as claimed in claim 5, wherein the up-and-down moving means includes a Z-axis screw rod provided on the fixing plate to move up and down; a Z-axis driving component for driving the Z-axis lead screw is arranged at one end of the Z-axis lead screw; a fifth slide rail and a sixth slide rail are respectively arranged on two sides of the Z-axis screw rod; a fifth sliding block and a sixth sliding block are arranged on the fifth sliding rail; a seventh sliding block and an eighth sliding block are arranged on the sixth sliding rail; the solder paste extruding device and the high-frequency heating device are fixedly arranged on the same side of the fifth slide block, the sixth slide block, the seventh slide block and the eighth slide block; a Z-axis lead screw sleeve is arranged on the Z-axis lead screw; and the Z-axis lead screw sleeve is fixedly connected with the solder paste extrusion device and the high-frequency heating device.

7. The radiant unit rotary high frequency soldering machine according to claim 6, wherein the solder paste extruding means includes a paste cartridge provided on the fixing plate; the lower part of the paste storage cylinder is provided with a paste spraying nozzle.

8. The rotary high frequency soldering machine according to claim 7, wherein a holding groove for holding the manual programmer is further provided on the housing.

9. The rotary high-frequency soldering machine for a radiation unit according to claim 8, wherein an electric cabinet for mounting said main controller is further provided at one side of said traverse unit; and a ventilation opening for heat dissipation is also arranged on the electric cabinet.

10. The radiant unit rotary high frequency soldering machine according to claim 9, wherein the Y-axis driving part, the X-axis driving part, the Z-axis driving part, the rotary driving part are servo motors or stepping motors; the driving part of the platform lifting device is a cylinder or a servo motor or a stepping motor.