CN210765356U

CN210765356U - Automobile seat machining production line

Info

Publication number: CN210765356U
Application number: CN201920290115.7U
Authority: CN
Inventors: 刘伟
Original assignee: Chongqing Changyue Automotive Interior Parts Co ltd
Current assignee: Chongqing Changyue Automotive Interior Parts Co ltd
Priority date: 2019-03-07
Filing date: 2019-03-07
Publication date: 2020-06-16
Anticipated expiration: 2029-03-07

Abstract

The utility model relates to a car seat processing field specifically discloses a car seat processing lines, still includes clean portion, cutting part and tailors the portion, and cutting part includes from the top down and establishes power unit, cutting mechanism and the bearing mechanism in the frame in proper order, and this structure is through clean portion, tailors the setting of portion and cutting part to integration cooperation processing, production efficiency is high, resources are saved.

Description

Automobile seat machining production line

Technical Field

The utility model relates to a car seat processing field.

Background

A so-called car seat is a seat to be seated when sitting; the following are roughly classified into: a front row seat: headrest, back, cushion, (handrail), back row seat: (headrest), backrest, cushion, side wing and armrest)

Automobile seats are typically made by wrapping a frame with leather, a sponge, which is a key component of the seat. In the production of leather, a series of steps such as cleaning, cutting, and cutting are generally performed. The existing leather processing is to pack the leather after finishing the previous procedure to another company to finish the next procedure, thereby spending huge manpower and material resources, wasting resources and time, causing great loss, having low processing efficiency and poor finished product effect.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a car seat processing lines to solve the problem that traditional processing mode machining efficiency is low.

In order to achieve the above object, the basic scheme of the utility model provides a car seat processing production line, which comprises a frame, a cleaning part, a cutting part and a cutting part, wherein the cutting part comprises a power mechanism, a cutting mechanism and a bearing mechanism which are sequentially arranged on the frame from top to bottom, the cutting mechanism comprises a cutting knife which is connected with the power mechanism and driven by the power mechanism, the bearing mechanism comprises a bearing block, a cloth pressing plate arranged on the surface of the bearing block and adsorption mechanisms arranged on the two sides of the bearing block, the power mechanism comprises a motor, a turntable driven by the motor, a first rod hinged with the turntable and a second rod hinged on the first rod, the second rod is connected with the cutting knife, the cloth pressing plate is provided with a cutting opening for the cutting knife to pass through, the two sides of the cutting knife are provided with pressing plates for pressing the cloth pressing plate, a spring is arranged between the cloth pressing plate and the bearing block, the adsorption mechanism comprises a pulley which is rotatably connected with the, the other end of the sliding rope is connected with a balancing weight, a first air bag is arranged at the lower end of the balancing weight and fixedly connected with a bearing block, an air pipe communicated with the first air bag is arranged inside the bearing block, an air outlet of the air pipe is arranged on the surface of the balancing weight, and an air inlet check valve is arranged at the air outlet of the air pipe; the cutting part comprises a hydraulic cylinder, a cutting block and a cutting seat, the hydraulic cylinder is sequentially arranged on the rack from top to bottom, the cutting block is connected to the hydraulic cylinder, the cutting seat is matched with the shape of the cutting block, a piston rod of the hydraulic cylinder is fixedly connected with a second air bag through a support rod, the air cylinder is fixedly connected with the rack, a blowing pipe is arranged on the second air bag, the free end of the blowing pipe faces to the position between the cutting block and the cutting seat, a cutting knife is arranged on the cutting block, a telescopic rod and a spring are connected between the cutting knife and the cutting block, and a cloth conveying mechanism is arranged;

the cleaning part comprises a cleaning brush and a plurality of cleaning rollers arranged on the frame, the leather is wound between the cleaning rollers in an S shape, a winding roller is arranged at the discharge end of the last cleaning roller, a feed roller is arranged at the feed end of the first cleaning roller, a plurality of bristles are uniformly distributed on the surface of the cleaning rollers, a rotating shaft is arranged in each cleaning roller, the rotating shaft is a hollow rotating shaft, a cleaning cavity is formed inside each cleaning roller, an air pump for blowing air to the other end of the rotating shaft is arranged at one end of the rotating shaft, a plurality of air suction ports are formed in the rotating shaft and communicated with the cleaning cavity, and a plurality of cleaning ports communicated with the cleaning cavity are uniformly distributed on.

The beneficial effect of this basic scheme lies in:

1. the setting of this structure is accomplished the dual fixed to the cloth in the cutting, has saved manpower and materials, has saved the time, has improved the efficiency of processing.

2. The device has high flexibility and high automation of the whole device.

3. This structure is through the setting of clean portion, cutting out portion and cutting part to integration cooperation processing, production efficiency is high, resources are saved.

Furthermore, the cleaning brushes are two and are respectively positioned at the feeding end of the first cleaning roller and the discharging end of the last cleaning roller, a connecting rod is arranged between the two cleaning brushes, and the cleaning brushes are made of white brown.

Further, the first bladder sidewall is corrugated. The arrangement of the corrugated first air bag increases the stability of air outlet and air inlet.

Furthermore, a supporting rod is arranged between the pulley and the bearing block, and the pulley is rotatably connected with the supporting rod.

Further, the second rod is connected with the cutter through a bolt.

Further, the cutting knife is in threaded connection with a telescopic rod.

Further, the cutting knife can be rectangular, round and irregular in shape.

Furthermore, a boss is arranged on the cutting seat, and a groove matched with the boss in shape is arranged on the cutting block.

Furthermore, the cloth conveying mechanism comprises a socket fixedly connected to the cutting seat, a support rod capable of being inserted into the socket and a cloth conveying wheel rotatably connected to the support rod, and the support rod is fixed in the socket through a bolt.

Drawings

Fig. 1 is the utility model relates to a structural schematic diagram of car seat processing lines embodiment.

FIG. 2 is a schematic view of the cutting blade of FIG. 1; .

Detailed Description

The following is further detailed by the specific embodiments:

reference numerals in the drawings of the specification include: cutting block 1, piston rod 2, cutting sword 3, vaulting pole 4, second gasbag 5, cut seat 6, cloth conveying wheel 7, branch 8, socket 9, carousel 10, second pole 11, cutting knife 12, balancing weight 13, clamp plate 14, compress board 15, spring 16, bearing block 17, connecting rod 18, cleaning roller 19, clean mouthful 20, cleaning brush 21, brush hair 22.

As shown in figure 1, a car seat processing production line comprises a frame, a cleaning part, a cutting part and a cutting part, wherein the cutting part comprises a power mechanism, a cutting mechanism and a bearing mechanism which are sequentially arranged on the frame from top to bottom, the cutting mechanism comprises a cutting knife 12 which is connected with the power mechanism and driven by the power mechanism, the bearing mechanism comprises a bearing block 17, a cloth pressing plate 15 which is arranged on the surface of the bearing block 17 and adsorption mechanisms which are arranged on two sides of the bearing block 17, a cutting opening through which the cutting knife 12 can pass is arranged on the cloth pressing plate 15, pressing plates 14 which are used for pressing the cloth pressing plate 15 are arranged on two sides of the cutting knife 12, a spring 16 is arranged between the cloth pressing plate 15 and the bearing block 17, the adsorption mechanisms comprise a pulley which is rotatably connected with the bearing block 17 and a sliding rope, one end of the sliding rope is fixedly connected on the pressing plate 14 and wound on the pulley, first gasbag fixed connection bearing block 17, inside be equipped with of bearing block 17 with the communicating trachea of first gasbag, tracheal air outlet is established on balancing weight 13 surface, tracheal air outlet department is equipped with the check valve that admits air, power unit includes the motor, by motor drive's carousel 10, the first pole of articulated carousel 10 and the second pole 11 that articulates on first pole, second pole 11 is connected with cutting knife 12, first gasbag lateral wall is the corrugate, be equipped with the bracing piece between pulley and the bearing block, the pulley rotates joint support pole, second pole 11 and cutting knife 12 bolted connection.

As shown in fig. 2, the cutting part comprises a hydraulic cylinder arranged on the frame in sequence from top to bottom, a cutting block 1 connected to the hydraulic cylinder and a cutting seat 6 matched with the cutting block 1 in shape, a second air bag 5 is fixedly connected to a piston rod 2 of the hydraulic cylinder through a support rod 4, the cylinder is fixedly connected to the frame, a blowing pipe is arranged on the second air bag 5, the free end of the blowing pipe faces between the cutting block 1 and the cutting seat 6, a cutting knife 3 is arranged on the cutting block 1, a telescopic rod and a spring are connected between the cutting knife 3 and the cutting block 1, the cutting knife 3 is in threaded connection with the telescopic rod, the cutting knife 3 can be rectangular, circular and irregular shape which can be set, a boss is arranged on the cutting seat 6, a groove matched with the boss shape is arranged on the cutting block 1, a cloth conveying mechanism is arranged on one side of the cutting seat 6, which comprises a socket 9 fixedly connected to the cutting seat, A supporting rod 8 which can be inserted into the inserting opening 9 and a cloth conveying wheel 7 which is rotatably connected on the supporting rod 8, wherein the supporting rod 8 is fixed in the inserting opening 9 through a bolt.

The cleaning part comprises a cleaning brush 21 and a plurality of cleaning rollers 19 arranged on a frame, the number of the cleaning brushes 21 is two, the cleaning brushes are respectively positioned at the feed end of the first cleaning roller 19 and the discharge end of the last cleaning roller 19, a connecting rod 18 is arranged between the two cleaning brushes 21, the cleaning brush 21 is made of white brown, the cleaning brush 21 can be pressed to spray water, a cavity is arranged in the cleaning brush 21, a pressing block and a piston are arranged in the cavity to spray water by pressing the piston, leather is wound between the cleaning rollers 19 in an S shape, a winding and pulling roller is arranged at the discharge end of the last cleaning roller 19, the feed end of the first cleaning roller 19 is provided with the feed roller, a plurality of bristles 22 are uniformly distributed on the surfaces of the cleaning rollers 19, rotating shafts are arranged in the cleaning rollers 19, the rotating shafts are hollow rotating shafts, cleaning cavities are arranged in the cleaning rollers 19, one end of the rotating shafts is provided with, the air suction port is communicated with the cleaning cavity, a plurality of cleaning ports 20 communicated with the cleaning cavity are uniformly distributed on the surface of the cleaning roller 19, and the cleaning ports 20 are spirally and uniformly distributed on the surface of the cleaning roller 19.

When leather is processed, firstly, cleaning is carried out, the leather is placed on a feeding roller, then the free end of the leather bypasses a plurality of cleaning rollers 19 in an S shape and is fixed on a rolling roller, then the rolling roller rotates to drive the leather to advance at a constant speed, the plurality of cleaning rollers 19 are driven to rotate simultaneously when the leather advances, the rotating directions of two adjacent cleaning rollers 19 are different, so that the surface and the back of the leather can be completely cleaned, an air pump is started when the rolling roller rolls and pulls, air is blown from one end of a rotating shaft to the other end at a high speed, so that negative pressure is generated, scraps generated in the cleaning process are adsorbed through a cleaning port 20 and are adsorbed into a cleaning cavity, a brush can be pressed out water when necessary, the leather is further cleaned by water, and the brush is white brown and has good acid and alkali resistance; the water absorption is good because the plant fiber is the plant fiber; the white brown can reach a temperature of about 140 ℃, so the leather cleaning brush is suitable for cleaning, polishing and polishing leather, the cleaning brush 21 has a further polishing effect, and the cleaning is finished when the leather is rolled up by the rolling and pulling roller.

After cleaning, the cleaned leather is placed on a cutting seat 6, one end of the leather is connected to the next station through a cloth conveying wheel 7, a boss on the cutting seat 6 supports the leather, then a hydraulic cylinder controls a cutting block 1 to move downwards to cut the leather on the cutting seat 6, when the cutting seat 6 moves downwards to drive a cutting knife 3 to move downwards to cut the leather, a support rod 4 moves downwards to press a second air bag 5, the second air bag 5 gives vent to air, the cutting knife 3 cuts, and the cutting and cleaning actions are completed in a matching way, due to the arrangement of a telescopic rod and a spring between the cutting knife 3 and the cutting seat 6, the cutting knife 3 can be buffered when hard leather is encountered, the damage of a machine is avoided, the arrangement of the cloth conveying wheel 7 and the boss also strengthens the further conveying of the leather, the cutting of the leather is completed in a matching way, the shape of the cutting knife 3 can be replaced as required, the flexibility is high, and the automation of whole device is high, and machining efficiency is high, has saved the time.

Then the cut leather is placed on the bearing block 17, the motor is started, the motor drives the rotary table 10 to rotate, thereby driving the first rod to swing, thereby driving the second rod 11 to reciprocate up and down, when the second rod 11 drives the cutting knife 12 to move downwards, the pressing plate 14 drives one end of the sliding rope to move downwards, the other end of the sliding rope moves upwards, thereby driving the balancing weight block 13 to move upwards, the balancing weight block 13 moves upwards to drive the first air bag to suck air, the air outlet of the air pipe sucks air to generate negative pressure to adsorb and fix the leather, then the pressing plate 14 is pressed on the cloth pressing plate 15 at the same time, double fixation is carried out on the cloth, after the cutting knife 12 finishes cutting the leather, the pressing plate 14 drives one end of the sliding rope to move upwards, the other end of the sliding rope descends, the adsorbed acting force disappears, then the worker moves the leather, and the cutting knife 12 repeats the actions, and (4) carrying out continuous cutting on the leather repeatedly, and carrying out the next process after the cutting is finished.

This structure is through the setting of clean portion, cutting out portion and cutting part to integration cooperation processing, production efficiency is high, resources are saved.

The above description is only an example of the present invention, and the common general knowledge of the known specific structures and characteristics of the embodiments is not described herein. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The utility model provides a car seat processing lines, includes the frame, its characterized in that: the cutting part comprises a power mechanism, a cutting mechanism and a bearing mechanism which are sequentially arranged on the frame from top to bottom, the cutting mechanism comprises a cutting knife connected with the power mechanism and driven by the power mechanism, the bearing mechanism comprises a bearing block, a cloth pressing plate arranged on the surface of the bearing block and adsorption mechanisms arranged on two sides of the bearing block, the power mechanism comprises a motor, a rotary disc driven by the motor, a first rod hinged with the rotary disc and a second rod hinged with the first rod, the second rod is connected with the cutting knife, the cloth pressing plate is provided with a cutting opening through which the cutting knife can pass, pressing plates used for pressing the cloth pressing plate are arranged on two sides of the cutting knife, a spring is arranged between the cloth pressing plate and the bearing block, the adsorption mechanism comprises a pulley rotationally connected with the bearing block and a sliding rope, one end of the sliding rope is fixedly connected on the pressing plate and wound on the pulley, the other end of the sliding rope is connected, the first air bag is fixedly connected with the bearing block, an air pipe communicated with the first air bag is arranged inside the bearing block, an air outlet of the air pipe is arranged on the surface of the balancing weight, and an air inlet one-way valve is arranged at an air outlet of the air pipe; the cutting part comprises a hydraulic cylinder, a cutting block and a cutting seat, the hydraulic cylinder is sequentially arranged on the rack from top to bottom, the cutting block is connected to the hydraulic cylinder, the cutting seat is matched with the shape of the cutting block, a piston rod of the hydraulic cylinder is fixedly connected with a second air bag through a support rod, the air cylinder is fixedly connected with the rack, a blowing pipe is arranged on the second air bag, the free end of the blowing pipe faces to the position between the cutting block and the cutting seat, a cutting knife is arranged on the cutting block, a telescopic rod and a spring are connected between the cutting knife and the cutting block, and a cloth conveying mechanism is arranged;

the cleaning part comprises a cleaning brush and a plurality of cleaning rollers arranged on a rack, a winding and pulling roller is arranged at the discharge end of the last cleaning roller, a feeding roller is arranged at the feeding end of the first cleaning roller, a plurality of bristles are uniformly distributed on the surface of the cleaning rollers, a rotating shaft is arranged in each cleaning roller, the rotating shaft is a hollow rotating shaft, a cleaning cavity is formed in each cleaning roller, an air pump for blowing air to the other end of the rotating shaft is arranged at one end of each rotating shaft, a plurality of air suction ports are formed in each rotating shaft and communicated with the cleaning cavity, and a plurality of cleaning ports communicated with the cleaning cavity are uniformly distributed on.

2. The automobile seat machining production line according to claim 1, characterized in that: the cleaning brushes are arranged at the feed end of the first cleaning roller and the discharge end of the last cleaning roller respectively, a connecting rod is arranged between the two cleaning brushes, and the cleaning brushes are made of white brown.

3. The automobile seat machining production line according to claim 1, characterized in that: the first bladder sidewall is corrugated.

4. The automobile seat machining production line according to claim 1, characterized in that: a supporting rod is arranged between the pulley and the bearing block, and the pulley is rotatably connected with the supporting rod.

5. The automobile seat machining production line according to claim 1, characterized in that: the second rod is connected with the cutter through a bolt.

6. The automobile seat machining production line according to claim 1, characterized in that: the cutting knife is in threaded connection with the telescopic rod.

7. The automobile seat machining production line according to claim 6, characterized in that: the cutting knife can be rectangular, round and irregular in shape.

8. The automobile seat machining production line according to claim 1, characterized in that: the cutting seat is provided with a boss, and the cutting block is provided with a groove matched with the boss in shape.

9. The automobile seat machining production line according to claim 1, characterized in that: the cloth conveying mechanism comprises a socket fixedly connected to the cutting seat, a support rod capable of being inserted into the socket and a cloth conveying wheel rotatably connected to the support rod, and the support rod is fixed in the socket through a bolt.