CN210758764U - Tile forming machine and forming production line - Google Patents
Tile forming machine and forming production line Download PDFInfo
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- CN210758764U CN210758764U CN201921484845.7U CN201921484845U CN210758764U CN 210758764 U CN210758764 U CN 210758764U CN 201921484845 U CN201921484845 U CN 201921484845U CN 210758764 U CN210758764 U CN 210758764U
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Abstract
The utility model relates to a tile forming machine, which comprises an upper crawler and a lower crawler which are oppositely arranged, a power device for driving the upper crawler and the lower crawler to rotate is arranged, the upper crawler is provided with a plurality of upper dies, the lower crawler is provided with a plurality of lower dies, the rotating directions of the upper crawler and the lower crawler are opposite, so that the upper dies and the lower dies synchronously move towards the same direction after being pressed, the same gap exists between the adjacent upper dies and between the adjacent lower dies, the upper dies are provided with arc convex grooves with the radius of R1, the lower dies are provided with arc grooves matched with the arc convex grooves, the arc convex grooves and the arc grooves are pressed for forming nodes between the adjacent tiles, the gap deviates from the center of the arc convex grooves, the distance between the edge of the gap closest to the center of the arc convex grooves and the center of the arc convex grooves is L1, the width of the gap is L2, wherein L1 is more than or equal to 0 and less than or equal to R1-L2. The utility model provides a node can not the shaping or form convex flaw problem on the tile.
Description
Technical Field
The utility model relates to a tile make-up machine and shaping production line.
Background
The tile manufactured by the existing plastic extruding process tile forming machine and forming die has simple appearance, can not be close to the decorative three-dimensional effect of the Qin and Han ancient tile, and is mainly characterized in that the joint of the cover tile and the ditch tile can not obviously show the decorative line level effect of the Qin and Han ancient tile.
Gaps exist among the dies of the forming machine, as shown in fig. 1, four blocks are pressing dies, and nodes (nodes between upper and lower tiles, and nodes are formed after a convex groove and a concave groove on the dies are matched and pressed) are arranged at the gaps of the dies, and the nodes cannot be formed because effective extrusion cannot be formed at the gaps; as shown in fig. 2, four pieces are a pressing mold, and a node (a node between an upper tile and a lower tile) is arranged in the middle of the mold, so that a convex flaw is formed on the tile because effective extrusion cannot be formed at the gap.
The traditional Qin-Han ancient tiles (glazed tiles or small blue tiles) are fired by special clay, have good appearance decoration effect, clear outline and strong stereoscopic impression, but have complex installation process, more required auxiliary materials and high cost, and in the manual installation process, the local cement or adhesive forms local shedding due to expansion with heat and contraction with cold under the condition that the local cement or adhesive is not in place, thereby causing potential safety hazards; the plastic resin tile manufactured by an injection molding process can achieve the appearance decoration effect of the Qin-Han ancient tile, but the length is limited to about 1 meter, the length required by a building can be achieved only by lamination, the installation process is complex, process flaws exist on the laminated part, the integral attractiveness is affected, the injection molding material can only adopt a single plastic resin raw material, an anti-corrosion and anti-aging layer cannot be attached to the injection molding material, and the service life is short; the second is plastic resin tile made by extrusion molding process, although it can meet any length of building requirement, but the appearance is simple, the outline is fuzzy, and the appearance decorative effect of Qin Han ancient tile can not be achieved; there is currently no way to combine the above three advantages.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model aims to provide a tile forming machine and a tile manufacturing method, which solve the problem that the node can not be formed or the tile is provided with convex flaws; the tile has clear outline, can be attached to the appearance decoration effect of Qin Han ancient tiles, has convenient installation process and needs less installation auxiliary materials.
The utility model discloses a through following technical scheme realize.
A tile forming machine comprises an upper crawler and a lower crawler which are oppositely arranged, and a power device for driving the upper crawler and the lower crawler to rotate, wherein the upper crawler is provided with a plurality of upper dies, the lower crawler is provided with a plurality of lower dies, the rotating directions of the upper crawler and the lower crawler are opposite, so that the upper dies and the lower dies synchronously move towards the same direction after being pressed, tile raw materials to be pressed are arranged between the upper dies and the lower dies, the same gaps are reserved between the adjacent upper dies and between the adjacent lower dies, the upper dies are provided with arc convex grooves with the radius of R1, the lower dies are provided with arc concave grooves matched with the arc convex grooves, the arc convex grooves and the arc concave grooves are pressed for forming nodes between the adjacent tiles, the gaps deviate from the centers of the arc convex grooves, the distance between the edge of the gap closest to the centers of the arc convex grooves and the centers of the arc convex grooves is L1, the width of the gap is L2, wherein L1 is more than or equal to 0 and is more than or equal to R1-L2.
Preferably, wherein 1/4R 1L 1R 1-L2.
Preferably, the plurality of upper molds and the plurality of lower molds are arranged at equal intervals.
Preferably, the upper and lower molds comprise a portion for molding the gutter tile and a portion for molding the cover tile, wherein the portions of the upper and lower molds for molding the cover tile have an arc shape in cross section, the arc shape having a central angle of 160 ° to 180 °.
Preferably, the power device comprises racks arranged on the side surfaces of the upper die and the lower die and a driving gear matched with the racks, and the driving gear is connected with the driving motor.
The utility model provides a tile shaping production line, includes raw materials mixer, extruder, tile make-up machine, the entry of raw materials mixer is used for adding the raw materials, the export of raw materials mixer with the access connection of extruder, the exit of extruder is equipped with the die head, the die head with the access connection of tile make-up machine, the tile make-up machine be above-mentioned arbitrary tile make-up machine, the exit die head of extruder extrudes flat flaky raw materials to the tile make-up machine and carries out the pressfitting shaping, the extrusion speed of extruder is synchronous with the functioning speed of tile make-up machine.
Preferably, the raw material mixer comprises two raw material mixers, one raw material mixer is used for mixing the main body material of the tile, the other raw material mixer is used for mixing the functional material attached to the surface of the main body of the tile, the two raw material mixers are respectively connected with two extruders, and the two extruders are connected with the same die head.
Preferably, a cooling machine is disposed between the raw material mixer and the extruder for cooling the mixed raw materials.
Preferably, the functional material is any one or more of an anticorrosive material, a release agent, a heat insulating material and a sound insulating material.
A tile manufacturing method comprises the following steps:
(1) mixing the raw materials, namely mixing the raw materials for forming the tile main body in proportion, heating the raw materials to 115-125 ℃ by self-friction of the raw materials and machinery, uniformly mixing, cooling the raw materials to 40-50 ℃ (preventing the mixed raw materials from caking), and adding the raw materials into an extruder;
(2) heating and extruding, wherein the extruder is heated to continuously raise the temperature of the raw materials to 190-200 ℃, the raw materials are mixed in the extruder, the uniformly mixed raw materials are pushed to a die head of the extruder through an extrusion screw in the extruder, the width and the thickness of the die head can be adjusted, and the extruded and mixed raw materials are flat and flaky at the temperature of 180-190 ℃.
(3) Tile forming, namely introducing the flat flaky raw material extruded by the extruder into a tile forming machine for press-forming, cooling and forming, wherein the running speed of the tile forming machine is synchronous with the extrusion speed of the extruder;
preferably, the method further comprises the following steps: (1.5) mixing the functional materials, mixing the raw materials of the functional materials, heating the uniformly mixed raw materials of the functional materials to 210-220 ℃ through another extruder, pushing the uniformly mixed raw materials of the functional materials and the raw materials for main body molding to a die head of the extruder through an extrusion screw in the extruder, and extruding the uniformly mixed raw materials of the functional materials and the raw materials for main body molding simultaneously.
Preferably, the method further comprises the step (4) of automatically cutting the formed tiles according to the set length requirement, and the automatic cutting machine and the tile forming machine are kept synchronous in running speed.
Preferably, the functional material comprises, by mass, 30-40 parts of polyethylene wax, 30-40 parts of glyceryl tristearate, 13-15 parts of cation exchange resin, 3-4 parts of calcium stearate, 2-2 parts of lauroyl chloride, 2-3 parts of ethyl orthosilicate, 1-2 parts of hydroxycarboxylic acid, 1-2 parts of cerate powder, 1-2 parts of sodium dodecyl benzene sulfonate, 2-3 parts of polydimethylsiloxane, 3-4 parts of tributyl phosphate and 10-15 parts of a compounding agent.
Compared with the prior art, the utility model has the advantages that:
1. through the improvement of a die and a tile forming machine, the problem that a node cannot be formed or a tile is provided with a convex flaw is solved, the main principle is that a gap deviates from the center of an arc-shaped convex groove, so that the arc top of the arc-shaped convex groove can be effectively extruded, and meanwhile, due to the stretching effect, an effective slope can be formed at the gap, so that the integrity of the node can be ensured;
2. through the improvement of the mould and the tile forming machine, the production can be wirelessly prolonged, the tile can be cut off at any position according to the required length, the requirement of a building on the length of the tile is met, and an anti-aging layer can be attached to the tile;
3. the tile has clear outline, can be attached to the appearance decoration effect of Qin-Han ancient tiles, has convenient installation process and less required installation auxiliary materials,
4. the utility model discloses functional material formula solves 160-180 when shaping, and the tile is easy to be pulled apart when shaping.
Drawings
Fig. 1 is a schematic view of a prior art 1 mold of the present invention;
fig. 2 is a schematic view of a prior art 2 mold of the present invention;
FIG. 3 is a schematic structural view of the tile forming machine of the present invention;
fig. 4 is a schematic structural view of two adjacent upper molds and lower molds of the present invention;
FIG. 5 is a schematic structural view of the tile forming line of the present invention;
FIG. 6 is a schematic view of the formed tile structure of the present invention;
in the figure: 1. the device comprises an upper crawler belt, 2, a lower crawler belt, 3, an upper die, 4, a lower die, 5, an arc-shaped convex groove, 6, an arc-shaped concave groove, 7, a gap, 8, a mixing machine, 9, an extruding machine, 10, a forming machine, 11, a cutting machine, 12, a rack, 13, a gear, 14, a cover tile, 15, a ditch tile, 16 and a node.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments, but the present invention is not limited thereto.
As shown in fig. 3 and 4, a tile forming machine comprises an upper crawler 1 and a lower crawler 2 which are oppositely arranged, and a power device for driving the upper crawler 1 and the lower crawler 2 to rotate, wherein a plurality of upper molds 3 are arranged on the upper crawler 1, a plurality of lower molds 4 are arranged on the lower crawler 2, the rotation directions of the upper crawler 1 and the lower crawler 2 are opposite, so that the upper molds 3 and the lower molds 4 synchronously move towards the same direction after being pressed, tile raw materials to be pressed are arranged between the upper molds 3 and the lower molds 4, the same gaps 7 are arranged between the adjacent upper molds 3 and between the adjacent lower molds 4, the upper molds 3 are provided with arc-shaped convex grooves 5 with the radius of R1, the lower molds 4 are provided with arc-shaped grooves 6 matched with the arc-shaped convex grooves 5, the arc-shaped convex grooves 5 and the arc-shaped grooves 6 are pressed for forming nodes 16 between the adjacent tiles, the gaps 7 deviate from the centers of the arc-shaped convex grooves 5, the distance between the edge of the gap 7 closest to the center of the arc-shaped convex groove 5 and the center of the arc-shaped convex groove 5 is L1, the width of the gap 7 is L2, and L1 is more than or equal to 0 and is more than or equal to R1-L2.
As a preferred embodiment, wherein 1/4R 1. ltoreq.L 1. ltoreq.R 1-L2. Where R1-5-10 mm, L1-3-6 mm, and L2-3-6 mm, and this embodiment is specifically that R1-8 mm, L1-3 mm, and L2-4 mm.
As a preferred embodiment, a plurality of upper molds 3 and lower molds 4 are arranged at equal intervals.
As a preferred embodiment, the upper die 3 and the lower die 4 comprise a part for forming the gutter tile 15 and a part for forming the cover tile 14, wherein the cross-section of the parts of the upper die 3 and the lower die 4 for forming the cover tile 14 is arc-shaped with a central angle of 160 ° to 180 °.
Preferably, the power device comprises a rack 12 arranged on the side surface of the upper mold 3 and the lower mold 4 and a driving gear 13 matched with the rack 12, wherein the driving gear 13 is connected with a driving motor (not shown in the figure).
The working principle is as follows: when the tile forming machine 10 works, the upper die 3 and the lower die 4 are in an occluded state, tile raw materials are positioned between the upper die 3 and the lower die 4, the power device drives the upper crawler 1 and the lower crawler 2 to rotate, at the entrance of the forming machine 10, the uncured tile raw material in the form of a flat plate extruded by the extruder 9 enters the tile forming machine 10, the upper mold 3 and the lower mold 4 are separated to be engaged at the entrance, and the tile raw material is continuously pulled to enter a tile forming machine 10, the tile raw material is pressed, formed and solidified to form tiles, the tiles come out from an outlet of the tile forming machine 10, the discharged tile raw material is solidified and formed to form finished tiles, an upper die 3 and a lower die 4 at the outlet of the tile forming machine 10 are in a separated state from an occluded state, and travels to the entrance of the tile forming machine 10 due to the rotation of the upper and lower crawler belts 1 and 2, to perform the circulation forming.
As shown in fig. 5, a tile forming production line includes a raw material mixer 8, an extruder 9, and a tile forming machine 10, wherein an inlet of the raw material mixer 8 is used for adding raw materials, an outlet of the raw material mixer 8 is connected to an inlet of the extruder 9, an outlet of the extruder 9 is provided with a die head, the die head is connected to an inlet of the tile forming machine 10, the tile forming machine 10 is the tile forming machine 10, the die head at the outlet of the extruder 9 extrudes flat and flaky raw materials to the tile forming machine 10 for press-forming, and an extrusion speed of the extruder 9 is synchronous with an operation speed of the tile forming machine 10.
In a preferred embodiment, the raw material mixer 8 comprises two raw material mixers, one raw material mixer is used for mixing the main material of the tile and the other raw material mixer is used for mixing the functional material attached to the surface of the main body of the tile, the two raw material mixers 8 are respectively connected with two extruders 9, and the two extruders 9 are connected with the same die head.
As a preferred embodiment, a cooling machine is provided between the raw material mixer 8 and the extruder 9 for cooling the mixed raw materials.
As a preferred embodiment, the functional material is any one or more of an anticorrosive material, a release agent, a heat insulating material and a sound insulating material.
A tile manufacturing method comprises the following steps:
(1) mixing the raw materials, namely mixing the raw materials for forming the tile main body in proportion, heating the raw materials to 115-125 ℃ by self-friction of the raw materials and machinery, uniformly mixing, cooling the raw materials to 40-50 ℃ (preventing the mixed raw materials from caking), and adding the raw materials into an extruder 9; in the embodiment, PVC resin is selected as a main material of a raw material for main body molding;
(2) heating and extruding, wherein the extruder 9 is heated to continuously heat the raw materials to 190-200 ℃, the raw materials are mixed in the extruder 9, the uniformly mixed raw materials are pushed to a die head of the extruder 9 through an extrusion screw rod in the extruder 9, the width and the thickness of the die head can be adjusted, and the extruded and mixed raw materials are flat and flaky and have the temperature of 180-190 ℃.
(3) Tile forming, namely introducing the flat flaky raw materials extruded by the extruder 9 into a tile forming machine 10 for press-forming, cooling and shaping, wherein the running speed of the tile forming machine 10 is synchronous with the extrusion speed of the extruder 9;
as a preferred embodiment, the method further comprises the following steps: (1.5) mixing the functional materials, mixing the raw materials of the functional materials, heating the uniformly mixed raw materials of the functional materials to 210-220 ℃ through another extruder 9, pushing the uniformly mixed raw materials of the functional materials and the main body molding raw materials to a die head of the extruder 9 through an extrusion screw in the extruder 9, and extruding the uniformly mixed raw materials of the functional materials and the main body molding raw materials simultaneously.
And (4) automatically cutting, wherein the formed tiles are automatically cut by the automatic cutting machine 11 according to the set length requirement, and the running speed of the automatic cutting machine 11 and the running speed of the tile forming machine 10 are kept synchronous.
As a preferable embodiment, the functional material comprises, by mass, 30-40 parts of polyethylene wax, 30-40 parts of glyceryl tristearate, 13-15 parts of cation exchange resin, 3-4 parts of calcium stearate, 2-2 parts of lauroyl chloride, 2-3 parts of ethyl orthosilicate, 1-2 parts of hydroxycarboxylic acid, 1-2 parts of hornblende powder, 1-2 parts of sodium dodecyl benzene sulfonate, 2-3 parts of polydimethylsiloxane, 3-4 parts of tributyl phosphate and 10-15 parts of a compounding agent.
The above description is only an example of the preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and those skilled in the art should be able to realize the equivalent alternatives and obvious variations of the present invention.
Claims (7)
1. A tile forming machine is characterized by comprising an upper crawler and a lower crawler which are oppositely arranged, and a power device for driving the upper crawler and the lower crawler to rotate, wherein the upper crawler is provided with a plurality of upper dies, the lower crawler is provided with a plurality of lower dies, the rotating directions of the upper crawler and the lower crawler are opposite, so that the upper dies and the lower dies synchronously move towards the same direction after being pressed, tile raw materials to be pressed are arranged between the upper dies and the lower dies, the same gaps are reserved between the adjacent upper dies and between the adjacent lower dies, the upper dies are provided with arc convex grooves with the radius of R1, the lower dies are provided with arc grooves matched with the arc convex grooves, the arc convex grooves and the arc grooves are pressed for forming nodes between the adjacent tiles, the gaps deviate from the centers of the arc convex grooves, the distance between the edge of the gap closest to the centers of the arc convex grooves and the centers of the arc convex grooves is L1, the width of the gap is L2, wherein L1 is more than or equal to 0 and is more than or equal to R1-L2.
2. The tile forming machine of claim 1, wherein 1/4R 1L 1R 1-L2.
3. The tile forming machine of claim 1, wherein the plurality of upper and lower molds are equally spaced.
4. The tile forming machine of claim 1 wherein the upper and lower dies include portions for forming the gutter tiles and portions for forming the cover tiles, wherein the portions of the upper and lower dies for forming the cover tiles are arcuate in cross section having a central angle of 160 ° to 180 °.
5. The tile forming machine of claim 1, wherein the power means includes racks disposed on the sides of the upper and lower molds and a drive gear engaged with the racks, the drive gear being connected to a drive motor.
6. A tile forming production line is characterized by comprising a raw material mixing machine, an extruding machine and a tile forming machine, wherein an inlet of the raw material mixing machine is used for adding raw materials, an outlet of the raw material mixing machine is connected with an inlet of the extruding machine, a die head is arranged at an outlet of the extruding machine and is connected with an inlet of the tile forming machine, the tile forming machine is as claimed in any one of claims 1-4, the die head at the outlet of the extruding machine extrudes flat and flaky raw materials to the tile forming machine for pressing and forming, and the extruding speed of the extruding machine is synchronous with the running speed of the tile forming machine.
7. The tile forming production line of claim 6, wherein the raw material mixer comprises two raw material mixers, one raw material mixer is used for mixing the main material of the tile, the other raw material mixer is used for mixing the functional material attached to the surface of the main body of the tile, the two raw material mixers are respectively connected with two extruders, and the two extruders are connected with the same die head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921484845.7U CN210758764U (en) | 2019-09-06 | 2019-09-06 | Tile forming machine and forming production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921484845.7U CN210758764U (en) | 2019-09-06 | 2019-09-06 | Tile forming machine and forming production line |
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| CN210758764U true CN210758764U (en) | 2020-06-16 |
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| CN201921484845.7U Active CN210758764U (en) | 2019-09-06 | 2019-09-06 | Tile forming machine and forming production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466102A (en) * | 2019-09-06 | 2019-11-19 | 南城颖鼎户外家俱树脂制品厂 | A kind of production method of tile molding machine and tile |
| CN113181712A (en) * | 2021-04-16 | 2021-07-30 | 昆山卓景电子科技有限公司 | Processing equipment for wavy filter cloth with framework and using method |
-
2019
- 2019-09-06 CN CN201921484845.7U patent/CN210758764U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466102A (en) * | 2019-09-06 | 2019-11-19 | 南城颖鼎户外家俱树脂制品厂 | A kind of production method of tile molding machine and tile |
| CN110466102B (en) * | 2019-09-06 | 2024-04-30 | 南城颖鼎户外家俱树脂制品厂 | Tile forming machine and tile manufacturing method |
| CN113181712A (en) * | 2021-04-16 | 2021-07-30 | 昆山卓景电子科技有限公司 | Processing equipment for wavy filter cloth with framework and using method |
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