CN210788244U - Winding, bundling and packaging machine for self-checking of wire harnesses - Google Patents
Winding, bundling and packaging machine for self-checking of wire harnesses Download PDFInfo
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- CN210788244U CN210788244U CN201920884591.1U CN201920884591U CN210788244U CN 210788244 U CN210788244 U CN 210788244U CN 201920884591 U CN201920884591 U CN 201920884591U CN 210788244 U CN210788244 U CN 210788244U
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Abstract
The utility model discloses a packagine machine is tied up in coiling for pencil self-checking, including the workstation, still including installing resistance detector, wire winding carousel and the transverse guide on the workstation, the wire winding carousel is located transverse guide's tip one side, sliding connection has the slider on the transverse guide, be fixed with the holder on the slider, the holder electricity is connected to resistance detector, one side on the wire winding carousel is equipped with the locating pin, the locating pin is the conductor, the locating pin electricity is connected to resistance detector, the wire winding carousel be fixed with the wire winding round pin axle that two symmetries set up with one side, the wire winding carousel is made for insulating material. By adopting the technical scheme, the qualified rate of delivery is avoided, and the outflow of defective products is avoided; moreover, the quality of all the wire harnesses is detected, and the quality of all the wire harnesses is detected, so that the product is greatly improved; the original multiple processes are integrated into one process, so that the production efficiency is greatly improved, and the cost of equipment is reduced.
Description
Technical Field
The utility model relates to a pencil packing technical field specifically indicates a packagine machine is tied up in coiling that is used for pencil self-checking.
Background
The components of the existing electric appliance are connected by a wire harness. The wire harness is a component which is formed by pressing a contact terminal punched by a copper material and an electric wire and cable, then molding and pressing an insulator outside the contact terminal or adding a metal shell outside the contact terminal, and bundling the contact terminal with the wire harness to form a connecting circuit.
In order to ensure safe and reliable use of the wire harness, before the wire harness is put into use, a conduction test is usually carried out to judge whether the state of the conductivity of each line in the wire harness is qualified or not so as to find and eliminate unqualified and failed products such as poor contact (open circuit, instantaneous disconnection), poor insulation (short circuit) and assembly errors in time and reduce the defect rate of finished wire harness products.
The inspection of the wire harness is mostly performed in a mode of sampling inspection record, all products cannot be inspected, and the condition of missing inspection can occur. If all the wire harness products are detected, a large amount of human resources and field resources are occupied, the production cost is greatly increased, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model discloses according to prior art's not enough, provide a coiling for pencil self-checking and tie up packagine machine, detect the pencil when the pencil coiling is tied up to ensure the quality of pencil.
In order to solve the technical problem, the utility model discloses a technical scheme does:
the utility model provides a packagine machine is tied up in coiling for pencil self-checking, includes the workstation, still including installing resistance detection appearance, wire winding carousel and the transverse guide on the workstation, the wire winding carousel is located transverse guide's tip one side, sliding connection has the slider on the transverse guide, be fixed with the holder on the slider, the holder electricity is connected to resistance detection appearance, one side on the wire winding carousel is equipped with the locating pin, the locating pin is the conductor, the locating pin electricity is connected to resistance detection appearance, the wire winding carousel be fixed with the wire winding round pin axle that two symmetries set up with one side, the wire winding carousel is made for insulating material.
Preferably, the winding device further comprises a driver, a PLC (programmable logic controller) and a driving motor, wherein the driving motor is arranged on the other side of the winding turntable, the driving motor outputs power to the center of the winding turntable, the driver is electrically connected to the driving motor, the PLC is in signal connection with the driver, the resistance detector is in signal connection with the PLC, and the PLC is in signal connection with the interpersonal interaction interface.
Preferably, a supporting plate is fixed on the transverse guide rail, an automatic printing device is arranged right above the supporting plate, and the automatic printing device is in signal connection with a PLC (programmable logic controller).
The utility model has the following characteristics and beneficial effect:
by adopting the technical scheme, the qualified rate of delivery is avoided, and the outflow of defective products is avoided; moreover, the quality of all the wire harnesses is detected, and the quality of all the wire harnesses is detected, so that the product is greatly improved; the original multiple processes are integrated into one process, so that the production efficiency is greatly improved, and the cost of equipment is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic circuit diagram of the present invention.
In the figure, 1-resistance detector, 2-clamper, 3-wire harness to be detected, 4-automatic stamping device, 5-wire winding turntable, 6-locating pin, 7-support plate, 8-slide block, 9-transverse guide rail, 10-connecting terminal, 11-wire winding pin shaft, 12-driving motor, 13-driver, 14-PLC controller, and 15-man-machine interface.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The utility model provides a packagine machine is tied up in coiling for pencil self-checking, as shown in fig. 1 and fig. 2, including the workstation, still including installing resistance detector 1, wire winding carousel 5 and the transverse guide 9 on the workstation, wire winding carousel 5 is located transverse guide 9's tip one side, sliding connection has slider 8 on the transverse guide 9, be fixed with holder 2 on the slider 8, 2 electricity of holder are connected to resistance detector 1, one side on the wire winding carousel 5 is equipped with locating pin 6, locating pin 6 is the conductor, 6 electricity of locating pin are connected to resistance detector 1, wire winding carousel 5 is fixed with the wire winding round pin axle 11 that two symmetries set up with one side, wire winding carousel 5 makes for insulating material.
In the technical scheme, a metal wire at one end of a wire harness to be detected 3 is clamped to the clamp holder 2, a metal connecting terminal is fixedly connected to the other end of the wire harness to be detected 3, and the metal connecting terminal is buckled to the positioning pin 6, so that the wire harness to be detected 3 is conducted with the resistance detector 1, the resistance detector 1 detects the resistance of the wire harness to be detected 3, whether the wire harness to be detected 3 is broken or not is ensured, and a bad product is avoided; if the product is qualified, through manual rotation wire winding carousel 5, at wire winding carousel 5 pivoted in-process, pulling slider 8 moves to wire winding carousel 5 direction along transverse guide 9 to wait to examine pencil 3 winding at wire winding round pin axle 11, accomplish to wait to examine pencil 3 winding and cooperate external binding apparatus to accomplish the tying up of waiting to examine pencil 3. If the product is unqualified, the winding turntable 5 is stopped to rotate, so that the defective product is removed, the ex-factory qualification rate is greatly improved, and the defective product is prevented from flowing out; moreover, the quality of all the wire harnesses is detected, and the quality of all the wire harnesses is detected, so that the product is greatly improved; the original multiple processes are integrated into one process, so that the production efficiency is greatly improved, and the cost of equipment is reduced.
It can be understood that, in this embodiment, an alarm unit is further provided, and when a defective product occurs, an alarm signal is sent out, so that the defective product can be removed in time.
In addition, because the wire harness is internally provided with a plurality of metal wires, if the wire harness is broken in a small amount, the wire harness cannot be detected by conventional detection equipment, and the resistance value of the wire harness is different, so that the wire harness is detected by the resistance detector 1, and the detection precision is higher.
The further setting of this embodiment still includes driver 13, PLC controller 14 and driving motor 12, driving motor 12 sets up in the opposite side of wire winding carousel 5, driving motor 12 power take off is to wire winding carousel 5 center department, driver 13 electricity is connected to driving motor 12, PLC controller 14 and driver 13 signal connection, resistance detector 1 signal connection to PLC controller 14, PLC controller 14 and interpersonal interface 15 signal connection.
Among the above-mentioned technical scheme, if it is qualified to detect out to wait to examine pencil 3, detect the resistance of pencil 3 that awaits measuring through resistance detector 1 to send the testing result to PLC controller 14, PLC controller 14 sends control signal to driver 13 according to the testing result, and rotates through driver 13 drive driving motor 12, thereby complete automatic winding. If it is unqualified to detect the pencil 3 of waiting to examine, then the resistance that the resistance detector 1 detected the pencil 3 of waiting to examine to with testing result transmission to PLC controller 14, PLC controller 14 sends control signal to driver 13 according to the testing result, and stops rotating through driver 13 drive driving motor 12, thereby rejects bad product. The automation degree is high, and the working efficiency of working procedures of product detection and winding is greatly improved.
It can be understood that the above technical solution is a specific application to the PLC technology, specifically applying a siemens programmable controller CPU module; 6ES72141AD230XB8 belongs to the technical means which is more conventional in the automation field, so the specific circuit diagram is not described in detail in the application.
In the further arrangement of the embodiment, a supporting plate 7 is fixed on the transverse guide rail 9, an automatic printing device 4 is arranged right above the supporting plate 7, and the automatic printing device 4 is in signal connection with a PLC (programmable logic controller) 14.
Among the above-mentioned technical scheme, if it is qualified to examine pencil 3 to detect, detect the resistance of pencil 3 that awaits measuring through resistance detector 1 to send testing result to PLC controller 14, PLC controller 14 sends control signal to automatic stamp-making device 4 according to testing result, thereby carries out qualified mark through automatic stamp-making device 4 to the product.
It is understood that the automatic printing device 4 is a conventional technical means, and specifically, reference is made to chinese patent application No. 2015203990304 entitled test equipment and its automatic printing device, which can be applied to and incorporated in the present application. Therefore, this technical means is not specifically described in the present application.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments, including the components, without departing from the principles and spirit of the invention, and still fall within the scope of the invention.
Claims (3)
1. The utility model provides a packagine machine is tied up in coiling for pencil self-checking, includes the workstation, its characterized in that, still including installing resistance detector, wire winding carousel and the transverse guide on the workstation, the wire winding carousel is located transverse guide's tip one side, sliding connection has the slider on the transverse guide, be fixed with the holder on the slider, the holder electricity is connected to resistance detector, one side on the wire winding carousel is equipped with the locating pin, the locating pin is the conductor, the locating pin electricity is connected to resistance detector, the wire winding carousel be fixed with the wire winding round pin axle that two symmetries set up with one side, the wire winding carousel is made for insulating material.
2. The winding, bundling and packaging machine for self-checking of wire harnesses according to claim 1, further comprising a driver, a PLC controller and a driving motor, wherein the driving motor is disposed at the other side of the winding turntable, the driving motor outputs power to the center of the winding turntable, the driver is electrically connected to the driving motor, the PLC controller is in signal connection with the driver, the resistance detector is in signal connection with the PLC controller, and the PLC controller is in signal connection with the human interaction interface.
3. The winding, bundling and packaging machine for self-inspection of wire harnesses according to claim 2, characterized in that a support plate is fixed on the transverse guide rail, an automatic printing device is arranged right above the support plate, and the automatic printing device is in signal connection with a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920884591.1U CN210788244U (en) | 2019-06-10 | 2019-06-10 | Winding, bundling and packaging machine for self-checking of wire harnesses |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920884591.1U CN210788244U (en) | 2019-06-10 | 2019-06-10 | Winding, bundling and packaging machine for self-checking of wire harnesses |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210788244U true CN210788244U (en) | 2020-06-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920884591.1U Active CN210788244U (en) | 2019-06-10 | 2019-06-10 | Winding, bundling and packaging machine for self-checking of wire harnesses |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210788244U (en) |
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2019
- 2019-06-10 CN CN201920884591.1U patent/CN210788244U/en active Active
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