The manufacture method of metal pipe with heat-insulating foamed plastic coating
Technical field:
The present invention relates to metallic conduit, particularly a kind of manufacture method of metal pipe with heat-insulating foamed plastic coating.
Background technique:
The heat-insulation and heat-preservation of existing metallic conduit normally with thermal insulating material by manual wrapped or be set on the appearance of metal tube; and then be wrapped on the thermal insulating material with boundary belt (cloth); need to consume great amount of manpower and material resources, not only labor intensity is big, and operator safety also has problems.Usually cause waste of material because of manual operations is improper, heat insulation effect is also bad, causes the energy and loss economically.Also usually because thermal insulating material is selected for use improper or the appearance protective layer does not have protective action and causes economic loss.
European patent EP-726134A1 discloses a kind of manufacture method of multilayer thermoplastic tube, comprises the following steps:
1. make the first layer thermoplastic pipe of inner wall smooth, appearance that it is uneven and above-mentioned external pipe welding (the equal out-of-flatness of appearance in the external pipe);
2. keep the uneven shape of external pipe;
3. the external pipe with above-mentioned not planar surface is heated to fusion temp;
4. the external pipe to above-mentioned heating is forced into less than around atmospheric pressure;
5. on above-mentioned heating and the external pipe appearance injustice, extrude one deck thermoplastic pipe again;
6. to the pressurization of above-mentioned pipe, make the welding of the 3rd layer of pipe and second layer pipe, pressurization this moment and last time pressurizeed different;
7. cooling multiplayer pipe.
But this is a manufacture method of making the multilayer thermoplastic tube, does not disclose the manufacture method of metal pipe with heat-insulating foamed plastic coating.
Summary of the invention:
The technical problem to be solved in the present invention is to provide a kind of manufacture method of metal pipe with heat-insulating foamed plastic coating in order to overcome above-mentioned defective, creates conditions with the large-scale industrial production that realizes the metal tube heat-insulation and heat-preservation.
Technical solution of the present invention is as follows:
A kind of manufacture method of metal pipe with heat-insulating foamed plastic coating comprises the following steps:
Mud, dirt, greasy dirt are removed in the surface treatment of 1>metal tube;
The preparation of 2>plastics foam raw material, mixing in extruder, heat fused, foaming;
The preparation of 3>plastic protective layer raw material, mixing, heat fused in extruder;
The preheating of 4>metal tube;
5>extruder is extruded the plastics foam of fusing and is compound with the surface extruding of metal tube;
6>extruder is extruded the protective layer plastics of fusing, and compound with foaming body layer plastic co-extrusion;
7>cooling and shaping.
Be characterized in that above-mentioned the 4th, the 5th, the 6th step is one-time formed in composite machine head.
Said composite machine head is by lock screw, interior adjusting screw with regulate screw outward and connect to form by preceding locknut, plug, mould parent, foaming machine neck, big mouthful mould, back locknut, sandwich layer rod, body, osculum mould, sheath machine neck and heater, between mould parent, foaming machine neck, sandwich layer rod and big mouthful mould, constitute foaming body runner S1, between body, sheath machine neck and big mouthful mould, constitute sheath runner S2.
Said metal tube is under the preheating of heater; the plastics foam of fusing and foaming imports foaming body runner S1 by extruder down by the extruding of foaming machine neck; compound in the extruding of the surface of die orifice and metal tube; the protective layer plastics of fusing import sheath runner S2 down by the extruding that extruder passes through sheath machine neck; compound at die orifice and foaming layer plastic co-extrusion, once-through has the metal pipe with heat-insulating foamed plastic coating of metal tube, plastics blister layer and plastic protective layer.
The body material of described plastics blister layer can be PVC, polystyrene, polyethylene, polyurethane, polypropylene, or acrylonitrile butadient styrene, or ethylene-vinyl acetate copolymer.
The body material of described plastic protective layer can be PVC, polystyrene, polyethylene, polyurethane, polypropylene, or acrylonitrile butadient styrene, or ethylene-vinyl acetate copolymer.
The invention will be further described below in conjunction with drawings and Examples.
Description of drawings:
Fig. 1 is the structural representation of metal pipe with heat-insulating foamed plastic coating of the present invention.
Fig. 2 is the structure cross-sectional schematic of composite dies of the present invention.
Among the figure: 1---metal tube
2---the plastics blister layer
3---plastic protective layer
01---preceding locknut 02---plug 03---mould parent
04---foaming machine neck 05---big mouthful mould 06---back locknut
07---sandwich layer rod 08---body 09---osculum mould
011---lock screw 012---is regulated screw 013 outward---sheath machine neck
014---interior adjusting screw 015---heater
Embodiment:
The structure of metal pipe with heat-insulating foamed plastic coating of the present invention as shown in Figure 1, internal layer is a metal tube 1, the centre is a plastic foam material layer 2, skin is a plastic protective layer 3.Said metal tube can be various metal tubes or metallic hose.The body material of said plastics blister layer can be a PVC, or polystyrene, or polyethylene, or polyurethane, or polypropylene, or acrylonitrile. butadiene. and styrol copolymer, or ethene. acetate ethylene copolymer etc.The body material of said plastic protective layer also can be chosen from following raw materials according: PVC, polystyrene, polyethylene, polyurethane, polypropylene, acrylonitrile. ethene. and styrol copolymer, ethene. acetate ethylene copolymer.Certainly when once choosing foaming body body material and protective layer body material, wish that their melting point is approaching, same material is better certainly.
The manufacture method of metal pipe with heat-insulating foamed plastic coating of the present invention comprises the following steps:
1. processing such as mud, dirt, greasy dirt are removed on metal tube 1 surface; 2. plastics foam raw material preparation, mixed in extruder, heat fused, foaming; 3. plastic protective layer raw material preparation, mixed in extrusion press, heat fused; 4. metal tube gives heat; 5. extruder will melt that the plastics foam that foamed is extruded and be compound with the surface extruding of metal tube; 6. extruder is extruded the protective layer plastics of fusing, and compound with the foaming layer plastic co-extrusion; Above-mentioned the 4. 7. cooling and shaping is characterized in, 5., 6. the step is one step completed in a composite machine head.
Fig. 2 is the structure cross-sectional schematic of composite machine head in the manufacture method of the present invention.This composite machine head is by preceding locknut 01; plug 02; mould parent 03; foaming machine neck 04; big mouthful mould 05; back locknut 06; sandwich layer rod 07; body 08; osculum mould 09; sheath machine neck 013 and heater 015 are by lock screw 011; outer adjusting screw 012 and interior adjusting screw 014 are formed by connecting; at mould parent 03; foaming machine neck 04; constitute foaming body runner S1 between sandwich layer rod 07 and the big mouthful mould 05; pass through the extruding current downflow of foaming machine neck 04 owing to extruder for the expandable plastic of fusing; at body 08; constitute sheath runner S2 between sheath machine neck 013 and the big mouthful mould 05; by the extruding current downflow of extruder, has metal tube 1 for the protective layer plastics that melt at die orifice and metal tube 1 compound once-through by sheath machine neck 013; the metal pipe with heat-insulating foamed plastic coating of plastic foam material layer 2 and plastic protective layer 3.
The feasibility and the technique effect of explanation the present invention and the manufacturing process thereof of taking a single example below.
Select PVC to make the body material of foaming body, its prescription is as follows:
The raw material weight ratio
PVC 100
Stabilizer 10.2
Tissuemat E 1.3
Ceresine 14
Calcium stearate 3.8
Filler 6.3
Stabilizer 0.8
Protective layer (selecting PVC to make the main body raw material)
PVC 100
Stabilizer 12.0
Tissuemat E 1.3
Ceresine 8.0
Calcium stearate 2.5
Plasticizing agent 18.0
Filler 6.0
Fire retardant 15.0
Antiager 3.3
Pigment 0.2
Utilizing above-mentioned raw materials is 150 ℃ to Cu metal tubes in the extruder barrel temperature, 140 ℃ of die sleeve temperature, 45 rev/mins of extruder screw rotating speeds, head pressure 12 MPas have obtained compound one-time formed metal pipe with heat-insulating foamed plastic coating under the process parameter of copper pipe hauling speed 5 meter per seconds.Show that with on probation the performance and the advantage of the metal pipe with heat-insulating foamed plastic coating that technology of the present invention is compound are after tested:
(1), thermal conductivity is low, when 0 ℃ of mean temperature, pipeline thermal conductivity≤0.03 watt/meter. degree (w/m.k) only is 1/10th of a traditional insulation pipe thermal conductivity; Under identical environmental conditions, the thermal insulating material use amount that reaches identical heat insulation effect descends more than 50%.
(2), the closed pore thermal insulation layer, steam is difficult to be penetrated among the material, not only has been incubated but also moistureproof the wet resistance factor 〉=5000;
(3), owing to added fire retardant, preservative etc., the plastic protective layer fire-retardant fireproof, oxygen index is up to more than 28; Anti-corrosion capacity is strong, protective layer tensile strength 〉=10 MPas, and the anti-intensity height that damages of resistance to compression, working life 〉=30 year are fit to building and wait the facility use.
(4), install simple and easyly, will improve project progress greatly, greatly reduce labor intensity.
The advantage of manufacturing process of the present invention:
(1) but the large-scale industrial production utilidor is applicable to the insulation of any metal tube Process, according to the pipe insulation requirement, capable of regulating technology changes insulation layer thickness, satisfying the market Requirement.
(2), manual pipe insulation mode, use machinery equipment production metal pipe with heat-insulating have been changed The road, technological parameter and consistency of performance are good, and quality is secure.
(3), manufacturing process is reasonable, structure of compound mould and molding mode uniqueness are utilized plastics Self hot melt hot pressing characteristic is carried out the once-combined moulding of trilaminate material, and product is stable.