CN210761222U - Be arranged in shipbuilding leg little assemblage aggregate erection equipment - Google Patents
Be arranged in shipbuilding leg little assemblage aggregate erection equipment Download PDFInfo
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- CN210761222U CN210761222U CN201921286161.6U CN201921286161U CN210761222U CN 210761222 U CN210761222 U CN 210761222U CN 201921286161 U CN201921286161 U CN 201921286161U CN 210761222 U CN210761222 U CN 210761222U
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- lifting mechanism
- gantry
- clamp lifting
- portal frame
- clamp
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Abstract
The utility model discloses a small assemblage aggregate installation device for a surrounding wall in ship construction, which comprises a running track, a walking mechanism, a tray bracket, a tray, a portal frame, a walking platform and a clamp lifting mechanism; the portal frame is arranged above the small assembly workpiece of the enclosure wall in a spanning mode, the bottoms of the support legs on two sides of the portal frame are provided with the travelling mechanisms, and the travelling mechanisms are driven by the servo motors and enable the portal frame to move in the X-axis direction within the range of the small assembly of the enclosure wall; a high-precision track is mounted on a cross beam of the portal frame, a clamp lifting mechanism is arranged on the cross beam, and a traversing carriage is further arranged on the clamp lifting mechanism and connected with the high-precision track, so that the traversing carriage transversely moves along the Y-axis direction in the span direction of the portal frame; the fixture lifting mechanism goes up and down along the Z-axis direction and rotates around the Z-axis by 360 degrees, and the fixture lifting mechanism transfers the bone materials placed on the tray. The utility model provides high aggregate installation effectiveness has improved installation quality, improves the manufacturing quality, improves worker's operational environment.
Description
Technical Field
The utility model relates to a shipbuilding equipment field, concretely relates to be arranged in small assemblage aggregate erection equipment of leg among shipbuilding.
Background
In the ship construction, the modular construction mode is more and more common nowadays, and the small assembly is the smallest modular unit in the ship module, and is formed by welding a plate material and a plurality of reinforcing bone materials. In traditional construction process, adopt the mode of artifical installation aggregate more, its process is very loaded down with trivial details to cost a large amount of time, efficiency is lower, and face realistic problems such as assembly quality is difficult to guarantee, operational environment is poor and personnel management difficulty. At present, the country greatly promotes the automation and intellectualization of the manufacturing industry, and the equipment which can automatically install the reinforced aggregate is necessary.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a little assemblage aggregate erection equipment of leg for shipbuilding to above-mentioned defect exactly.
A small assembly aggregate installation device for a surrounding wall in ship construction comprises a running track, a running mechanism arranged on the running track, a tray support and a tray arranged on one side of the running mechanism, a gantry arranged on the running mechanism, a running platform arranged on the upper part of the gantry and a clamp lifting mechanism, wherein the running mechanism is arranged on the running track;
the gantry is arranged above the small assembly workpiece of the enclosure wall in a spanning mode, the length of a gantry beam is larger than the unit width of the small assembly of the enclosure wall, the bottoms of the support legs on two sides of the gantry are provided with the travelling mechanisms, and the travelling mechanisms are driven by the servo motors and enable the gantry to move in the X-axis direction within the range of the small assembly of the enclosure wall;
the gantry is characterized in that a beam of the gantry is provided with a traveling platform with a high-precision track and a clamp lifting mechanism, the lower part of the clamp lifting mechanism is provided with a reinforcing material clamp and a gas shielded welding machine, and the clamp lifting mechanism is also provided with a traversing carriage which is connected with the high-precision track so as to enable the traversing carriage to transversely move along the Y-axis direction in the span direction of the gantry;
the upper part of the clamp lifting mechanism is provided with a ball screw and a linear guide rail, and the ball screw drives the clamp lifting mechanism to lift through a servo motor so that the clamp lifting mechanism can lift along the Z-axis direction; the top of the clamp lifting mechanism is provided with a rotary support to enable the clamp lifting mechanism to rotate around the Z shaft by 360 degrees, and the clamp lifting mechanism transfers the bone materials placed on the tray.
Still including energy transmission component, automatically controlled subassembly and gas accuse subassembly, energy transmission component provides power supply for complete equipment, automatically controlled subassembly is the control pivot of complete equipment, the gas accuse subassembly provides down pressure for anchor clamps hoist mechanism when the aggregate installation.
And a ladder stand is further arranged on one side of the portal frame.
The beam above the portal frame is a welded steel structural member, and the portal frame covers a surrounding wall small erecting unit in a static state.
The moving process of the walking mechanism is controlled by an automatic control program, and the gantry is stopped in a required interval according to the program setting.
The traveling of the traversing trolley is driven by a robot outer shaft motor, the control of the robot outer shaft motor is completed by a robot control system, and the action of the robot outer shaft motor is incorporated into a robot programming system.
The utility model has the advantages that: and the aggregate is assembled by adopting a multi-axis linkage mode. Install aggregate anchor clamps on one span can follow the portal of XYZ three direction freedom adjustment above the work piece, and anchor clamps can be rotatory around the Z axle, realize the hoist and mount and the installation of aggregate through the aggregate clamping mechanism on the anchor clamps, have improved aggregate installation effectiveness, have improved installation quality. The multi-axis portal system greatly expands the reachable range of the aggregate clamp and increases the flexibility, so that the production of small assembly of the enclosure wall can realize automatic assembly, the manufacturing quality is improved, and the working environment of workers is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
fig. 3 is a schematic top view of the present invention.
Detailed Description
As shown in the attached drawings, the installation equipment for the small assembled aggregate of the enclosure wall in the ship construction comprises a running track 1, a travelling mechanism 2 arranged on the running track 1, a tray support 4 and a tray 3 which are arranged on one side of the travelling mechanism 2, a gantry 8 arranged on the travelling mechanism 2, a travelling platform 9 arranged on the upper part of the gantry 8 and a clamp lifting mechanism 7;
the gantry 8 is arranged above the small assembly workpiece of the enclosure wall in a spanning mode, the length of a beam of the gantry 8 is larger than the unit width of the small assembly of the enclosure wall, the bottom of the support leg on two sides of the gantry 8 is provided with the travelling mechanism 2, and the travelling mechanism 2 is driven by a servo motor and enables the gantry 8 to move in the X-axis direction within the range of the small assembly of the enclosure wall;
the beam of the portal frame 8 is provided with the traveling platform 9 with the high-precision track and a clamp lifting mechanism 7, the lower part of the clamp lifting mechanism 7 is provided with a strengthening material clamp 5 and a gas protection welding machine 6, and the clamp lifting mechanism 7 is also provided with a traversing carriage which is connected with the high-precision track, so that the traversing carriage transversely moves along the Y-axis direction in the span direction of the portal frame 8;
the upper part of the clamp lifting mechanism 7 is provided with a ball screw and a linear guide rail, and the ball screw is driven to lift through a servo motor, so that the clamp lifting mechanism 7 is lifted along the Z-axis direction; the top of the clamp lifting mechanism 7 is provided with a rotary support to enable the clamp lifting mechanism 7 to rotate around the Z axis by 360 degrees, and the clamp lifting mechanism 7 transports the bone materials placed on the tray 3.
Still including energy transmission component 11, automatically controlled subassembly 12 and gas accuse subassembly 13, energy transmission component 11 provides power supply for the complete equipment, automatically controlled subassembly 12 is the control pivot of complete equipment, gas accuse subassembly 13 provides down pressure for anchor clamps hoist mechanism 7 when the aggregate installation.
A ladder stand 10 is further arranged on one side of the door frame 8.
The crossbeam above the portal 8 is a welded steel structure, and the portal 8 covers a surrounding wall small erecting unit in a static state.
The moving process of the travelling mechanism 2 is controlled by an automatic control program, and the gantry 8 is stopped in a required interval according to the program setting.
The traveling of the traversing trolley is driven by a robot outer shaft motor, the control of the robot outer shaft motor is completed by a robot control system, and the action of the robot outer shaft motor is incorporated into a robot programming system.
The working principle is as follows: the gantry 8 is arranged across the small assembly (surrounding wall) workpiece, and a beam above the gantry 8 is a welded steel structural part and is formed by finish machining after annealing. The length of the gantry beam is greater than the width of the small assembly unit of the enclosure wall, and the gantry can also cover one small assembly unit in a static state; the bottom of the supporting leg on the two sides of the portal frame 8 is provided with a traveling mechanism 2, and the units of the traveling mechanism 2 are driven by a servo motor, so that the portal frame can accurately move in the range (X direction) of the small assembly of the whole enclosure wall. The moving process of the travelling mechanism 2 is controlled by an automatic control program, and the gantry can be stopped in any required interval according to the program setting; the cross beam is provided with a high-precision rail system and a clamp lifting mechanism 7, the clamp lifting mechanism 7 is provided with a transverse trolley and can transversely move in the span direction (Y direction) of the portal, and the moving range of the transverse trolley can cover the span of the whole portal. The traversing trolley is a welded steel structural part, is formed by finish machining after annealing, and has enough rigidity and stability. The traveling of the traversing trolley is driven by a motor of an external shaft of the robot, the control of the motor is completed by a robot control system, and the action of the motor is incorporated into a robot programming system; the clamp lifting mechanism 7 can lift along the Z-axis direction and rotate around the Z-axis for 360 degrees, and the bone materials placed on the tray 3 are transferred to any specified position through the clamp lifting mechanism 7; energy delivery subassembly 11, automatically controlled subassembly 12 and gas accuse subassembly 13, energy delivery subassembly 11 provides power supply for the complete equipment, automatically controlled subassembly 12 is the control pivot of complete equipment, gas accuse subassembly 13 provides the holding down force for anchor clamps hoist mechanism 7 when the aggregate installation. Through the coordinated control of a set of control system, the assembly system can install the aggregate to the designated position in the working range, and the assembly efficiency and the assembly precision are greatly improved.
Claims (6)
1. A small assembly aggregate installation device for a surrounding wall in ship construction is characterized by comprising a running track (1), a running mechanism (2) arranged on the running track (1), a tray support (4) and a tray (3) which are arranged on one side of the running mechanism (2), a gantry (8) arranged on the running mechanism (2), and a running platform (9) and a clamp lifting mechanism (7) which are arranged on the upper part of the gantry (8);
the gantry (8) stretches over the small assembly workpiece of the enclosure wall, the length of a beam of the gantry (8) is larger than the unit width of the small assembly of the enclosure wall, the bottom of the support leg on two sides of the gantry (8) is provided with the travelling mechanism (2), and the travelling mechanism (2) is driven by a servo motor and enables the gantry (8) to move along the X-axis direction within the range of the small assembly of the enclosure wall;
the walking platform (9) with the high-precision track is mounted on a cross beam of the portal (8), the clamp lifting mechanism (7) is arranged on the cross beam, a strengthening material clamp (5) and a gas protection welding machine (6) are arranged on the lower portion of the clamp lifting mechanism (7), and a transverse moving trolley is further arranged on the clamp lifting mechanism (7) and connected with the high-precision track, so that the transverse moving trolley transversely moves along the Y-axis direction in the span direction of the portal (8);
the upper part of the clamp lifting mechanism (7) is provided with a ball screw and a linear guide rail, and the ball screw is driven to lift through a servo motor so that the clamp lifting mechanism (7) can lift along the Z-axis direction; the top of the clamp lifting mechanism (7) is provided with a rotary support to enable the clamp lifting mechanism to rotate around the Z axis by 360 degrees, and the clamp lifting mechanism (7) transfers the bone materials placed on the tray (3).
2. The equipment for mounting the small assembled aggregates of the enclosing walls in the ship construction according to claim 1, characterized by further comprising an energy source transmission component (11), an electric control component (12) and an air control component (13), wherein the energy source transmission component (11) supplies power to the whole equipment, the electric control component (12) is a control center of the whole equipment, and the air control component (13) provides downward pressure for the fixture lifting mechanism (7) when the aggregates are mounted.
3. An installation apparatus for the enclosure wall panels in the building of ships according to claim 1, characterized in that a ladder (10) is further provided at one side of the portal (8).
4. An installation apparatus for the small assembled wall units in ship construction according to claim 1, wherein the beam above the gantry (8) is a welded steel structure, and the gantry (8) covers one small assembled wall unit in a static state.
5. An installation apparatus for wall panels in ship building according to claim 1, characterized in that the movement of the travelling mechanism (2) is controlled by an automatic control program, according to which the gantry (8) is stopped in the desired interval.
6. The apparatus for installing the enclosure wall small assembled aggregate in the shipbuilding according to claim 1, characterized in that the traverse carriage is driven by a robot outer shaft motor, the control of the robot outer shaft motor is controlled by a robot control system, and the action of the robot outer shaft motor is incorporated into a robot programming system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921286161.6U CN210761222U (en) | 2019-08-09 | 2019-08-09 | Be arranged in shipbuilding leg little assemblage aggregate erection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921286161.6U CN210761222U (en) | 2019-08-09 | 2019-08-09 | Be arranged in shipbuilding leg little assemblage aggregate erection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210761222U true CN210761222U (en) | 2020-06-16 |
Family
ID=71048295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921286161.6U Active CN210761222U (en) | 2019-08-09 | 2019-08-09 | Be arranged in shipbuilding leg little assemblage aggregate erection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210761222U (en) |
-
2019
- 2019-08-09 CN CN201921286161.6U patent/CN210761222U/en active Active
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