CN210769444U - Direct current draught fan - Google Patents

Direct current draught fan Download PDF

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Publication number
CN210769444U
CN210769444U CN201921864628.0U CN201921864628U CN210769444U CN 210769444 U CN210769444 U CN 210769444U CN 201921864628 U CN201921864628 U CN 201921864628U CN 210769444 U CN210769444 U CN 210769444U
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motor
end cover
rear end
induced draft
cover
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林炎虎
张淼
郭烈维
王鸿彬
查建伟
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Zhongshan Broad Ocean Motor Co Ltd
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Zhongshan Broad Ocean Motor Co Ltd
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Abstract

The utility model discloses a direct current draught fan, including the spiral case, the wind wheel, including a motor, an end cap, a controller, and a cover plate, fan housing and radiator fan, the fan housing is installed to the roof of spiral case, the front end housing supporting is installed on the fan housing, radiator fan is located the fan housing the inside and installs in the pivot, set up a plurality of exhaust vents on the side of fan housing, machine controller installs on the rear end cap, the front end housing is equipped with a plurality of first ventilation holes, be equipped with a plurality of second ventilation holes on the rear end cap, it forms and is equipped with first fresh air inlet to leave the clearance between machine controller and the rear end cap, when the motor rotates, cold air then passes through the second ventilation hole in getting into machine controller from first fresh air inlet under radiator fan's the traction, motor body's inside clearance and first. Therefore, the heat of the motor body and the motor controller can be dissipated simultaneously, the heat dissipation effect is good, and the working reliability of the motor is improved.

Description

一种直流引风机A direct current induced draft fan

技术领域:Technical field:

本实用新型涉及一种直流引风机。The utility model relates to a direct current induced draft fan.

背景技术:Background technique:

现有的直流引风机,包括蜗壳、风轮和电机,蜗壳里面形成空腔,蜗壳的底壁中间设有进风口,蜗壳的侧壁设有出风口,蜗壳的顶壁中间设有通孔,进风口、出风口和通孔与空腔连通,电机安装在蜗壳上,电机的转轴端部穿过通孔进入空腔里,转轴端部与位于空腔里面的风轮连接起来,所述电机包括电机本体、散热风扇和电机控制器,电机本体包括转轴、电机机壳、安装在电机机壳内的定子组件和转子组件、安装在电机机壳两端的前端盖和后端盖,散热风扇安装在前端盖上且散热风扇由转轴带动转动,电机控制器安装在后端盖上,电机机壳设有若干通风孔,通风孔位于定子组件与前端盖之间。这种结构的直流引风机,虽然有散热风扇为电机本体散热,但由于通风孔位于定子组件与前端盖之间,电机本体的散热效果不够理想,而电机控制器还需要增加一些铝合金的散热部件来进行辅助散热,增加了产品的结构复杂性及生产成本。The existing DC induced draft fan includes a volute, a wind wheel and a motor. A cavity is formed in the volute, an air inlet is arranged in the middle of the bottom wall of the volute, an air outlet is arranged on the side wall of the volute, and an air outlet is arranged in the middle of the top wall of the volute. There is a through hole, the air inlet, the air outlet and the through hole are connected with the cavity, the motor is installed on the volute, the end of the rotating shaft of the motor enters the cavity through the through hole, and the end of the rotating shaft is connected with the wind wheel located in the cavity. Connected, the motor includes a motor body, a cooling fan and a motor controller. The motor body includes a rotating shaft, a motor casing, a stator assembly and a rotor assembly installed in the motor casing, and a front end cover and a rear end installed at both ends of the motor casing. The end cover, the cooling fan is installed on the front cover and the cooling fan is driven by the rotating shaft to rotate, the motor controller is installed on the rear cover, the motor casing is provided with several ventilation holes, and the ventilation holes are located between the stator assembly and the front cover. The DC induced draft fan with this structure has a cooling fan to dissipate heat for the motor body, but since the ventilation holes are located between the stator assembly and the front cover, the heat dissipation effect of the motor body is not ideal, and the motor controller needs to add some aluminum alloy heat dissipation Components are used for auxiliary heat dissipation, which increases the structural complexity and production cost of the product.

发明内容:Invention content:

本实用新型的目的是提供一种直流引风机,用以解决现有技术中直流引风机散热的电机散热效果不好的问题。The purpose of the utility model is to provide a direct current induced draft fan, which is used to solve the problem that the heat dissipation effect of the motor of the direct current induced draft fan is not good in the prior art.

本实用新型的目的是通过下述技术方案予以实现的:The purpose of this utility model is to be achieved through the following technical solutions:

一种直流引风机,包括蜗壳、风轮、电机、风罩和散热风扇,所述电机包括电机本体以及电机控制器,电机本体包括转轴、电机机壳、安装在电机机壳内的定子组件、转子组件、安装在电机机壳两端的前端盖和后端盖,蜗壳里面形成空腔,蜗壳的顶壁安装有风罩,前端盖支承安装在风罩上,电机的转轴端部进入空腔里并与位于空腔里面的风轮连接起来,散热风扇位于风罩里面并安装在转轴上,风罩的侧面上设置若干出风孔,电机控制器安装在后端盖上,其特征在于:所述前端盖设有若干第一通风孔,后端盖上设有若干第二通风孔,电机控制器与后端盖之间留有间隙形成设有第一进风孔,电机转动时,在散热风扇的牵引下冷空气从第一进风孔进入电机控制器内然后经过第二通风孔、电机本体的内部间隙和第一通风孔,最后从出风孔排出。A DC induced draft fan includes a volute, a wind wheel, a motor, a wind cover and a cooling fan, the motor includes a motor body and a motor controller, the motor body includes a rotating shaft, a motor casing, and a stator assembly installed in the motor casing , rotor assembly, front end cover and rear end cover installed at both ends of the motor casing, a cavity is formed in the volute, a wind cover is installed on the top wall of the volute, the front end cover is supported on the wind cover, and the end of the motor shaft enters The cavity is connected with the wind wheel located in the cavity, the cooling fan is located in the air hood and is installed on the rotating shaft, the side of the air hood is provided with several air outlet holes, and the motor controller is installed on the rear end cover. In that: the front end cover is provided with a number of first ventilation holes, the rear end cover is provided with a number of second ventilation holes, and there is a gap between the motor controller and the rear end cover to form a first air inlet hole, when the motor rotates , under the traction of the cooling fan, the cold air enters the motor controller from the first air inlet hole, then passes through the second ventilation hole, the inner gap of the motor body and the first ventilation hole, and finally is discharged from the air outlet hole.

上述所述电机控制器包括盒体和控制板,盒体包括顶板和套筒,控制板安装在顶板下,套筒的端部边缘向后端盖方向伸出安装凸台,安装凸台与后端盖连接,套筒的端部边缘与后端盖之间间隙形成设有第一进风孔。The motor controller described above includes a box body and a control board. The box body includes a top plate and a sleeve. The control plate is installed under the top plate. The end caps are connected, and a first air inlet hole is formed in the gap between the end edge of the sleeve and the rear end cap.

上述所述套筒的内径D1大于电机机壳的外径D2,盒体与后端盖之间通过螺钉连接。The inner diameter D1 of the above-mentioned sleeve is larger than the outer diameter D2 of the motor casing, and the box body and the rear end cover are connected by screws.

上述的安装凸台上设置螺钉孔,安装凸台上方的套筒处设置避空槽。The mounting boss is provided with screw holes, and the sleeve above the mounting boss is provided with a hollow slot.

上述所述电机机壳还设有若干第二进风孔,第二进风孔位于定子组件的定子铁芯与后端盖之间。The motor casing is further provided with a plurality of second air inlet holes, and the second air inlet holes are located between the stator iron core and the rear end cover of the stator assembly.

上述的前端盖与风罩通过铆钉铆接起来。The front end cover and the wind cover are riveted together by rivets.

上述所述后端盖和电机机壳之间通过扣夹扣铆在一起。The rear end cover and the motor casing are riveted together by a buckle clip.

本实用新型与现有技术相比,具有如下效果:Compared with the prior art, the utility model has the following effects:

1)本实用新型包括蜗壳、风轮、电机、风罩和散热风扇,蜗壳的顶壁安装有风罩,前端盖支承安装在风罩上,散热风扇位于风罩里面并安装在转轴上,风罩的侧面上设置若干出风孔,电机控制器安装在后端盖上,前端盖设有若干第一通风孔,后端盖上设有若干第二通风孔,电机控制器与后端盖之间留有间隙形成设有第一进风孔,电机转动时,在散热风扇的牵引下冷空气从第一进风孔进入电机控制器内然后经过第二通风孔、电机本体的内部间隙和第一通风孔,最后从出风孔排出,这样的气流散热同时对电机控制器和电机进行散热,降低电机本体和电机控制器的温升,提高电机的工作可靠性,且电机控制器盒体无需专门设置散热结构,简化盒体结构,降低产品成本;1) The utility model includes a volute, a wind wheel, a motor, a wind cover and a cooling fan. The top wall of the volute is provided with a wind cover, the front end cover is supported and installed on the wind cover, and the cooling fan is located in the wind cover and installed on the rotating shaft. , a number of air outlets are arranged on the side of the air hood, the motor controller is installed on the rear end cover, the front end cover is provided with a number of first ventilation holes, and the rear end cover is provided with a number of second ventilation holes. There is a gap between the covers to form a first air inlet hole. When the motor rotates, the cold air enters the motor controller from the first air inlet hole under the traction of the cooling fan, and then passes through the second ventilation hole and the inner gap of the motor body. and the first ventilation hole, and finally exhausted from the air outlet. This air flow dissipates heat to the motor controller and the motor at the same time, reduces the temperature rise of the motor body and the motor controller, improves the working reliability of the motor, and the motor controller box The body does not need to be specially equipped with a heat dissipation structure, which simplifies the box structure and reduces product costs;

1)本实用新型的其它优点在实施例部分展开详细描述。1) Other advantages of the present invention are described in detail in the embodiment section.

附图说明:Description of drawings:

图1为本实用新型实施例提供的直流引风机的结构示意图;1 is a schematic structural diagram of a DC induced draft fan provided by an embodiment of the present invention;

图2为直流引风机的俯视图;Figure 2 is a top view of the DC induced draft fan;

图3为图2的A-A剖示图;Fig. 3 is the A-A sectional view of Fig. 2;

图4为图2的B-B剖示图;Fig. 4 is the B-B sectional view of Fig. 2;

图5为直流引风机的爆炸图;Figure 5 is an exploded view of the DC induced draft fan;

图6为直流引风机中电机的爆炸图;Figure 6 is an exploded view of the motor in the DC induced draft fan;

图7为直流引风机中电机控制器的爆炸图。Figure 7 is an exploded view of the motor controller in the DC induced draft fan.

具体实施方式:Detailed ways:

下面通过具体实施例并结合附图对本实用新型作进一步详细的描述。The present utility model will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.

如图1至图7所示,本实施例提供一种直流引风机,包括蜗壳1、风轮15、电机20、风罩31和散热风扇32,所述电机20包括电机本体2以及电机控制器 4,电机本体2包括转轴21、电机机壳22、安装在电机机壳22内的定子组件23、转子组件24、安装在电机机壳22两端的前端盖25和后端盖26,蜗壳1包括顶壁16和底壁12,蜗壳1里面形成空腔11,蜗壳1的顶壁16安装有风罩31,前端盖25支承安装在风罩31上,电机20的转轴21端部进入空腔11里并与位于空腔11里面的风轮15连接起来,散热风扇32位于风罩31里面并安装在转轴 21上,风罩31的侧面上设置若干出风孔310,电机控制器4安装在后端盖26 上,其特征在于:所述前端盖25设有若干第一通风孔251,后端盖26上设有若干第二通风孔261,电机控制器4与后端盖26之间留有间隙形成设有第一进风孔41,电机转动时,在散热风扇32的牵引下冷空气从第一进风孔41进入电机控制器4内然后经过第二通风孔261、电机本体2的内部间隙232和第一通风孔 251,最后从出风孔310排出。这样的气流散热同时对电机控制器和电机进行散热,降低电机本体和电机控制器的温升,提高电机的工作可靠性,且电机控制器盒体无需专门设置散热结构,简化盒体结构,降低产品成本。As shown in FIG. 1 to FIG. 7 , this embodiment provides a DC induced draft fan, including a volute 1, a wind wheel 15, a motor 20, a wind cover 31 and a cooling fan 32. The motor 20 includes a motor body 2 and a motor control 4, the motor body 2 includes a rotating shaft 21, a motor casing 22, a stator assembly 23 installed in the motor casing 22, a rotor assembly 24, a front end cover 25 and a rear end cover 26 installed at both ends of the motor casing 22, the volute 1 includes a top wall 16 and a bottom wall 12, a cavity 11 is formed in the volute 1, a wind cover 31 is installed on the top wall 16 of the volute 1, the front end cover 25 is supported and installed on the wind cover 31, and the end of the rotating shaft 21 of the motor 20 It enters the cavity 11 and is connected with the wind wheel 15 located in the cavity 11. The cooling fan 32 is located in the wind cover 31 and is installed on the rotating shaft 21. The side of the wind cover 31 is provided with several air outlet holes 310. The motor controller 4 is installed on the rear end cover 26, and is characterized in that: the front end cover 25 is provided with a number of first ventilation holes 251, the rear end cover 26 is provided with a number of second ventilation holes 261, the motor controller 4 and the rear end cover 26 There is a gap therebetween to form a first air inlet hole 41. When the motor rotates, the cold air enters the motor controller 4 from the first air inlet hole 41 under the traction of the cooling fan 32 and then passes through the second ventilation hole 261, the motor The inner gap 232 of the main body 2 and the first ventilation hole 251 are finally discharged from the air outlet hole 310 . Such airflow heat dissipation simultaneously dissipates heat to the motor controller and the motor, reduces the temperature rise of the motor body and the motor controller, improves the working reliability of the motor, and the motor controller box body does not need to be specially provided with a heat dissipation structure, which simplifies the box body structure and reduces the Product Cost.

上述所述定子组件23包括若干定子绕组231和定子铁芯230,所述电机本体2的内部间隙232包括相邻两个定子绕组之间的间隙、以及定子组件23与转子组件24之间的间隙。The above-mentioned stator assembly 23 includes several stator windings 231 and stator cores 230 , and the internal gap 232 of the motor body 2 includes the gap between two adjacent stator windings and the gap between the stator assembly 23 and the rotor assembly 24 . .

上述所述电机控制器4包括盒体42和控制板43,盒体42包括顶板421和套筒423,控制板43安装在顶板421下,套筒423的端部边缘向后端盖26方向伸出安装凸台422,安装凸台422与后端盖26连接,套筒423的端部边缘与后端盖26之间间隙形成设有第一进风孔41。盒体42上无需另外增加些铝合金的散热部件,简化了结构,降低了生产成本。The motor controller 4 described above includes a box body 42 and a control board 43, the box body 42 includes a top plate 421 and a sleeve 423, the control plate 43 is installed under the top plate 421, and the end edge of the sleeve 423 extends toward the rear end cover 26. The mounting boss 422 is protruded, and the mounting boss 422 is connected with the rear end cover 26 , and a first air inlet hole 41 is formed in the gap between the end edge of the sleeve 423 and the rear end cover 26 . There is no need to add some aluminum alloy heat dissipation components on the box body 42, which simplifies the structure and reduces the production cost.

上述所述套筒423的内径D1大于电机机壳22的外径D2,盒体42与后端盖 26之间通过螺钉28连接。套筒423的内径D1大于电机机壳22的外径D2,第一进风孔41流入冷空气时使一部分气流流向顶板421和控制板43,对控制板 43进行快速散热。The inner diameter D1 of the above-mentioned sleeve 423 is larger than the outer diameter D2 of the motor casing 22, and the box body 42 and the rear end cover 26 are connected by screws 28. The inner diameter D1 of the sleeve 423 is larger than the outer diameter D2 of the motor casing 22. When the cold air flows into the first air inlet hole 41, a part of the airflow flows to the top plate 421 and the control board 43, and the control board 43 is rapidly dissipated.

上述所述安装凸台422上设置螺钉孔,安装凸台422上方的套筒423处设置避空槽4231,便于螺钉安装。The mounting boss 422 is provided with screw holes, and the sleeve 423 above the mounting boss 422 is provided with a recess 4231 to facilitate screw installation.

上述所述电机机壳22还设有若干第二进风孔221,第二进风孔221位于定子组件23的定子铁芯与后端盖26之间。电机转动时,在散热风扇32的牵引下冷空气从第二进风孔221进入电机控制器4内然后经过第二通风孔261、电机本体2的内部间隙232和第一通风孔251,最后从出风孔310排出,形成第二条散热气流通道,更有利于加快电机本体20的散热,提升散热效果。The motor casing 22 is further provided with a plurality of second air inlet holes 221 , and the second air inlet holes 221 are located between the stator iron core of the stator assembly 23 and the rear end cover 26 . When the motor rotates, under the traction of the cooling fan 32, the cold air enters the motor controller 4 from the second air inlet hole 221, then passes through the second ventilation hole 261, the inner gap 232 of the motor body 2 and the first ventilation hole 251, and finally exits the motor controller 4. The air outlet 310 is discharged to form a second heat dissipation airflow channel, which is more conducive to accelerating the heat dissipation of the motor body 20 and improving the heat dissipation effect.

上述所述前端盖25与风罩31通过铆钉铆接起来,后端盖26和电机机壳22 之间通过扣夹27扣铆在一起,安装方便。The front end cover 25 and the wind cover 31 are riveted together by rivets, and the rear end cover 26 and the motor casing 22 are riveted together by a clip 27, which is convenient for installation.

以上实施例为本实用新型的较佳实施方式,但本实用新型的实施方式不限于此,其他任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均为等效的置换方式,都包含在本实用新型的保护范围之内。The above embodiments are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention shall be The replacement modes that are equivalent are all included in the protection scope of the present invention.

Claims (7)

1.一种直流引风机,包括蜗壳(1)、风轮(15)、电机(20)、风罩(31)和散热风扇(32),所述电机(20)包括电机本体(2)以及电机控制器(4),电机本体(2)包括转轴(21)、电机机壳(22)、安装在电机机壳(22)内的定子组件(23)、转子组件(24)、安装在电机机壳(22)两端的前端盖(25)和后端盖(26),蜗壳(1)里面形成空腔(11),蜗壳(1)的顶壁(16)安装有风罩(31),前端盖(25)支承安装在风罩(31)上,电机(20)的转轴(21)端部进入空腔(11)里并与位于空腔(11)里面的风轮(15)连接起来,散热风扇(32)位于风罩(31)里面并安装在转轴(21)上,风罩(31)的侧面上设置若干出风孔(310),电机控制器(4)安装在后端盖(26)上,其特征在于:所述前端盖(25)设有若干第一通风孔(251),后端盖(26)上设有若干第二通风孔(261),电机控制器(4)与后端盖(26)之间留有间隙形成设有第一进风孔(41),电机转动时,在散热风扇(32)的牵引下冷空气从第一进风孔(41)进入电机控制器(4)内然后经过第二通风孔(261)、电机本体(2)的内部间隙(232)和第一通风孔(251),最后从出风孔(310)排出。1. A DC induced draft fan, comprising a volute (1), a wind wheel (15), a motor (20), a wind hood (31) and a cooling fan (32), the motor (20) comprising a motor body (2) and a motor controller (4), the motor body (2) includes a rotating shaft (21), a motor casing (22), a stator assembly (23) installed in the motor casing (22), a rotor assembly (24), The front end cover (25) and the rear end cover (26) at both ends of the motor casing (22), a cavity (11) is formed in the volute (1), and a wind cover (16) is installed on the top wall (16) of the volute (1). 31), the front end cover (25) is supported and installed on the wind cover (31), and the end of the rotating shaft (21) of the motor (20) enters the cavity (11) and is connected with the wind wheel (15) located in the cavity (11). ) are connected, the cooling fan (32) is located in the hood (31) and is installed on the rotating shaft (21), the side of the hood (31) is provided with several air outlet holes (310), and the motor controller (4) is installed in the The rear end cover (26) is characterized in that: the front end cover (25) is provided with a plurality of first ventilation holes (251), and the rear end cover (26) is provided with a plurality of second ventilation holes (261), and the motor controls There is a gap between the fan (4) and the rear end cover (26) to form a first air inlet hole (41). 41) Enter the motor controller (4) and then pass through the second ventilation hole (261), the inner gap (232) of the motor body (2) and the first ventilation hole (251), and finally discharge from the air outlet (310). 2.根据权利要求1所述的一种直流引风机,其特征在于:所述电机控制器(4)包括盒体(42)和控制板(43),盒体(42)包括顶板(421)和套筒(423),控制板(43)安装在顶板(421)下,套筒(423)的端部边缘向后端盖(26)方向伸出安装凸台(422),安装凸台(422)与后端盖(26)连接,套筒(423)的端部边缘与后端盖(26)之间间隙形成设有第一进风孔(41)。2 . The DC induced draft fan according to claim 1 , wherein the motor controller ( 4 ) comprises a box body ( 42 ) and a control board ( 43 ), and the box body ( 42 ) comprises a top plate ( 421 ). 3 . and the sleeve (423), the control board (43) is installed under the top plate (421), the end edge of the sleeve (423) protrudes from the mounting boss (422) toward the rear end cover (26), and the mounting boss ( 422) is connected to the rear end cover (26), and a first air inlet hole (41) is formed in the gap between the end edge of the sleeve (423) and the rear end cover (26). 3.根据权利要求2所述的一种直流引风机,其特征在于:所述套筒(423)的内径D1大于电机机壳(22)的外径D2,盒体(42)与后端盖(26)之间通过螺钉(28)连接。3. A direct current induced draft fan according to claim 2, characterized in that: the inner diameter D1 of the sleeve (423) is larger than the outer diameter D2 of the motor casing (22), and the box body (42) and the rear end cover (26) are connected by screws (28). 4.根据权利要求2所述的一种直流引风机,其特征在于:安装凸台(422)上设置螺钉孔,安装凸台(422)上方的套筒(423)处设置避空槽(4231)。4. A direct current induced draft fan according to claim 2, characterized in that: screw holes are provided on the mounting boss (422), and a recess (4231) is provided at the sleeve (423) above the mounting boss (422). ). 5.根据权利要求1或2或3或4所述的一种直流引风机,其特征在于:所述电机机壳(22)还设有若干第二进风孔(221),第二进风孔(221)位于定子组件(23)的定子铁芯与后端盖(26)之间。5. A DC induced draft fan according to claim 1 or 2 or 3 or 4, characterized in that: the motor casing (22) is further provided with a number of second air inlet holes (221), and the second air inlet The hole (221) is located between the stator core of the stator assembly (23) and the rear end cover (26). 6.根据权利要求5所述的一种直流引风机,其特征在于:前端盖(25)与风罩(31)通过铆钉铆接起来。6 . The DC induced draft fan according to claim 5 , wherein the front end cover ( 25 ) and the wind cover ( 31 ) are riveted together by rivets. 7 . 7.根据权利要求6所述的一种直流引风机,其特征在于:所述后端盖(26)和电机机壳(22)之间通过扣夹(27)扣铆在一起。7 . The DC induced draft fan according to claim 6 , wherein the rear end cover ( 26 ) and the motor casing ( 22 ) are riveted together by a clip ( 27 ). 8 .
CN201921864628.0U 2019-11-01 2019-11-01 Direct current draught fan Active CN210769444U (en)

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