CN210767897U - A unitized curtain wall plate construction machine - Google Patents

A unitized curtain wall plate construction machine Download PDF

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CN210767897U
CN210767897U CN201921311891.7U CN201921311891U CN210767897U CN 210767897 U CN210767897 U CN 210767897U CN 201921311891 U CN201921311891 U CN 201921311891U CN 210767897 U CN210767897 U CN 210767897U
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push
movable plate
pull
curtain wall
base
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杜敬伟
成洪波
张传森
于海
于永波
姜树仁
李宝存
李洋
王小翊
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First Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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First Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Abstract

The utility model discloses a unitized curtain wall plate construction machine, which belongs to the technical field of building construction, and comprises a push-pull vehicle base, a movable plate vehicle, a pushing device and a traction device, wherein the bottom of the push-pull vehicle base is provided with a roller and a telescopic support column, the upper part of the push-pull vehicle base is provided with a movable plate vehicle slide rail, the movable plate vehicle slide rail is horizontally arranged, the front end of the movable plate vehicle slide rail is provided with a vertical support baffle, and the top end of the support baffle is flush with the movable plate vehicle slide rail; the bottom of the movable plate trailer is provided with plate trailer wheels matched with the slide rails of the movable plate trailer, the rear end part of the movable plate trailer is provided with a carrying pole lifting appliance, and two side parts of the movable plate trailer are provided with adjustable limiting frames; the pushing device is fixed in the middle of the push-pull vehicle base and comprises a fixed seat and a pushing jack. The utility model discloses it is easy and simple to handle, the input cost is little, and is efficient, can directly use at the scene, need not to install again and dismantles and the debugging, can swiftly hoist the curtain plate.

Description

一种单元式幕墙板块施工机械A unitized curtain wall plate construction machine

技术领域technical field

本实用新型涉及建筑施工技术领域,具体地说是一种单元式幕墙板块施工机械。The utility model relates to the technical field of building construction, in particular to a unitized curtain wall plate construction machine.

背景技术Background technique

在现代建筑施工中,单元式幕墙由于在工厂内组装,现场直接吊装,施工工期短,综合性能优异,质量控制容易把控,得到越来越多的应用。在施工现场,单元式幕墙的问题主要是吊装安装。目前单元式幕墙板块吊装安装的方式较多,常用的有塔吊吊装、轨道式吊装、机器人安装等。In modern building construction, the unitized curtain wall has been used more and more because it is assembled in the factory and directly hoisted on site, with short construction period, excellent comprehensive performance, and easy quality control. On the construction site, the problem of unitized curtain wall is mainly hoisting and installation. At present, there are many ways to hoist and install unitized curtain wall panels, such as tower crane hoisting, rail hoisting, and robot installation.

塔吊吊装单元式幕墙板块虽然可以直接吊装,但是费用较高,效率低下,人力需求多。轨道式吊装要求工作空间大,拆装不方便,调试周期长,对弧度有较大变化的工程不宜使用。单元式幕墙板块采用机器人安装,投入费用大,所抓取的幕墙板块重量不宜过大。Although tower crane hoisting unit curtain wall panels can be directly hoisted, but the cost is high, the efficiency is low, and the manpower demand is large. Rail-type hoisting requires a large working space, inconvenient disassembly and assembly, and a long commissioning cycle. It is not suitable for projects with large changes in radian. The unitized curtain wall panels are installed by robots, and the investment cost is large, and the weight of the grasped curtain wall panels should not be too large.

现在幕墙施工工程急需一种操作简便、投入费用小、适用范围广泛的单元式幕墙板块施工安装机械装置。Now curtain wall construction projects are in urgent need of a unitized curtain wall plate construction and installation mechanical device that is easy to operate, low in investment cost and has a wide range of applications.

发明内容SUMMARY OF THE INVENTION

本实用新型的技术任务是针对以上不足之处,提供一种单元式幕墙板块施工机械,操作简便,投入费用小,效率高,可以直接在现场使用,无需再安装拆卸和调试,可以快捷地对幕墙板块进行吊装。The technical task of the present utility model is to provide a unitized curtain wall plate construction machine in view of the above shortcomings, which is easy to operate, low in investment cost, high in efficiency, can be used directly on site, does not need to be installed, disassembled, and debugged, and can be quickly installed. Curtain wall panels are hoisted.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:

一种单元式幕墙板块施工机械,包括推拉车底座、活动板车、推举装置和牵引装置,A unitized curtain wall plate construction machine, comprising a push-pull car base, a movable plate car, a pushing device and a traction device,

推拉车底座的底部设置有滚轮和伸缩支撑柱,滚轮用于推拉车底座的移动,伸缩支撑柱在推拉车底座移动到指定位置时放下进行支撑,并进行相应配重,伸缩支撑柱的支撑一方面避免滚轮承受过多重力,另一方面使支撑更加稳固;The bottom of the push-pull cart base is provided with rollers and telescopic support columns. The rollers are used for the movement of the push-pull cart base. The telescopic support column is put down for support when the push-pull cart base moves to the designated position, and the corresponding counterweight is applied. The support of the telescopic support column is one. On the one hand, it avoids the roller bearing too much gravity, on the other hand, it makes the support more stable;

推拉车底座的上部设置有活动板车滑轨,活动板车滑轨水平设置,活动板车滑轨的前端设置有竖直的支撑挡板,支撑挡板的顶端与活动板车滑轨平齐,活动板车滑轨用于活动板车在推拉车底座的滑动,支撑挡板用于活动板车竖起后对活动板车的支撑;The upper part of the push-pull cart base is provided with a movable trolley slide rail, the movable trolley slide rail is horizontally arranged, and the front end of the movable trolley slide rail is provided with a vertical support baffle, and the top of the support baffle is flush with the movable trolley slide rail , the sliding rail of the movable trolley is used for the sliding of the movable trolley on the base of the push-pull vehicle, and the support baffle is used to support the movable trolley after the movable trolley is erected;

活动板车底部设置有与所述活动板车滑轨相配合的板车轮,活动板车的后端部设置有扁担吊具,活动板车的两侧部设置有可调式限位架,板车轮用于带动活动板车在推拉车底座上移动,扁担吊具用于固定单元式幕墙板块,实现单元式幕墙板块的吊装施工,限位架用于对扁担吊具吊运的单元式幕墙板块左右限位,防止其摆动;The bottom of the movable trolley is provided with a board wheel matched with the sliding rail of the movable trolley, the rear end of the movable trolley is provided with a pole spreader, the two sides of the movable trolley are provided with adjustable limit frames, and the board wheel It is used to drive the movable trolley to move on the base of the push-pull truck. The pole spreader is used to fix the unitized curtain wall panel to realize the hoisting construction of the unitized curtain wall panel. limit to prevent it from swinging;

推举装置固定在推拉车底座的中部,包括固定座和推举千斤顶,推举千斤顶的下端通过固定座固定于推拉车底座,推举千斤顶的伸缩杆顶端与活动板车的底部铰接固定,推举千斤顶的底部可在固定座内摆动,活动板车在推拉车底座上移动时,推举千斤顶跟随其伸缩摆动;The pushing device is fixed in the middle of the base of the push-pull cart, including a fixed seat and a push-pull jack. The lower end of the push-pull jack is fixed to the base of the push-pull cart through the fixed seat. Swing in the fixed seat, when the movable trolley moves on the base of the push-pull car, the push jack will follow its telescopic swing;

牵引装置包括卷扬机和滑轮组,滑轮组设置在活动板车的后端,卷扬机设置在推拉车底座的后端,卷扬机的牵引线通过滑轮组连接所述扁担吊具,通过卷扬机控制扁担吊具的升降,从而控制单元式幕墙板块的升降;The traction device includes a hoist and a pulley block. The pulley block is arranged at the rear end of the movable trolley, and the hoist is arranged at the rear end of the push-pull vehicle base. The traction line of the hoist is connected to the side pole spreader through the pulley block. Control the lifting and lowering of the unitized curtain wall panel;

推举千斤顶和卷扬机均连接控制箱,控制箱上设置有控制开关。控制箱可与卷扬机一同固定在推拉车底座的后端,卷扬机设在控制箱内,控制箱一方面可保护卷扬机,另一方面方便操作。Both the lifting jack and the hoist are connected to a control box, and a control switch is arranged on the control box. The control box can be fixed on the rear end of the base of the push-pull car together with the hoist, and the hoist is set in the control box. The control box can protect the hoist on the one hand, and facilitate the operation on the other hand.

活动板车通过板车轮和活动板车滑轨水平滑动设置在推拉车底座上,将单元式幕墙板块放置在活动板车上,连接扁担吊具,通过推举千斤顶锁死将活动板车固定;推拉车底座由底部滚轮带动可进行移动,到达施工地点,放下伸缩支撑柱进行支撑和配重;推动活动板车向前,当活动板车前部移出推拉车底座,推举千斤顶进行推举,同时卷扬机进行放线和牵拉,活动板车前倾至垂直状态,下放单元式幕墙板块可进行施工。The movable trolley is set on the base of the push-pull cart through the horizontal sliding of the board wheel and the movable trolley rail, and the unitized curtain wall panel is placed on the movable trolley, connected with the pole spreader, and the movable trolley is fixed by pushing the jack to lock; The car base is driven by the bottom roller to move, and when it reaches the construction site, put down the telescopic support column for support and counterweight; push the movable trolley forward. Paying off and pulling, the movable trolley is tilted forward to a vertical state, and the unitized curtain wall plate can be lowered for construction.

优选的,所述活动板车滑轨对称设置在推拉车底座上部的两侧;四个板车轮分别通过两根轮轴固定在活动板车的前部和后部。活动板车通过前部和后部的两组板车轮在两侧活动板车滑轨上滑动,实现活动板车在推拉车底座上的移动。Preferably, the sliding rails of the movable trolley are symmetrically arranged on both sides of the upper part of the base of the push-pull trolley; The movable trolley slides on the sliding rails of the movable trolley on both sides through the two sets of board wheels at the front and the rear, so as to realize the movement of the movable trolley on the base of the push-pull trolley.

优选的,所述滑轨为U型槽钢,两侧U型槽钢槽口相对,U型槽钢上开设有板车轮出口,U型槽钢的U形槽形成板车轮的滑道,U型槽钢的上部的槽板可作为板车轮的挡板,防止板车轮滑动期间从滑道内脱出,在活动板车向上翻时,板车轮从板车轮出口移出;Preferably, the sliding rail is a U-shaped channel steel, the U-shaped channel steel notches on both sides are opposite to each other, the U-shaped channel steel is provided with a plate wheel outlet, and the U-shaped channel of the U-shaped channel steel forms a slideway for the plate wheel. The groove plate on the upper part of the channel steel can be used as a baffle for the plate wheel to prevent the plate wheel from falling out of the slideway during sliding.

所述板车轮出口包括前车轮出口和后车轮出口,前车轮出口设置在滑轨的前端,后车轮出口设置在滑轨的中部、前车轮的后侧,活动板车在推拉车底座上向前移动,其前部的板车轮首先从滑轨的前端的前车轮出口出来,脱离滑轨;继续向前移动,待后部的板车轮移动到后车轮出口处,将活动板车推举,后部的板车轮从后车轮出口出来,脱离轨道。The plate wheel outlet includes a front wheel outlet and a rear wheel outlet. The front wheel outlet is arranged at the front end of the slide rail, and the rear wheel outlet is arranged in the middle of the slide rail and at the rear side of the front wheel. Move, the front plate wheel first comes out from the front wheel exit at the front end of the slide rail, and is separated from the slide rail; continue to move forward, until the rear plate wheel moves to the rear wheel exit, push the movable trolley, the rear The plate wheel comes out of the rear wheel exit, off the track.

优选的,推拉车底座上部采用四根槽钢组成,并用L型钢连接加固,L型钢一侧与横向槽钢焊接,另一侧与纵向槽钢螺栓连接;推拉车底座的底部由型钢焊接而成,在四角处通过型钢将推拉车底座的底部与上部焊接固定,保证推拉车底座的支撑强度。Preferably, the upper part of the push-pull car base is composed of four channel steels, which are connected and reinforced with L-shaped steel. One side of the L-shaped steel is welded with the transverse channel steel, and the other side is connected with the longitudinal channel steel bolts; the bottom of the push-pull car base is welded by the section steel. , at the four corners, the bottom and the upper part of the push-pull car base are welded and fixed by section steel to ensure the support strength of the push-pull car base.

优选的,所述限位架为均匀布置的多个L形挡架,L形挡架的底部插入活动板车的侧部并通过螺栓固定,L形挡架的底部沿水平方向开设有多个螺栓孔,为加固L形挡架的强度,同侧的多个L形挡架底部相连,形成一个整体,安装时可整体安装,整体调整。Preferably, the limit frame is a plurality of L-shaped baffles that are evenly arranged, the bottom of the L-shaped baffle is inserted into the side of the movable trolley and fixed by bolts, and the bottom of the L-shaped baffle is provided with a plurality of Bolt holes, in order to strengthen the strength of the L-shaped baffle, the bottoms of multiple L-shaped baffles on the same side are connected to form a whole, which can be installed and adjusted as a whole during installation.

优选的,限位架和活动板车上均设置有胶垫,防止单元式幕墙板块的碰撞和破损。Preferably, rubber pads are provided on both the limit frame and the movable trolley to prevent collision and damage of the unitized curtain wall panels.

优选的,所述滑轮组包括承重滑轮和过渡滑轮,承重滑轮和过渡滑轮的位置分别位于矩形对角线的两端。承重滑轮与过渡滑轮位于不同的水平线和不同的竖直线,过渡滑轮为卷扬机的钢丝绳提供一个支点,便于收放。Preferably, the pulley block includes a load-bearing pulley and a transition pulley, and the positions of the load-bearing pulley and the transition pulley are respectively located at two ends of the diagonal of the rectangle. The load-bearing pulley and the transition pulley are located on different horizontal lines and different vertical lines, and the transition pulley provides a fulcrum for the wire rope of the hoist, which is easy to retract.

优选的,滚轮包括固定轮和万向轮,固定轮位于推拉车底座的前端,万向轮位于推拉车底座的后端,方便改变推拉车底座的方向。Preferably, the roller includes a fixed wheel and a universal wheel, the fixed wheel is located at the front end of the push-pull cart base, and the universal wheel is located at the rear end of the push-pull cart base, which facilitates changing the direction of the push-pull cart base.

优选的,伸缩支撑柱为四个液压支柱,四个液压支柱分为两组,分别固定在推拉车底座的前部和后部,两侧对称布置。四个液压支柱连接控制箱,通过控制按钮控制液压支柱伸出。Preferably, the telescopic support columns are four hydraulic columns, and the four hydraulic columns are divided into two groups, which are respectively fixed on the front part and the rear part of the base of the push-pull vehicle, and are arranged symmetrically on both sides. The four hydraulic struts are connected to the control box, and the hydraulic struts are controlled to extend through the control button.

优选的,活动板车由纵向和横向的矩形钢管焊接而成,横向钢管安装有限位架,限位架的底部插入钢管内通过拧紧螺栓固定;活动板车纵向钢管的下方前部和后部分别设置有两个轴座,轴座上开设轴孔,将钢轴穿过所述轴孔设置在矩形钢管的下方,钢轴两侧安装板车轮。推举千斤顶固定于活动板车中部的纵向钢管。Preferably, the movable trolley is welded by longitudinal and transverse rectangular steel pipes, the transverse steel pipe is installed with a limit frame, and the bottom of the limit frame is inserted into the steel pipe and fixed by tightening bolts; the lower front and rear parts of the longitudinal steel pipe of the movable trolley are respectively Two axle seats are provided, and axle holes are provided on the axle seats, and the steel axle is arranged below the rectangular steel pipe through the axle holes, and plate wheels are installed on both sides of the steel axle. The lifting jack is fixed on the longitudinal steel pipe in the middle of the movable trolley.

使用时,将板车轮安装在活动板车滑轨上,活动板车可以在滑轨上顺畅推动。将推拉车底座推到合适的位置,将伸缩支撑柱放下支撑起整个装置,再根据单元式幕墙板块的重量来配重,防止单元式幕墙吊装时推拉车底座倾斜。活动板车上的限位架要根据单元幕墙的宽度调整好以适应单元式幕墙的尺寸。单元式幕墙板块放置在活动板车的支架上,扁担吊具的拉索挂在单元幕墙板块的吊孔内,卷扬机的钢丝绳通过滑轮组挂在扁担吊具的另一侧。推动活动板车到推拉车底座的前端,活动板车前端悬空,通过操作控制箱上的按钮使推举千斤顶逐渐顶起活动板车,活动板车逐渐倾斜,卷扬机的钢丝绳慢慢放绳。等活动板车处于垂直状态时,推举千斤顶伸长到最大,起到支撑活动板车的作用。操作卷扬机,放钢丝绳将单元式幕墙板块轻轻下放到合适位置并安装。When in use, the board wheel is installed on the sliding rail of the movable trolley, and the movable trolley can be pushed smoothly on the sliding rail. Push the base of the push-pull cart to a suitable position, put down the telescopic support column to support the whole device, and then balance the weight according to the weight of the unitized curtain wall plate to prevent the base of the push-pull cart from tilting when the unitized curtain wall is hoisted. The limit frame on the movable trolley should be adjusted according to the width of the unit curtain wall to suit the size of the unit curtain wall. The unitized curtain wall plate is placed on the bracket of the movable trolley, the cable of the pole spreader is hung in the hanging hole of the unit curtain wall plate, and the wire rope of the hoist is hung on the other side of the pole spreader through the pulley block. Push the movable trolley to the front end of the base of the push-pull trolley, and the front end of the movable trolley is suspended. By operating the buttons on the control box, the push jack gradually lifts the movable trolley, the movable trolley gradually tilts, and the wire rope of the hoist is slowly released. When the movable trolley is in a vertical state, the jack is extended to the maximum to support the movable trolley. Operate the hoist, release the wire rope to gently lower the unitized curtain wall panel to a suitable position and install it.

本实用新型的一种单元式幕墙板块施工机械和现有技术相比,具有以下有益效果:Compared with the prior art, the unitized curtain wall plate construction machine of the utility model has the following beneficial effects:

该机械装置投入费用少,操作灵活,可满足单元幕墙板块的吊装施工要求,可将单元幕墙板块和该施工安装机械装置放在同一楼层,节约空间,便于操作。The mechanical device has low investment cost and flexible operation, which can meet the hoisting and construction requirements of the unit curtain wall plate. The unit curtain wall plate and the construction and installation mechanical device can be placed on the same floor, which saves space and is easy to operate.

推拉车底座底部设置有固定轮和万向轮,方便推拉车底座向不同的方向推动;推拉车底座的导轨可以拆下,方便活动板车放置到推拉车底座上;过渡滑轮设置在活动板车前端,可以使卷扬机钢丝绳操作更灵活,并防止钢丝绳与其他物体碰撞;推拉车底座的导轨是U型槽钢并向内,可以防止活动板车在移动过程中脱出导轨;活动板车支架两侧设置有限位架,限位架插入活动板车支架两侧的横向矩形钢管内并通过螺栓固定,可根据单元式幕墙的宽度来调整限位架的安装位置,限位架对放置在板车支架上的单元式幕墙有限位保护作用。The bottom of the push-pull car base is provided with fixed wheels and universal wheels, which is convenient for the push-pull car base to push in different directions; the guide rails of the push-pull car base can be removed, which is convenient for the movable trolley to be placed on the push-pull car base; the transition pulley is set on the movable trolley The front end can make the operation of the hoist wire rope more flexible and prevent the wire rope from colliding with other objects; the guide rail of the push-pull car base is U-shaped channel steel and faces inward, which can prevent the movable trolley from coming out of the guide rail during the moving process; the two sides of the movable trolley bracket Set the limit frame, the limit frame is inserted into the horizontal rectangular steel pipe on both sides of the movable trolley bracket and fixed by bolts. The installation position of the limit frame can be adjusted according to the width of the unitized curtain wall, and the limit frame pair is placed on the trolley bracket. The unitized curtain wall on the top has limited position protection.

板车支架和限位架设置有胶垫,可防止单元式幕墙板块的碰撞和破损。The trolley bracket and the limit frame are provided with rubber pads, which can prevent the collision and damage of the unitized curtain wall panels.

在活动板车倾斜时,推举千斤顶起到顶起活动板车的作用,当活动板车达到垂直状态时,推举千斤顶起到支撑活动板车作用。When the movable trolley is inclined, the push jack plays the role of lifting the movable trolley, and when the movable trolley reaches the vertical state, the pushing jack plays the role of supporting the movable trolley.

当伸缩支撑柱放下时,可以承担起整个装置及配重的重量,推拉车底座的万向轮和固定轮不用着地,避免了推拉车底座的轮子因承担过大重量而损坏。When the telescopic support column is put down, it can bear the weight of the whole device and the counterweight.

附图说明Description of drawings

图1是本实用新型单元式幕墙板块施工机械的结构示意图;Fig. 1 is the structural representation of the utility model unit type curtain wall plate construction machinery;

图2是推拉车底座的结构示意图;Fig. 2 is the structural representation of push-pull cart base;

图3是活动板车的结构示意图;Fig. 3 is the structural representation of the movable trolley;

图4是限位架的的结构示意图;Fig. 4 is the structural representation of the limit frame;

图5是将单元式幕墙板块放置到板车上的示意图;Fig. 5 is the schematic diagram that the unitized curtain wall plate is placed on the pallet;

图6是板车逐渐倾斜时的示意图;Fig. 6 is the schematic diagram when the trolley is gradually inclined;

图7是板车垂直状态,放下单元式幕墙板块并安装时的示意图。Figure 7 is a schematic diagram of the vertical state of the pallet truck, when the unitized curtain wall slab is put down and installed.

图中,1、推拉车底座,2、活动板车滑轨,3、前车轮出口,4、后车轮出口,5、支撑挡板,6、固定轮,7、万向轮,8、伸缩支撑柱,9、活动板车,10、板车轮,11、钢轴,12、扁担吊具,13、限位架,14、螺栓孔,15、推举千斤顶,16、固定座,17、卷扬机,18、过渡滑轮,19、承重滑轮,20、钢丝绳,21、控制箱,22、单元式幕墙板块,23、胶垫。In the figure, 1. Push-pull car base, 2. Mobile trolley rail, 3. Front wheel outlet, 4. Rear wheel outlet, 5. Support baffle, 6. Fixed wheel, 7. Universal wheel, 8. Telescopic support Column, 9, movable trolley, 10, plate wheel, 11, steel shaft, 12, pole spreader, 13, limit frame, 14, bolt hole, 15, push jack, 16, fixed seat, 17, winch, 18 , transition pulley, 19, load-bearing pulley, 20, wire rope, 21, control box, 22, unitized curtain wall plate, 23, rubber pad.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型作进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

一种单元式幕墙板块施工机械,包括推拉车底座1、活动板车9、推举装置和牵引装置。A unitized curtain wall plate construction machine comprises a push-pull car base 1, a movable pallet car 9, a pushing device and a traction device.

推拉车底座1的上部设置有活动板车滑轨2,活动板车滑轨2水平设置,活动板车滑轨2的前端设置有竖直的支撑挡板5,支撑挡板5的顶端与活动板车滑轨2平齐,活动板车滑轨2用于活动板车在推拉车底座1的滑动,支撑挡板5用于活动板车9竖起后对活动板车9的支撑。活动板车9底部设置有与所述活动板车滑轨2相配合的板车轮10,活动板车9的后端部设置有扁担吊具12,活动板车9的两侧部设置有可调式限位架13。The upper part of the push-pull cart base 1 is provided with a movable trolley rail 2, the movable trolley sliding rail 2 is arranged horizontally, and the front end of the movable trolley sliding rail 2 is provided with a vertical support baffle 5, and the top of the support baffle 5 is connected to the movable trolley. The sliding rail 2 of the trolley is flush, the sliding rail 2 of the movable trolley is used for the sliding of the movable trolley on the base 1 of the push-pull vehicle, and the support baffle 5 is used to support the movable trolley 9 after the movable trolley 9 is erected. The bottom of the movable trolley 9 is provided with a plate wheel 10 matched with the sliding rail 2 of the movable trolley. Limiting frame 13.

推拉车底座1上部采用四根U型槽钢组成,并用L型钢连接加固,L型钢一侧与横向的U型槽钢焊接,另一侧与纵向的U型槽钢螺栓连接;其中,上部的两个横向的U型槽钢作为活动板车滑轨2,两侧U型槽钢槽口相对,U型槽钢上开设有板车轮出口,U型槽钢的U形槽形成板车轮10的滑道,U型槽钢的上部的槽板可作为板车轮10的挡板,防止板车轮10滑动期间从滑道内脱出,在活动板车9向上翻时,板车轮10从板车轮出口移出。拧开其中一个横向槽钢(即活动板车滑轨2)与纵向槽钢之间的螺栓,卸下横向槽钢,将板车轮10放置到推拉车底座1的一侧横向槽钢上,再安上另一横向槽钢并拧紧螺栓。The upper part of the base 1 of the push-pull cart is composed of four U-shaped channel steels, which are connected and reinforced with L-shaped steels. One side of the L-shaped steel is welded with the horizontal U-shaped channel steel, and the other side is connected with the longitudinal U-shaped channel steel bolts; Two horizontal U-shaped channel steels are used as movable trolley rails 2, and the U-shaped channel steel grooves on both sides are opposite to each other. The U-shaped channel steel is provided with a plate wheel outlet. For the slideway, the upper groove plate of the U-shaped channel steel can be used as a baffle for the board wheel 10 to prevent the board wheel 10 from falling out of the slideway during sliding. Unscrew the bolt between one of the transverse channel steels (that is, the slide rail 2 of the movable trolley) and the longitudinal channel steel, remove the transverse channel steel, place the plate wheel 10 on the transverse channel steel on one side of the base 1 of the push-pull cart, and then remove the horizontal channel steel. Install another transverse channel and tighten the bolts.

所述板车轮出口包括前车轮出口3和后车轮出口4,前车轮出口3设置在滑轨的前端,后车轮出口4设置在滑轨的中部、前车轮的后侧,活动板车9在推拉车底座1上向前移动,其前部的板车轮10首先从滑轨的前端的前车轮出口3出来,脱离滑轨;继续向前移动,待后部的板车轮10移动到后车轮出口4处,将活动板车9推举,后部的板车轮10从后车轮出口4出来,脱离轨道。The plate wheel outlet includes a front wheel outlet 3 and a rear wheel outlet 4. The front wheel outlet 3 is arranged at the front end of the slide rail, and the rear wheel outlet 4 is arranged at the middle of the slide rail and the rear side of the front wheel. When the car base 1 moves forward, the front plate wheel 10 first comes out from the front wheel outlet 3 at the front end of the slide rail, and is separated from the slide rail; continue to move forward until the rear plate wheel 10 moves to the rear wheel outlet 4 At this point, the movable pallet 9 is pushed up, and the rear pallet wheel 10 comes out from the rear wheel outlet 4 and gets off the track.

所述活动板车滑轨2对称设置在推拉车底座1上部的两侧;四个板车轮10分别通过两根钢轴11固定在活动板车9的前部和后部。活动板车9通过前部和后部的两组板车轮10在两侧活动板车滑轨2上滑动,实现活动板车9在推拉车底座1上的移动。The sliding rails 2 of the movable trolley are symmetrically arranged on both sides of the upper part of the push-pull trolley base 1; The movable trolley 9 slides on the sliding rails 2 on both sides of the movable trolley through the two sets of board wheels 10 at the front and the rear, so as to realize the movement of the movable trolley 9 on the push-pull vehicle base 1 .

活动板车9由纵向和横向的矩形钢管焊接而成,横向钢管安装有限位架13,限位架13的底部插入钢管内通过拧紧螺栓固定;活动板车9纵向钢管的下方前部和后部分别设置有两个轴座,轴座上开设轴孔,将钢轴11穿过所述轴孔设置在矩形钢管的下方,钢轴11两侧安装板车轮10。The movable trolley 9 is welded by longitudinal and transverse rectangular steel pipes, the transverse steel pipe is installed with a limit frame 13, and the bottom of the limit frame 13 is inserted into the steel pipe and fixed by tightening bolts; the lower front and rear parts of the longitudinal steel pipe of the movable trolley 9 are Two axle seats are respectively provided, and the axle seats are provided with axle holes, and the steel axle 11 is arranged under the rectangular steel pipe through the axle holes, and the plate wheels 10 are installed on both sides of the steel axle 11 .

限位架13为均匀布置的多个L形挡架,L形挡架的底部插入活动板车9的侧部并通过螺栓固定,L形挡架的底部沿水平方向开设有多个螺栓孔14,为加固L形挡架的强度,同侧的多个L形挡架底部相连,形成一个整体,安装时可整体安装,整体调整。限位架13和活动板车9车架上均设置有胶垫23,防止单元式幕墙板块22的碰撞和破损。The limit frame 13 is a plurality of L-shaped baffles evenly arranged. The bottom of the L-shaped baffle is inserted into the side of the movable pallet 9 and fixed by bolts. The bottom of the L-shaped baffle is provided with a plurality of bolt holes 14 along the horizontal direction. , In order to strengthen the strength of the L-shaped baffle, the bottoms of multiple L-shaped baffles on the same side are connected to form a whole, which can be installed and adjusted as a whole during installation. Both the limit frame 13 and the frame of the movable trolley 9 are provided with rubber pads 23 to prevent collision and damage of the unitized curtain wall panels 22 .

推拉车底座1的底部由十根钢管焊接而成,横向钢管2根,纵向钢管8根,其中中间的六个钢管用来支撑液压部件。在四角处通过4根槽钢将推拉车底座1的底部与上部焊接固定,保证推拉车底座1的支撑强度。The bottom of the push-pull cart base 1 is welded by ten steel pipes, 2 transverse steel pipes and 8 longitudinal steel pipes, of which the six steel pipes in the middle are used to support hydraulic components. The bottom and upper part of the push-pull cart base 1 are welded and fixed by four channel steels at the four corners to ensure the support strength of the push-pull cart base 1 .

推拉车底座1的底部设置有滚轮和伸缩支撑柱8,滚轮包括固定轮6和万向轮7,固定轮6位于推拉车底座1的前端,万向轮7位于推拉车底座1的后端,方便改变推拉车底座1的方向。伸缩支撑柱8为四个液压支柱,四个液压支柱分为两组,分别固定在推拉车底座1的前部和后部,两侧对称布置。四个液压支柱连接控制箱21,通过控制按钮控制液压支柱伸出。The bottom of the push-pull cart base 1 is provided with a roller and a telescopic support column 8, the roller includes a fixed wheel 6 and a universal wheel 7, the fixed wheel 6 is located at the front end of the push-pull cart base 1, and the universal wheel 7 is located at the rear end of the push-pull cart base 1, It is convenient to change the direction of the push-pull cart base 1. The telescopic support columns 8 are four hydraulic columns, and the four hydraulic columns are divided into two groups, which are respectively fixed on the front part and the rear part of the push-pull vehicle base 1, and the two sides are arranged symmetrically. The four hydraulic struts are connected to the control box 21, and the hydraulic struts are controlled to extend through control buttons.

推举装置固定在推拉车底座1的中部,包括固定座16和推举千斤顶15,推举千斤顶15的下端通过固定座16固定于推拉车底座1的纵向钢管,推举千斤顶15的伸缩杆顶端与活动板车9中部的纵向钢管的底部铰接固定,推举千斤顶15的底部可在固定座16内摆动,活动板车9在推拉车底座1上移动时,推举千斤顶15跟随其伸缩摆动。The push-pull device is fixed in the middle of the push-pull cart base 1, including a fixed seat 16 and a push-pull jack 15. The lower end of the push-pull jack 15 is fixed to the longitudinal steel pipe of the push-pull cart base 1 through the fixed seat 16, and the top of the telescopic rod of the push-pull cart 15 is connected to the movable pallet. The bottom of the longitudinal steel pipe in the middle of 9 is hingedly fixed, and the bottom of the push jack 15 can swing in the fixed seat 16. When the movable trolley 9 moves on the push-pull cart base 1, the push jack 15 follows its telescopic swing.

牵引装置包括卷扬机17和滑轮组,滑轮组设置在活动板车9的后端,卷扬机17设置在推拉车底座1的后端,卷扬机17的牵引线通过滑轮组连接所述扁担吊具12,通过卷扬机17控制扁担吊具12的升降,从而控制单元式幕墙板块22的升降。The traction device includes a hoist 17 and a pulley block, the pulley block is arranged at the rear end of the movable trolley 9, the hoist 17 is arranged at the rear end of the push-pull cart base 1, and the traction line of the hoist 17 is connected to the side pole spreader 12 through the pulley block, and is controlled by the hoist 17 The lifting and lowering of the pole spreader 12 controls the lifting and lowering of the unitized curtain wall panel 22 .

所述滑轮组包括承重滑轮19和过渡滑轮18,承重滑轮19和过渡滑轮18的位置分别位于矩形对角线的两端。承重滑轮19与过渡滑轮18位于不同的水平线和不同的竖直线,过渡滑轮18为卷扬机17的钢丝绳20提供一个支点,便于收放。The pulley block includes a load-bearing pulley 19 and a transition pulley 18, and the positions of the load-bearing pulley 19 and the transition pulley 18 are respectively located at two ends of the diagonal of the rectangle. The load-bearing pulley 19 and the transition pulley 18 are located on different horizontal lines and different vertical lines, and the transition pulley 18 provides a fulcrum for the wire rope 20 of the hoist 17 to facilitate retraction.

推举千斤顶15和卷扬机17均连接控制箱21,控制箱21上设置有控制开关。控制箱21可与卷扬机17一同固定在推拉车底座1的后端,卷扬机17设在控制箱内21,控制箱21一方面可保护卷扬机17,另一方面方便操作。The lifting jack 15 and the hoisting machine 17 are both connected to the control box 21, and the control box 21 is provided with a control switch. The control box 21 can be fixed at the rear end of the push-pull cart base 1 together with the hoist 17. The hoist 17 is arranged in the control box 21. The control box 21 can protect the hoist 17 on the one hand, and facilitate the operation on the other hand.

活动板车9通过板车轮10和活动板车滑轨2水平滑动设置在推拉车底座1上,将单元式幕墙板块22放置在活动板车9上,连接扁担吊具12,通过推举千斤顶15锁死将活动板车9固定;推拉车底座1由底部滚轮带动可进行移动,到达施工地点,放下伸缩支撑柱8进行支撑和配重;推动活动板车9向前,当活动板车9前部移出推拉车底座1,推举千斤顶15进行推举,同时卷扬机17进行放线和牵拉,活动板车9前倾至垂直状态,下放单元式幕墙板块22可进行施工。The movable trolley 9 is horizontally slid on the push-pull trolley base 1 through the board wheel 10 and the movable trolley slide rail 2, and the unitized curtain wall panel 22 is placed on the movable trolley 9, connected to the side pole sling 12, and locked by pushing the jack 15. Fix the movable trolley 9; the push-pull trolley base 1 is driven by the bottom roller to move, and when it reaches the construction site, put down the telescopic support column 8 for support and counterweight; push the movable trolley 9 forward, when the front of the movable trolley 9 The base 1 of the push-pull cart is removed, the jack 15 is pushed up, and the hoist 17 is paid off and pulled, the movable pallet 9 is tilted forward to a vertical state, and the unitized curtain wall panel 22 can be lowered for construction.

使用时,拧开其中一个横向U形槽钢与纵向U型槽钢之间的螺栓,卸下导轨,将板车轮10放置到推拉车底座1的一侧导轨上,再安上另一导轨并拧紧螺栓,活动板车9可以在导轨上顺畅推动。将推拉车底座1推到合适的位置,将四个液压支柱放下支撑起整个装置,再根据单元式幕墙板块22的重量来配重,防止单元式幕墙板块22吊装时推拉车倾斜。板车上的限位架13要根据单元幕墙板块22的宽度调整好以适应单元式幕墙的尺寸。单元式幕墙板块22放置在活动板车9的支架上,扁担吊具12的拉索挂在单元幕墙板块22的吊孔内,卷扬机17的钢丝绳20通过过渡滑轮18挂在扁担吊具12的另一侧。推动活动板车9到推拉车底座1的前端,活动板车9前端悬空,通过操作控制箱21上的按钮使推举千斤顶15逐渐顶起活动板车9,活动板车9逐渐倾斜,卷扬机17的钢丝绳20慢慢放绳。等活动板车9处于垂直状态时,推举千斤顶15伸长到最大,起到支撑活动板车9的作用。操作卷扬机17,放钢丝绳20将单元式幕墙板块22轻轻下放到合适位置并安装。When in use, unscrew the bolt between one of the horizontal U-shaped channel steel and the longitudinal U-shaped channel steel, remove the guide rail, place the plate wheel 10 on one side guide rail of the push-pull cart base 1, and then install the other guide rail and Tighten the bolts, and the movable trolley 9 can be pushed smoothly on the guide rail. Push the push-pull cart base 1 to a suitable position, put down the four hydraulic props to support the whole device, and then balance the weight according to the weight of the unitized curtain wall panel 22 to prevent the push-pull cart from tilting when the unitized curtain wall panel 22 is hoisted. The limit frame 13 on the trolley should be adjusted according to the width of the unit curtain wall panel 22 to suit the size of the unit curtain wall. The unitized curtain wall plate 22 is placed on the bracket of the movable pallet 9, the cable of the pole spreader 12 is hung in the hanging hole of the unit curtain wall plate 22, and the wire rope 20 of the hoist 17 is hung on the other side of the pole spreader 12 through the transition pulley 18. side. Push the movable trolley 9 to the front end of the push-pull trolley base 1, and the front end of the movable trolley 9 is suspended. By operating the buttons on the control box 21, the push jack 15 gradually lifts the movable trolley 9, and the movable trolley 9 is gradually inclined. The wire rope 20 is slowly released. When the movable trolley 9 is in a vertical state, the push jack 15 is extended to the maximum, which plays a role of supporting the movable trolley 9 . The hoist 17 is operated, the wire rope 20 is released, and the unitized curtain wall panel 22 is gently lowered to a suitable position and installed.

该机械装置投入费用少,操作灵活,可满足单元式幕墙板块22的吊装施工要求。推拉车底座1底部设置有固定轮6和万向轮7,方便推拉车底座1向不同的方向推动。在靠近推拉车底座1底部四角处设置的4个液压支柱可以支撑整个装置,当液压支柱放下时,可以承担起整个装置及配重的重量,推拉车底座1的万向轮7和固定轮6不用着地,避免了推拉车底座1的轮子因承担过大重量而损坏。过渡滑轮18设置在活动板车9前端,使卷扬机17的钢丝绳20操作更灵活,并防止钢丝绳20与其他物体碰撞。推拉车底座1的导轨是U型槽钢并向内,防止活动板车9在移动过程中脱出导轨。活动板车9支架两侧设置有限位架13,限位架13插入活动板车9支架两侧的矩形钢管内并通过螺栓固定,可根据单元式幕墙的宽度来调整限位架的安装位置。限位架13对放置在活动板车9支架上的单元式幕墙板块22有限位保护作用。活动板车9支架和限位架13设置有胶垫23,防止单元式幕墙板块22的碰撞和破损。推动活动板车9到推拉车底座1的前端,活动板车9前端悬空,通过操作控制箱21上的按钮使推举千斤顶15逐渐顶起活动板车9,活动板车9逐渐倾斜,卷扬机17的钢丝绳20慢慢放绳。等活动板车9处于垂直状态时,推举千斤顶15伸长到最大,起到支撑活动板车9的作用。卷扬机17设置在控制箱21里,控制箱21能够控制卷扬机17、推举千斤顶15和液压支柱的工作状态。The mechanical device has low investment cost and flexible operation, and can meet the hoisting construction requirements of the unitized curtain wall panel 22 . The bottom of the push-pull cart base 1 is provided with a fixed wheel 6 and a universal wheel 7 to facilitate the push-pull cart base 1 to be pushed in different directions. The 4 hydraulic props set near the bottom four corners of the push-pull cart base 1 can support the entire device. When the hydraulic props are put down, they can bear the weight of the entire device and the counterweight. The universal wheel 7 and the fixed wheel 6 of the push-pull cart base 1 There is no need to touch the ground, which prevents the wheels of the push-pull vehicle base 1 from being damaged due to excessive weight. The transition pulley 18 is arranged at the front end of the movable trolley 9 to make the operation of the wire rope 20 of the hoist 17 more flexible and prevent the wire rope 20 from colliding with other objects. The guide rail of the push-pull cart base 1 is U-shaped channel steel and faces inward to prevent the movable trolley 9 from falling out of the guide rail during the moving process. Limiting frames 13 are arranged on both sides of the bracket of the movable trolley 9. The limiting brackets 13 are inserted into the rectangular steel pipes on both sides of the bracket of the movable trolley 9 and fixed by bolts. The installation position of the limiting brackets can be adjusted according to the width of the unitized curtain wall. The limit frame 13 has a limited protective effect on the unitized curtain wall panel 22 placed on the bracket of the movable pallet 9 . Rubber pads 23 are provided on the bracket of the movable trolley 9 and the limit frame 13 to prevent collision and damage of the unitized curtain wall panels 22 . Push the movable trolley 9 to the front end of the push-pull trolley base 1, and the front end of the movable trolley 9 is suspended. By operating the buttons on the control box 21, the push jack 15 gradually lifts the movable trolley 9, and the movable trolley 9 is gradually inclined. The wire rope 20 is slowly released. When the movable trolley 9 is in a vertical state, the push jack 15 is extended to the maximum, which plays a role of supporting the movable trolley 9 . The hoisting machine 17 is arranged in the control box 21, and the control box 21 can control the working state of the hoisting machine 17, the hoisting jack 15 and the hydraulic prop.

通过上面具体实施方式,所述技术领域的技术人员可容易的实现本实用新型。但是应当理解,本实用新型并不限于上述的具体实施方式。在公开的实施方式的基础上,所述技术领域的技术人员可任意组合不同的技术特征,从而实现不同的技术方案。Through the above specific embodiments, those skilled in the technical field can easily realize the present invention. However, it should be understood that the present invention is not limited to the above-mentioned specific embodiments. On the basis of the disclosed embodiments, those skilled in the technical field can arbitrarily combine different technical features to realize different technical solutions.

除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the specification, they are all known technologies by those skilled in the art.

Claims (10)

1. A unit type curtain wall plate construction machine is characterized by comprising a push-pull cart base, a movable plate cart, a pushing device and a traction device,
the bottom of the push-pull vehicle base is provided with a roller and a telescopic support column, the upper part of the push-pull vehicle base is provided with a movable plate vehicle slide rail, the movable plate vehicle slide rail is horizontally arranged, the front end of the movable plate vehicle slide rail is provided with a vertical support baffle, and the top end of the support baffle is flush with the movable plate vehicle slide rail;
the bottom of the movable plate trailer is provided with plate trailer wheels matched with the slide rails of the movable plate trailer, the rear end part of the movable plate trailer is provided with a carrying pole lifting appliance, and two side parts of the movable plate trailer are provided with adjustable limiting frames;
the pushing device is fixed in the middle of the push-pull trolley base and comprises a fixed seat and a pushing jack, the lower end of the pushing jack is fixed on the push-pull trolley base through the fixed seat, and the top end of a telescopic rod of the pushing jack is hinged and fixed with the bottom of the movable plate trolley;
the traction device comprises a winch and a pulley block, the pulley block is arranged at the rear end of the movable plate trolley, the winch is arranged at the rear end of the push-pull trolley base, and a traction wire of the winch is connected with the carrying pole lifting appliance through the pulley block;
the lifting jack and the winch are both connected with a control box, and a control switch is arranged on the control box.
2. The unitized curtain wall panel construction machine of claim 1, wherein the movable panel cart slide rails are symmetrically disposed on both sides of an upper portion of the push-pull cart base; the four plate wheels are respectively fixed at the front part and the rear part of the movable plate trailer through two wheel shafts.
3. The unitized curtain wall panel construction machine of claim 2, wherein the slide rail is a U-shaped channel, the U-shaped channel notches on both sides are opposite, and a panel wheel outlet is formed in the U-shaped channel;
the plate wheel outlet comprises a front wheel outlet and a rear wheel outlet, the front wheel outlet is arranged at the front end of the sliding rail, and the rear wheel outlet is arranged in the middle of the sliding rail and at the rear side of the front wheel.
4. The unitized curtain wall panel construction machine of claim 3, wherein the upper portion of the push-pull cart base is made up of four channel steels and is connected and reinforced by L-shaped steel, one side of the L-shaped steel is welded with the transverse channel steel, and the other side is bolted with the longitudinal channel steel; the bottom of the push-pull cart base is formed by welding section steel, and the bottom and the upper part of the push-pull cart base are welded and fixed at four corners through the section steel.
5. The unitized curtain wall panel construction machine of claim 1, wherein the limiting frame is a plurality of L-shaped blocking frames arranged uniformly, the bottom of each L-shaped blocking frame is inserted into the side of the movable panel vehicle and fixed by bolts, and a plurality of bolt holes are formed in the bottom of each L-shaped blocking frame along the horizontal direction.
6. The unitized curtain wall panel construction machine of claim 1 or 5, wherein the limiting frame and the movable panel car are provided with rubber pads.
7. The machine for constructing panels of unitized curtain walls according to claim 1, wherein said set of pulleys comprises a bearing pulley and a transition pulley, said bearing pulley and said transition pulley being positioned at respective ends of a diagonal of said rectangle.
8. The unitized curtain wall panel construction machine of claim 1, wherein the rollers comprise fixed wheels located at a front end of the cart base and universal wheels located at a rear end of the cart base.
9. The unitized curtain wall panel construction machine of claim 1, wherein the telescopic support columns are four hydraulic support columns, and the four hydraulic support columns are divided into two groups, and are respectively fixed at the front and rear parts of the push-pull cart base, and are symmetrically arranged on both sides.
10. The unitized curtain wall panel construction machine of claim 2 or 5, wherein the movable plate car is formed by welding longitudinal and transverse rectangular steel pipes, and the transverse steel pipe is provided with a limiting frame; two shaft seats are respectively arranged at the front part and the rear part below the movable plate trailer, shaft holes are formed in the shaft seats, a steel shaft penetrates through the shaft holes to be arranged below the rectangular steel pipe, and wheels are arranged on two sides of the steel shaft.
CN201921311891.7U 2019-08-14 2019-08-14 A unitized curtain wall plate construction machine Active CN210767897U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110388066A (en) * 2019-08-14 2019-10-29 中建八局第一建设有限公司 A kind of unit type curtain wall plate construction machinery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110388066A (en) * 2019-08-14 2019-10-29 中建八局第一建设有限公司 A kind of unit type curtain wall plate construction machinery
CN110388066B (en) * 2019-08-14 2024-04-30 中建八局第一建设有限公司 A unitized curtain wall panel construction machine

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