CN210756222U - Wire cutting head mechanism of automatic Christmas lamp production line - Google Patents

Wire cutting head mechanism of automatic Christmas lamp production line Download PDF

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Publication number
CN210756222U
CN210756222U CN201921809039.2U CN201921809039U CN210756222U CN 210756222 U CN210756222 U CN 210756222U CN 201921809039 U CN201921809039 U CN 201921809039U CN 210756222 U CN210756222 U CN 210756222U
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cylinder
head
nailing
connecting plate
rod
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陈冬长
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Dongguan City Minleon Electronics Co Ltd
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Dongguan City Minleon Electronics Co Ltd
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Abstract

The utility model discloses a trimming head mechanism of automatic production line of christmas lights relates to an automation equipment, including the pay-off support, locate the pay-off belt on the pay-off support, locate first turn mechanism and the second turn mechanism at pay-off support both ends, be equipped with between first turn mechanism and the second turn mechanism in proper order and twist lamp holder mechanism, trimming head mechanism, wire pressing head mechanism, nailing mechanism, photometry mechanism, beat sign indicating number mechanism and unloading mechanism. The utility model discloses an automatic multichannel manufacturing procedure of christmas lamp that accomplishes of mutually supporting between each mechanism only needs artifical blowing, receives the material, has not only improved production efficiency, has guaranteed the quality of product moreover, mutually independent between each mechanism to be convenient for the transformation of production line, the utility model discloses rational in infrastructure compactness, production efficiency is high, and the product quality who produces is good, the cost is reduced.

Description

Wire cutting head mechanism of automatic Christmas lamp production line
Technical Field
The utility model relates to an automation equipment specifically is a trimming head mechanism of automatic production line of christmas lights.
Background
The Christmas lamp is used as a living article, has small volume and long service life, has strong decorative effect, is usually hung on a Christmas tree to enhance the decorative effect, and creates a joyful and pleasant atmosphere. The production of single christmas lamp need just can accomplish through multichannel process, in current production technology, adopts manual operation mostly, and whole production line need provide a large amount of manpowers, and is with high costs, and production efficiency is low, and the quality is unstable.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a trimming head mechanism of automatic production line of christmas lamp has production efficiency height, product quality good and reduce cost's beneficial effect to solve the problem of proposing among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a trimming head mechanism of automatic production line of christmas lights, including the pay-off support, locate the pay-off area on the pay-off support, locate first turn mechanism and the second turn mechanism at pay-off support both ends, it twists lamp holder mechanism to be equipped with in proper order between first turn mechanism and the second turn mechanism, trimming head mechanism, the nailing mechanism, the trimming mechanism, photometry mechanism, the unloading mechanism and second turn mechanism connect gradually and form automatic production line.
As a further aspect of the present invention: the first turning mechanism is arranged on one side of the lamp holder twisting mechanism, the first turning mechanism comprises a turning mechanism support frame, a feeding channel arranged on the turning mechanism support frame, a carrier arranged on the feeding channel and used for bearing a Christmas lamp, a material pushing slide block arranged at the bottom of the feeding channel and used for pushing the carrier, a first material pushing mechanism arranged above the carrier and a second material pushing mechanism arranged above the carrier, the first material pushing mechanism is arranged on one side of the feeding support frame, the second material pushing mechanism is arranged on one side of the lamp holder twisting mechanism, the first material pushing mechanism and the second material pushing mechanism are arranged oppositely in parallel, the first material pushing mechanism and the second material pushing mechanism are identical in structure, the first material pushing mechanism comprises a slide bar fixing seat fixed on the turning mechanism support frame, a slide bar fixed on the slide bar fixing seat, a moving cylinder arranged on the slide bar and a material pushing cylinder fixed on the moving cylinder, the material pushing cylinder is provided with a liftable material pushing block used for pushing a carrier, the moving cylinder is connected with the sliding rod in a sliding mode, the second turning mechanism is arranged on one side of the discharging mechanism, the structure of the second turning mechanism is the same as that of the first turning mechanism, the second turning mechanism comprises a third material pushing mechanism and a fourth material pushing mechanism, and the fourth material pushing mechanism is arranged on one side of the feeding support.
As a further aspect of the present invention: the lamp holder screwing mechanism comprises a lamp holder screwing mechanism supporting frame, a first electric cabinet fixedly arranged at the bottom of the lamp holder screwing mechanism supporting frame, a first air cylinder connecting plate fixedly arranged at the middle part of the lamp holder screwing mechanism supporting frame, a first air cylinder fixedly arranged on the first air cylinder connecting plate, a first air cylinder lifting rod arranged on the first air cylinder, a first air cylinder lifting plate fixedly arranged at the top of the first air cylinder lifting rod, a first guide rod arranged on the first air cylinder lifting plate, an electric screwdriver connecting plate arranged above the first air cylinder lifting plate, an electric screwdriver fixedly arranged on the electric screwdriver connecting plate, a screwdriver nozzle arranged at the bottom of the electric screwdriver, a buffer guide rod arranged at the outer side of the electric screwdriver and fixedly connected with the electric screwdriver connecting plate, a buffer spring sleeved on the outer side of the buffer guide rod, a buffer guide rod connecting plate fixedly arranged at the top side of the buffer guide rod, a lamp holder screwing mechanism top plate arranged above the buffer guide rod connecting plate, A lamp holder screwing mechanism cylinder guide rod arranged on the lamp holder screwing mechanism cylinder, a lamp holder screwing mechanism transmission assembly arranged on a lamp holder screwing mechanism support frame, a first distance sensor arranged on the lamp holder screwing mechanism transmission assembly, a first motor fixedly arranged on the lamp holder screwing mechanism support frame, a first synchronous wheel arranged at the output end of the first motor, a first synchronous belt sleeved outside the first synchronous wheel, a first driving belt protective cover fixedly arranged at the top of the lamp holder screwing mechanism support frame, a first driving rod arranged between the first driving belt protective covers, a first driving wheel fixedly arranged at the end part of the first driving rod, and a first driving belt sleeved on the first driving wheel, a carrier arranged between the first driving belt and the first cylinder lifting plate, a first working hole matched with a Christmas lamp holder arranged on the first cylinder lifting plate, and a first guide rod passing through the first cylinder lifting plate, and with first cylinder lifter plate sliding connection, first guide arm top and buffering guide arm connecting plate fixed connection, first distance inductor, electric screwdriver and first motor and first electric cabinet electric connection.
As a further aspect of the present invention: the thread trimming head mechanism comprises a thread trimming head mechanism supporting frame, a second electric cabinet fixedly arranged at the bottom of the thread trimming head mechanism supporting frame, a second cylinder connecting plate fixedly arranged at the middle part of the thread trimming head mechanism supporting frame, a second cylinder fixedly arranged on the second cylinder connecting plate, a second cylinder lifting rod arranged on the second cylinder, a second cylinder lifting plate fixedly arranged at the top of the second cylinder lifting rod, a second guide rod arranged on the second cylinder lifting plate, a trimming head arranged between the second guide rods, a trimming head connecting plate fixedly arranged at the top of the trimming head, a connecting column arranged between the second cylinder lifting plate and the trimming head connecting plate, a second guide rod connecting plate fixedly arranged at the top of the second guide rod, and a thread trimming head mechanism transmission assembly arranged on the thread trimming head mechanism supporting frame, wherein a second distance sensor is arranged on the thread trimming head mechanism transmission assembly, and the thread trimming head mechanism transmission assembly comprises a second motor fixedly arranged on the thread trimming head mechanism supporting frame, A second synchronous wheel arranged at the output end of the second motor, a second synchronous belt sleeved outside the second synchronous wheel, a second transmission belt protective cover fixedly arranged at the top of the support frame of the thread trimming head mechanism, a second transmission rod arranged between the second transmission belt protective covers, a second transmission wheel fixedly arranged at the end part of the second transmission rod, and a second transmission belt sleeved on the second transmission wheel, be equipped with the carrier between second drive belt and the second cylinder lifter plate, be equipped with the second work hole that matches with the christmas lamp holder on the second cylinder lifter plate, the second guide arm passes the second cylinder lifter plate in proper order, cut the head connecting plate, second guide arm and second cylinder lifter plate and cut head connecting plate sliding connection, spliced pole one end and second cylinder lifter plate fixed connection, the spliced pole other end and cut head connecting plate fixed connection, the second is apart from the inductor, and second motor and second electric cabinet electric connection.
As a further aspect of the present invention: the wire pressing head mechanism comprises a wire pressing head mechanism supporting frame, a third electric cabinet fixedly arranged at the bottom of the wire pressing head mechanism supporting frame, a third cylinder connecting plate fixedly arranged on the wire pressing head mechanism supporting frame, a third cylinder fixedly arranged on the third cylinder connecting plate, a third cylinder lifting rod arranged on the third cylinder, a third guide rod arranged on one side of the third cylinder and fixedly connected with the third cylinder connecting plate, a third cylinder lifting plate fixedly arranged at the top of the third cylinder lifting rod, a pressure rod connecting plate arranged above the third cylinder lifting plate, a pressure rod fixedly arranged on the pressure rod connecting plate, a support rod arranged outside the pressure rod and fixedly connected with the pressure rod connecting plate, a support rod connecting plate fixedly arranged at the top of the support rod, a wire pressing head mechanism top plate arranged above the support rod connecting plate, a wire pressing head mechanism cylinder fixedly arranged above the wire pressing head mechanism top plate, a wire pressing head mechanism cylinder guide rod arranged on the wire pressing head mechanism cylinder, And a wire pressing head mechanism transmission assembly arranged on the wire pressing head mechanism support frame, wherein a third distance sensor is arranged on the wire pressing head mechanism transmission assembly, the wire pressing head mechanism transmission assembly comprises a third motor fixedly arranged on the wire pressing head mechanism support frame, a third synchronous wheel arranged at the output end of the third motor, a third synchronous belt sleeved on the outer side of the third synchronous wheel, a third transmission belt protective cover fixedly arranged at the top of the wire pressing head mechanism support frame, a third transmission rod arranged between the third transmission belt protective covers, a third transmission wheel fixedly arranged at the end part of the third transmission rod and a third transmission belt sleeved on the third transmission wheel, a carrier is arranged between the third transmission belt and a third cylinder lifting plate, a third working hole matched with a lamp holder is arranged on the third cylinder lifting plate, one end of a cylinder guide rod of the wire pressing head mechanism is fixedly connected with a support rod connecting plate, and the third distance sensor and the third motor are electrically connected with a third electric control box, the third guide rod sequentially penetrates through the third cylinder lifting plate and the pressure rod connecting plate, and the third guide rod is connected with the third cylinder lifting plate and the pressure rod connecting plate in a sliding mode.
As a further aspect of the present invention: the nailing mechanism comprises a first nailing mechanism, a second nailing mechanism, a third nailing mechanism, a fourth nailing mechanism and a fifth nailing mechanism, the first nailing mechanism, the second nailing mechanism, the third nailing mechanism, the fourth nailing mechanism and the fifth nailing mechanism are sequentially arranged, the first nailing mechanism, the second nailing mechanism, the third nailing mechanism, the fourth nailing mechanism and the fifth nailing mechanism are identical in structure, the first nailing mechanism comprises a nailing mechanism support frame, a fourth electric cabinet fixedly arranged at the bottom of the nailing mechanism support frame, a fourth cylinder fixedly arranged at the middle part of the nailing mechanism support frame, a fourth cylinder lifting rod arranged on the fourth cylinder, a fourth guide rod connecting plate fixedly connected with the nailing mechanism support frame and arranged on one side of the fourth cylinder, a fourth guide rod arranged on the fourth guide rod connecting plate, a fourth cylinder lifting plate fixedly arranged at the top of the fourth guide rod, a first nail driving mechanism, a second nail driving mechanism and a fifth nail driving mechanism, A nailing mechanism transmission component arranged on the nailing mechanism support frame, and a nailing component arranged on the nailing mechanism support frame, a fourth distance sensor is arranged on the nailing mechanism transmission component, the nailing mechanism transmission component comprises a fourth motor fixedly arranged on the nailing mechanism support frame, a fourth transmission wheel fixedly arranged at the output end of the fourth motor, a fourth transmission rod fixedly arranged on the fourth transmission wheel, and a fourth transmission belt sleeved on the fourth transmission wheel, the nailing component comprises a nailing cross beam fixedly arranged at the top of the nailing mechanism support frame, a movable plate arranged on the nailing cross beam, a transmission mechanism arranged in the nailing cross beam and used for driving the movable plate to move left and right on the nailing cross beam, a nailing cylinder connecting seat fixedly arranged on the movable plate, a nailing cylinder arranged on the nailing cylinder connecting seat, a nailing cylinder lifting rod arranged on the nailing cylinder, and a nailing gun fixedly arranged on the nailing cylinder lifting rod, be equipped with the carrier between fourth drive belt and the fourth cylinder lifter plate, be equipped with the fourth work hole that matches with the christmas lamp holder on the fourth cylinder lifter plate, fourth distance inductor and fourth motor and fourth electric cabinet electric connection, fourth cylinder lifter top and fourth cylinder lifter plate fixed connection are equipped with the removal slide rail on the movable plate, movable plate and nailing crossbeam sliding connection are equipped with the guide rail on the nailing cylinder connecting seat, nailing cylinder and nailing cylinder connecting seat sliding connection.
As a further aspect of the present invention: the photometric mechanism comprises a photometric mechanism support frame, a fifth electric cabinet fixedly arranged at the bottom of the photometric mechanism support frame, a fifth cylinder connecting plate fixedly arranged at the middle part of the photometric mechanism support frame, a fifth cylinder fixedly arranged on the fifth cylinder connecting plate, a fifth cylinder lifting rod arranged on the fifth cylinder, a fifth cylinder lifting plate fixedly arranged at the top of the fifth cylinder lifting rod, a fifth guide rod arranged between the fifth cylinder connecting plate and the fifth cylinder lifting plate, a detection station arranged at the bottom side of the fifth cylinder lifting plate, and a photometric mechanism transmission assembly arranged on the photometric mechanism support frame, wherein a fifth distance inductor is arranged on the photometric mechanism transmission assembly, the photometric mechanism transmission assembly comprises a fifth motor fixedly arranged on the photometric mechanism support frame, a fifth synchronizing wheel arranged at the output end of the fifth motor, a fifth synchronous belt sleeved on the outer side of the fifth synchronizing wheel, and a fifth driving belt protective cover fixedly arranged at the top of the photometric mechanism support frame, The fifth transmission rod is arranged between the fifth transmission belt protection covers, the fifth transmission wheel is fixedly arranged at the end part of the fifth transmission rod, the fifth transmission belt is sleeved on the fifth transmission wheel, a carrier is arranged between the fifth transmission belt and the fifth cylinder lifting plate, the fifth guide rod penetrates through the fifth cylinder connecting plate and is in sliding connection with the fifth cylinder connecting plate, the top end of the fifth guide rod is fixedly connected with the fifth cylinder lifting plate, and the fifth distance sensor, the fifth motor and the fifth electric cabinet are electrically connected.
As a further aspect of the present invention: the code printing mechanism comprises a code printing mechanism support frame, a laser imprinter arranged on one side of the code printing mechanism support frame, a sixth electric cabinet fixedly arranged at the bottom of the code printing mechanism support frame, a sixth air cylinder connecting plate fixedly arranged at the middle part of the code printing mechanism support frame, a sixth air cylinder fixedly arranged on the sixth air cylinder connecting plate, a sixth air cylinder lifting rod arranged on the sixth air cylinder, a sixth air cylinder lifting plate fixedly arranged at the top of the sixth air cylinder lifting rod, a sixth guide rod arranged between the sixth air cylinder connecting plate and the sixth air cylinder lifting plate, and a code printing mechanism transmission assembly arranged on the code printing mechanism support frame, wherein the code printing mechanism transmission assembly is provided with a sixth distance sensor and comprises a sixth motor fixedly arranged on the code printing mechanism support frame, a sixth synchronizing wheel arranged at the output end of the sixth motor, a sixth synchronizing belt sleeved on the outer side of the sixth synchronizing wheel, and a sixth driving belt protective cover fixedly arranged at the top of the code printing mechanism support frame, Locate the sixth transfer line between the sixth drive belt safety cover, set firmly the sixth drive wheel at sixth drive line tip, and the sixth drive belt of cover on the sixth drive wheel, be equipped with the carrier between sixth drive belt and the sixth cylinder lifter plate, be equipped with the sixth work hole that matches with the christmas lamp holder on the sixth cylinder lifter plate, the sixth guide arm passes the sixth cylinder connecting plate, and with sixth cylinder connecting plate sliding connection, the sixth guide arm top and sixth cylinder lifter plate fixed connection, sixth distance inductor and sixth motor and sixth electric cabinet electric connection.
As a further aspect of the present invention: the blanking mechanism comprises a blanking mechanism support frame, a seventh electric cabinet fixedly arranged at the bottom of the blanking mechanism support frame, a blanking plate arranged in the middle of the blanking mechanism support frame, a seventh cylinder connecting plate arranged above the blanking plate and fixedly connected with the blanking mechanism support frame, a seventh cylinder fixedly arranged in the middle of the seventh cylinder connecting plate, a seventh cylinder lifting rod arranged on the seventh cylinder, a seventh guide rod arranged on one side of the seventh cylinder and slidably connected with the seventh cylinder connecting plate, a seventh cylinder lifting plate fixedly arranged at the top of the seventh guide rod, a material clamping jaw fixedly arranged at the bottom side of the seventh cylinder lifting plate, and a blanking mechanism transmission assembly arranged on the blanking mechanism support frame, wherein a seventh distance inductor is arranged on the blanking mechanism transmission assembly, the blanking mechanism transmission assembly comprises a seventh motor fixedly arranged on the blanking mechanism support frame, a seventh synchronizing wheel arranged at the output end of the seventh motor, a seventh synchronizing wheel arranged at the output end, The feeding mechanism comprises a seventh synchronous belt, a seventh transmission belt protection cover, a seventh transmission rod, a seventh transmission wheel and a seventh transmission belt, the seventh synchronous belt is sleeved on the outer side of the seventh synchronous wheel, the seventh transmission belt protection cover is fixedly arranged at the top of a supporting frame of the feeding mechanism, the seventh transmission rod is arranged between the seventh transmission belt protection covers, the seventh transmission wheel is fixedly arranged at the end part of the seventh transmission rod, the seventh transmission belt is sleeved on the seventh transmission wheel, a carrier is arranged between the seventh transmission belt and a seventh cylinder lifting plate, and the material clamping jaw, the seventh distance sensor and the seventh motor are.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an automatic multichannel manufacturing procedure of christmas lamp that accomplishes of mutually supporting between each mechanism only needs artifical blowing, receives the material, has not only improved production efficiency, has guaranteed the quality of product moreover, mutually independent between each mechanism to be convenient for the transformation of production line, the utility model discloses rational in infrastructure compactness, production efficiency is high, and the product quality who produces is good, the cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the first turning mechanism of the present invention.
Fig. 3 is a schematic structural view of the lamp cap screwing mechanism of the present invention.
Fig. 4 is a schematic side view of the lamp cap screwing mechanism of the present invention.
Fig. 5 is a schematic structural diagram of the thread trimming head mechanism of the present invention.
Fig. 6 is a schematic side view of the thread trimming head mechanism of the present invention.
Fig. 7 is a schematic structural diagram of the medium-voltage stub bar mechanism of the present invention.
Fig. 8 is a schematic side view of the medium voltage terminal mechanism of the present invention.
Fig. 9 is a schematic structural view of the middle nailing mechanism of the present invention.
Fig. 10 is a schematic side view of the nailing mechanism of the present invention.
Fig. 11 is a schematic structural view of the photometric mechanism of the present invention.
Fig. 12 is a schematic side view of the photometric mechanism of the present invention.
Fig. 13 is a schematic structural view of the code printing mechanism of the present invention.
Fig. 14 is a schematic view of a side mechanism of the coding mechanism of the present invention.
Fig. 15 is a schematic structural view of the middle blanking mechanism of the present invention.
Fig. 16 is a schematic side view of the middle blanking mechanism of the present invention.
The labels in the figure are:
a feeding bracket (1) is arranged on the feeding bracket,
a first turning mechanism 3, a turning mechanism support frame 31, a feeding channel 32, a carrier 33, a first pushing mechanism 35, a second pushing mechanism 36, a slide rod fixing seat 351, a slide rod 352, a moving cylinder 353, a pushing cylinder 354,
a second turning mechanism 4, a third material pushing mechanism 41, a fourth material pushing mechanism 42,
a lamp head screwing mechanism 5, a lamp head screwing mechanism support frame 501, a first air cylinder connecting plate 503, a first air cylinder 504, a first air cylinder lifting rod 505, a first air cylinder lifting plate 506, a first guide rod 507, a screwdriver connecting plate 508, a screwdriver 509, a screwdriver mouth 510, a buffer guide rod 511, a buffer spring 512, a buffer guide rod connecting plate 513, a lamp head screwing mechanism top plate 514, a lamp head screwing mechanism air cylinder 515, a lamp head screwing mechanism air cylinder guide rod 516,
the screw cap mechanism driving unit 517, the first motor 5171, the first synchronizing wheel 5172, the first synchronizing belt 5173, the first belt protecting cover 5174, the first driving rod 5175, the first driving wheel 5176, the first driving belt 5177, the first working hole 518,
the thread trimming head mechanism 6, a thread trimming head mechanism supporting frame 601, a second cylinder connecting plate 603, a second cylinder 604, a second cylinder lifting rod 605, a second cylinder lifting plate 606, a second guide rod 607, a trimming head 608, a trimming head connecting plate 609, a connecting column 610, a second guide rod connecting plate 611,
a thread trimming head mechanism transmission assembly 612, a second motor 6121, a second synchronous wheel 6122, a second synchronous belt 6123, a second transmission belt protective cover 6124, a second transmission rod 6125, a second transmission wheel 6126, a second transmission belt 6127,
a crimping head mechanism 7, a crimping head mechanism support frame 701, a third cylinder connecting plate 703, a third cylinder 704, a third cylinder lifting rod 705, a third guide rod 706, a third cylinder lifting plate 707, a pressing rod connecting plate 708, a pressing rod 709, a supporting rod 710, a supporting rod connecting plate 711, a crimping head mechanism top plate 712, a crimping head mechanism cylinder 713, a crimping head mechanism cylinder guide rod 714,
a line head mechanism transmission assembly 715, a third motor 7151, a third synchronous pulley 7152, a third synchronous belt 7153, a third belt protective cover 7154, a third transmission rod 7155, a third transmission wheel 7156, a third transmission belt 7157,
a nailing mechanism 8, a first nailing mechanism 81, a second nailing mechanism 82, a third nailing mechanism 83, a fourth nailing mechanism 84, a fifth nailing mechanism 85, a nailing mechanism support 8101, a fourth working hole 8102, a fourth cylinder 8103, a fourth cylinder lifting bar 8104, a fourth guide bar connecting plate 8105, a fourth guide bar 8106, a fourth cylinder lifting plate 8107,
a nailing mechanism transmission component 8108, a fourth motor 81081, a fourth transmission wheel 81082, a fourth transmission rod 81083, a fourth transmission belt 81084,
a nailing component 8109, a nailing beam 81091, a moving plate 81092, a nailing cylinder connecting seat 81093, a nailing cylinder 81094, a nailing cylinder lifting rod 81095, a nailing gun 81096, a moving slide rail 81097, a guide rail 81098,
a light measuring mechanism 9, a light measuring mechanism supporting frame 901, a fifth cylinder connecting plate 902, a fifth cylinder 903, a fifth cylinder lifting rod 904, a fifth cylinder lifting plate 905, a fifth guide rod 906,
a light measuring mechanism transmission component 908, a fifth motor 9081, a fifth synchronous wheel 9082, a fifth synchronous belt 9083, a fifth belt protective cover 9084, a fifth transmission rod 9085, a fifth transmission wheel 9086, a fifth transmission belt 9087,
a coding mechanism 10, a coding mechanism support frame 101, a sixth cylinder connecting plate 103, a sixth cylinder 104, a sixth cylinder lifting rod 105, a sixth cylinder lifting plate 106, a sixth guide rod 107,
the code printing mechanism transmission assembly 108, a sixth motor 1081, a sixth synchronous wheel 1082, a sixth synchronous belt 1083, a sixth belt protection cover 1084, a sixth transmission rod 1085, a sixth transmission wheel 1086, a sixth belt 1087, a sixth working hole 109,
a blanking mechanism 11, a blanking mechanism supporting frame 1101, a blanking plate 1103, a seventh cylinder connecting plate 1104, a seventh cylinder 1105, a seventh cylinder lifting rod 1106, a seventh guide rod 1107, a seventh cylinder lifting plate 1108, a material clamping jaw 1109,
the blanking mechanism transmission assembly 1110, a seventh motor 11101, a seventh synchronous belt 11103, a seventh transmission belt protective cover 11104, a seventh transmission rod 11105, a seventh transmission wheel 11106 and a seventh transmission belt 11107.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, in an embodiment of the present invention, a trimming head mechanism of an automatic production line of a christmas lamp comprises a feeding support 1, a feeding belt disposed on the feeding support 1, a first turning mechanism 3 and a second turning mechanism 4 disposed at two ends of the feeding support 1, a lamp head twisting mechanism 5, a trimming head mechanism 6, a wire head pressing mechanism 7, a nailing mechanism 8, a light measuring mechanism 9, a code printing mechanism 10, and a blanking mechanism 11 disposed between the first turning mechanism 3 and the second turning mechanism 4 in sequence, wherein the first turning mechanism 3, the lamp head twisting mechanism 5, the wire head shearing mechanism 6, the wire head pressing mechanism 7, the nailing mechanism 8, the light measuring mechanism 9, the code printing mechanism 10, the blanking mechanism 11, and the second turning mechanism 4 are connected in sequence to form the automatic production line, a carrier 33 is conveyed to the first turning mechanism 3 through the feeding belt, the first turning mechanism 3 pushes a carrier 33 to the lamp head twisting mechanism 5 through turning, the lamp head twisting mechanism 5 conveys the carrier 33 to the wire head shearing mechanism 6 for wire head shearing operation, after the wire head shearing operation is completed, the wire head shearing mechanism 6 conveys the carrier 33 to the wire head pressing mechanism 7 for wire head pressing operation, after the wire head pressing operation is completed, the wire head pressing mechanism 7 conveys the carrier 33 to the nailing mechanism 8 for nailing operation, after the nailing operation is completed, the nailing mechanism 8 conveys the carrier 33 to the photometry mechanism 9 for photometry operation, after the photometry operation is completed, the photometry mechanism 9 conveys the carrier 33 to the coding mechanism 10 for coding operation, after the coding operation is completed, the coding mechanism 10 conveys the carrier 33 to the blanking mechanism 11 for blanking operation, after the blanking operation is completed, the blanking mechanism 11 conveys the carrier 33 to the second turning mechanism 4, and the second turning mechanism 4 conveys the carrier 33 to a conveying belt through turning to complete carrier recovery.
In the utility model, the carrier 33 is firstly conveyed to the bottom of the first bending mechanism 3 by the feeding belt, the first bending mechanism 3 turns and pushes the carrier 33 to the first driving belt 5177 of the lamp head twisting mechanism 5, after the lamp head twisting mechanism 5 finishes the lamp head twisting operation, the first driving belt 5177 conveys the carrier 33 to the second driving belt 6127 of the wire head trimming mechanism 6, after the wire head trimming mechanism 6 finishes the wire head trimming operation, the second driving belt 6127 conveys the carrier 33 to the third driving belt 7157 of the wire head trimming mechanism 7, after the wire head trimming mechanism 7 finishes the wire head pressing operation, the third driving belt 7157 conveys the carrier 33 to the fourth driving belt 81084 of the nailing mechanism 8, after the nailing mechanism 8 finishes the nailing operation, the fourth driving belt 81084 conveys the carrier 33 to the fifth driving belt 87 of the photometric mechanism 9, after the photometric mechanism 9 finishes the photometric operation, the fifth driving belt 9087 conveys the carrier 33 to the sixth driving belt 1087 of the code printing mechanism 10, after the code printing mechanism 10 finishes the code printing operation, the sixth transmission belt 1087 transmits the carriers 33 to the seventh transmission belt 11107 of the blanking mechanism 11, after the blanking mechanism 11 finishes the blanking operation, the seventh transmission belt 11107 transmits the carriers 33 to the bottom of the second turning mechanism 4, and the second turning mechanism 4 turns the carriers 33 and pushes the carriers onto the feeding belt, so that the carriers 33 are recovered.
Referring to fig. 2, in a preferred embodiment of the present invention, the first turning mechanism 3 is disposed on one side of the lamp head twisting mechanism 5, the first turning mechanism 3 includes a turning mechanism support frame 31, a feeding channel 32 disposed on the turning mechanism support frame 31, a carrier 33 disposed on the feeding channel 32 and used for bearing a christmas lamp, a material pushing slider disposed at the bottom of the feeding channel 32 and used for pushing the carrier 33, a first material pushing mechanism 35 disposed above the carrier 33, and a second material pushing mechanism 36 disposed above the carrier 33, the first material pushing mechanism 35 is disposed on one side of the feeding support frame 1, the second material pushing mechanism 36 is disposed on one side of the lamp head twisting mechanism 5, the first material pushing mechanism 35 and the second material pushing mechanism 36 are oppositely disposed in parallel, the first material pushing mechanism 35 and the second material pushing mechanism 36 have the same structure, the first material pushing mechanism 35 includes a slide bar 351 fixing seat fixed on the turning mechanism support frame 31, The device comprises a sliding rod 352 fixedly arranged on a sliding rod fixing seat 351, a moving cylinder 353 arranged on the sliding rod 352, and a material pushing cylinder 354 fixedly arranged on the moving cylinder 353 and used for pushing the carrier 33, wherein a lifting material pushing block used for pushing the carrier 33 is arranged on the material pushing cylinder 354, the moving cylinder 353 is in sliding connection with the sliding rod 352, a second turning mechanism 4 is arranged on one side of the blanking mechanism 11, the structure of the second turning mechanism 4 is the same as that of the first turning mechanism 3, the second turning mechanism 4 comprises a third material pushing mechanism 41 and a fourth material pushing mechanism 42, and the fourth material pushing mechanism 42 is arranged on one side of the feeding support 1. In the design, the first turning mechanism 3 is used for turning the carrier 33 and conveying the carrier 33 to the lamp cap screwing mechanism 5, and the turning process is specifically as follows, when the feeding belt conveys the carrier 33 to the bottom of the first turning mechanism 3, in the first turning mechanism 3, the pushing block on the pushing cylinder 354 of the first pushing mechanism 35 extends out, the moving cylinder 353 of the first pushing mechanism 35 moves towards the carrier 33 on the sliding rod 352, the pushing block pushes the carrier 33 onto the feeding channel 32, then the pushing block, the pushing cylinder 354 and the moving cylinder 353 return to the original position, the pushing block at the bottom of the feeding channel 32 pushes the carrier 33 to the bottom of the second pushing mechanism 36, the pushing block on the pushing cylinder 354 of the second pushing mechanism 36 extends out, the moving cylinder 353 of the second pushing mechanism 36 moves towards the lamp cap screwing mechanism 5 on the sliding rod 352, the pushing block pushes the carrier 33 to the lamp cap screwing mechanism 5, then the pusher block, the pusher cylinder 354, and the moving cylinder 353 return to the original positions, thereby completing the turning process.
Referring to fig. 3-4, in a preferred embodiment of the present invention, the lamp head screwing mechanism 5 includes a lamp head screwing mechanism support 501, a first electric cabinet fixed at the bottom of the lamp head screwing mechanism support 501, a first cylinder connection plate 503 fixed at the middle of the lamp head screwing mechanism support 501, a first cylinder 504 fixed on the first cylinder connection plate 503, a first cylinder lifting rod 505 arranged on the first cylinder 504, a first cylinder lifting plate 506 fixed at the top of the first cylinder lifting rod 505, a first guide rod 507 arranged on the first cylinder lifting plate 506, a screwdriver connection plate 508 arranged above the first cylinder lifting plate 506, a screwdriver 509 fixed on the screwdriver connection plate 508, a screwdriver tip 510 arranged at the bottom of the screwdriver 509, a buffer guide rod 511 arranged outside the screwdriver 509 and fixedly connected with the screwdriver connection plate 508, a buffer spring 512 arranged outside the buffer guide rod 511, a buffer guide rod connection plate 513 fixed at the top of the buffer guide rod 511, a second electric control rod connected to the screwdriver connection plate, A lamp head screwing mechanism top plate 514 arranged above the buffer guide rod connecting plate 513, a lamp head screwing mechanism cylinder 515 fixedly arranged above the lamp head screwing mechanism top plate 514, a lamp head screwing mechanism cylinder guide rod 516 arranged on the lamp head screwing mechanism cylinder 515, and a lamp head screwing mechanism transmission assembly 517 arranged on the lamp head screwing mechanism support frame 501, wherein a first distance sensor is arranged on the lamp head screwing mechanism transmission assembly 517, the lamp head screwing mechanism transmission assembly 517 comprises a first motor 5171 fixedly arranged on the lamp head screwing mechanism support frame 501, a first synchronous wheel 5172 arranged at the output end of the first motor 5171, a first synchronous belt 5173 sleeved outside the first synchronous wheel 5172, a first driving belt protective cover 5174 fixedly arranged at the top of the lamp head screwing mechanism support frame 501, a first driving rod 5175 arranged between the first driving belt protective covers 5174, and a first driving wheel 5176 fixedly arranged at the end part of the first driving rod 5175 and sleeved on the first synchronous belt 5173, And a first driving belt 5177 sleeved on the first driving wheel 5176, a carrier 33 is arranged between the first driving belt 5177 and the first cylinder lifting plate 506, a first working hole 518 matched with a christmas lamp holder is arranged on the first cylinder lifting plate 506, a first guide rod 507 penetrates through the first cylinder lifting plate 506 and is in sliding connection with the first cylinder lifting plate 506, the top of the first guide rod 507 is fixedly connected with a buffer guide rod connecting plate 513, and a first distance sensor, an electric batch 509, a first motor 5171 and a first electric cabinet are electrically connected. In the design, the lamp cap screwing mechanism 5 is used for screwing the lamp cap of the Christmas lamp, the specific process of the lamp cap screwing process is as follows, the second material pushing mechanism 36 of the first turning mechanism 3 conveys the carrier 33 carrying the Christmas lamp to be tested to the lamp cap screwing mechanism 5, the first driving belt 5177 of the lamp cap screwing mechanism 5 conveys the carrier 33, the first distance sensor positions the carrier 33 at a distance, when the carrier 33 is positioned under the first cylinder lifting plate 506, the first distance sensor transmits a signal to the first electric cabinet, the first electric cabinet cuts off the power of the first motor 5171, the first driving belt 5177 stops, at the moment, the first air cylinder 504 drives the first air cylinder lifting rod 505 and the first air cylinder lifting plate 506 to move downwards, the Christmas lamp cap on the carrier 33 passes through the first working hole 518 of the first air cylinder lifting plate 506, then the lamp cap screwing mechanism air cylinder 515 drives the lamp cap screwing mechanism air cylinder guide rod 516 to move downwards, and then the electric screwdriver connecting plate 508 is driven to move downwards, the electric screwdriver connecting plate 508 drives the electric screwdriver 509 fixed on the electric screwdriver connecting plate to move downwards to a designated position, all the screwdriver nozzles 510 are clamped on lamp holders at the same time, the screwdriver nozzles 510 rotate, the christmas lamp holders are screwed by the screwdriver nozzles 510, all the christmas lamp holder screwing operations on the carrier 33 can be completed at the same time, the efficiency is greatly improved, then the lamp holder screwing mechanism air cylinder 515 drives the lamp holder screwing mechanism air cylinder guide rod 516 to move upwards so as to drive the electric screwdriver connecting plate 508 and the screwdriver 509 fixed on the electric screwdriver connecting plate 508 to move upwards together to the original position, meanwhile, the first air cylinder 504 drives the first air cylinder lifting rod 505 to move upwards to the original position, then the first electric cabinet supplies power to the first motor 5171 so as to drive the first driving belt 5177 to convey the carrier 33, and the first driving belt 5177 conveys the carrier 33 to the trimming head mechanism 6, and accordingly.
Referring to fig. 5-6, in a preferred embodiment of the present invention, the thread trimming head mechanism 6 includes a thread trimming head mechanism supporting frame 601, a second electric cabinet fixed at the bottom of the thread trimming head mechanism supporting frame 601, a second cylinder connecting plate 603 fixed at the middle of the thread trimming head mechanism supporting frame 601, a second cylinder 604 fixed on the second cylinder connecting plate 603, a second cylinder lifting rod 605 arranged on the second cylinder 604, a second cylinder lifting plate 606 fixed at the top of the second cylinder lifting rod 605, a second guide rod 607 arranged on the second cylinder lifting plate 606, a cutting head 608 arranged between the second guide rods 607, a cutting head connecting plate 609 fixed at the top of the cutting head 608, a connecting post 610 arranged between the second cylinder lifting plate 606 and the cutting head connecting plate 609, a second guide rod connecting plate 611 fixed at the top of the second guide rod 607, and a thread trimming head mechanism transmission assembly 612 arranged on the thread trimming head mechanism supporting frame 601, a second distance sensor is arranged on a transmission assembly of the thread trimming head mechanism 6, the transmission assembly of the thread trimming head mechanism 6 comprises a second motor 6121 fixedly arranged on the support frame 601 of the thread trimming head mechanism, a second synchronous wheel 6122 arranged at the output end of the second motor 6121, a second synchronous belt 6123 sleeved outside the second synchronous wheel 6122, a second transmission belt protective cover 6124 fixedly arranged at the top of the support frame 601 of the thread trimming head mechanism, a second transmission rod 6125 arranged between the second transmission belt protective cover 6124, a second transmission wheel 6126 fixedly arranged at the end part of the second transmission rod 6125, and a second transmission belt 6127 sleeved on the second transmission wheel 6126, a carrier 33 is arranged between the second transmission belt 6127 and the second cylinder lifting plate 606, a second working hole matched with the Christmas lamp cap is arranged on the second cylinder lifting plate 606, a head shearing connecting plate is sequentially penetrated by a second guide rod 607, the second guide rod 607 is connected with the second cylinder lifting plate 606 and a shearing head connecting plate 609 in a sliding manner, one end of the connecting column 610 is fixedly connected to the second cylinder lifting plate 606, the other end of the connecting column 610 is fixedly connected to the shearing head connecting plate 609, and the second distance sensor, the second motor 6121 and the second electric cabinet are electrically connected. In the design, the wire end cutting mechanism 6 is used for cutting the wire end of the christmas lamp, the wire end cutting process is as follows, after the first driving belt 5177 of the lamp holder screwing mechanism 5 conveys the carrier 33 carrying the christmas lamp to the wire end cutting mechanism 6, the second driving belt 6127 of the wire end cutting mechanism 6 conveys the carrier 33, the second distance sensor positions the distance of the carrier 33, when the carrier 33 is positioned under the second cylinder lifting plate 606, the second distance sensor transmits a signal to the second electric control box, the second electric control box cuts off the power of the second motor 6121, the second driving belt 6127 stops, at the moment, the second cylinder 604 drives the second cylinder lifting rod 605 and the second cylinder lifting plate 606 to move downwards, the christmas lamp holder on the carrier 33 passes through the second working hole of the second cylinder lifting plate 606, then the second cylinder lifting rod 605 drives the connecting column 610 fixed thereon to move downwards, and further drives the cutting head connecting plate 609 and the connecting plate 608 on the cutting head 609 to move downwards to the designated cutting position, cut the end of a thread on the head of a christmas lamp of head 608 shearing, can accomplish all christmas lamp cut end of a thread operations on the carrier 33 simultaneously, the operating efficiency has been improved, then second cylinder 604 drive second cylinder lifter 605 upward movement, and then drive second cylinder lifter 606, cut first connecting plate 609, cut the head 608 upward movement to the assigned position, then the second electric cabinet supplies power to second motor 6121, in order to drive second drive belt 6127 and carry carrier 33, second drive belt 6127 carries carrier 33 to line ball head mechanism 7, thereby accomplish and cut the end of a thread process.
Referring to fig. 7-8, in a preferred embodiment of the present invention, the wire crimping mechanism 7 includes a wire crimping head mechanism support frame 701, a third electric cabinet fixed at the bottom of the wire crimping head mechanism support frame 701, a third cylinder connecting plate 703 fixed on the wire crimping head mechanism support frame 701, a third cylinder 704 fixed on the third cylinder connecting plate 703, a third cylinder lifting rod 705 arranged on the third cylinder 704, a third guide rod 706 arranged at one side of the third cylinder 704 and fixedly connected to the third cylinder connecting plate 703, a third cylinder lifting plate 707 fixed at the top of the third cylinder lifting rod 705, a press rod connecting plate 708 arranged above the third cylinder lifting plate 707, a press rod 709 fixed on the press rod connecting plate 708, a support rod 710 arranged outside the press rod 709 and fixedly connected to the press rod connecting plate 708, a support rod connecting plate 711 fixed at the top of the support rod 710, and a wire crimping head mechanism top plate 712 arranged above the support rod connecting plate 711, A wire pressing head mechanism cylinder 713 fixed above a top plate 712 of the wire pressing head mechanism, a wire pressing head mechanism cylinder guide rod 714 arranged on the wire pressing head mechanism cylinder, and a wire pressing head mechanism transmission assembly 715 arranged on a support frame 701 of the wire pressing head mechanism, wherein the wire pressing head mechanism transmission assembly 715 is provided with a third distance sensor, the wire pressing head mechanism transmission assembly 715 comprises a third motor 7151 fixed on the support frame 701 of the wire pressing head mechanism, a third synchronizing wheel 7152 arranged at the output end of the third motor 7151, a third synchronizing belt 7153 sleeved outside the third synchronizing wheel 7152, a third transmission belt protective cover 7154 fixed on the top of the support frame 701 of the wire pressing head mechanism, a third transmission rod 7155 arranged between the third transmission belt protective covers 7154, a third transmission wheel 7156 fixed at the end part of the third transmission rod 7155, and a third transmission belt 7157 sleeved on the third transmission wheel 7156, a carrier 33 is arranged between the third transmission belt 7157 and a third cylinder lifting plate 707, a third working hole matched with a Christmas lamp holder is formed in the third cylinder lifting plate 707, one end of a wire pressing head mechanism cylinder guide rod 714 is fixedly connected with the support rod connecting plate 711, the third distance sensor and the third motor 7151 are electrically connected with the third electric cabinet, the third guide rod 706 sequentially penetrates through the third cylinder lifting plate 707 and the pressure rod connecting plate 708, and the third guide rod 706 is slidably connected with the third cylinder lifting plate 707 and the pressure rod connecting plate 708. In the design, the wire head of the christmas lamp is sheared to be uneven in the wire head shearing process, the wire head pressing mechanism 7 is used for pressing the uneven wire head to be even, the specific process of the wire head pressing process is as follows, the second transmission belt 6127 of the wire head shearing mechanism 6 conveys the carrier 33 carrying the christmas lamp to the wire head pressing mechanism 7, the third transmission belt 7157 of the wire head pressing mechanism 7 conveys the carrier 33, the third distance sensor performs distance positioning on the carrier 33, when the carrier 33 is positioned under the third cylinder lifting plate 707, the third distance sensor transmits a signal to the third electric cabinet, the third electric cabinet cuts off the power of the third motor 7151, the third distance sensor stops the third cylinder 7157, at the moment, the third cylinder transmission belt 704 drives the third cylinder lifting rod 705 and the third cylinder lifting plate 707 to move downwards, the christmas lamp holder on the carrier 33 passes through the third working hole of the third cylinder lifting plate 707, and then the wire head pressing mechanism cylinder 713 drives the wire head mechanism cylinder guide rod 714 to move downwards, and then drive depression bar connecting plate 708 to move downwards, depression bar connecting plate 708 drives all depression bars 709 and moves downwards simultaneously, depression bar 709 will cut uneven end of a thread and level off, can accomplish all christmas lights on carrier 33 and press the end of a thread operation, work efficiency has been improved, then press end mechanism cylinder 713 drive end line head mechanism cylinder guide arm 714 and move upwards, in order to drive depression bar connecting plate 708 and the depression bar 709 that fixes on depression bar connecting plate 708 to move upwards to the assigned position, then third cylinder 704 drive third cylinder lifter 705 moves upwards to the assigned position, then third electric cabinet supplies power to third motor 7151, in order to drive third drive belt 7157 and carry carrier 33, third drive belt 7157 carries carrier 33 to nailing mechanism 8, thereby accomplish the end of a thread process.
Referring to fig. 9-10, in a preferred embodiment of the present invention, the nailing mechanism 8 includes a first nailing mechanism 81, a second nailing mechanism 82, a third nailing mechanism 83, a fourth nailing mechanism 84, and a fifth nailing mechanism 85, the first nailing mechanism 81, the second nailing mechanism 82, the third nailing mechanism 83, the fourth nailing mechanism 84, and the fifth nailing mechanism 85 are sequentially disposed, the first nailing mechanism 81, the second nailing mechanism 82, the third nailing mechanism 83, the fourth nailing mechanism 84, and the fifth nailing mechanism 85 are identical in structure, the first nailing mechanism 81 includes a nailing mechanism support 8101, a fourth electrical cabinet fixedly disposed at the bottom of the nailing mechanism support 8101, a fourth cylinder 8103 fixedly disposed at the middle of the nailing mechanism support 8101, a fourth cylinder lifting rod 8104 disposed on the fourth cylinder 8103, a fourth cylinder 8103 disposed at one side of the fourth cylinder 8103, and a fourth guide bar 8105 fixedly connected to the nailing mechanism support 8101, A fourth guide bar 8106 arranged on the fourth guide bar connection plate 8105, a fourth cylinder lifting plate 8107 fixedly arranged on the top of the fourth guide bar 8106, a nailing mechanism transmission component 8108 arranged on the nailing mechanism support frame 8101, and a nailing component 8109 arranged on the nailing mechanism support frame 8101, wherein a fourth distance sensor is arranged on the nailing mechanism transmission component 8108, the nailing mechanism transmission component 8108 comprises a fourth motor 81081 fixedly arranged on the nailing mechanism support frame 8101, a fourth transmission wheel 81082 fixedly arranged at the output end of the fourth motor 81081, a fourth transmission bar 81083 fixedly arranged on the fourth transmission wheel 81082, and a fourth transmission belt 81084 sleeved on the fourth transmission wheel 81082, the nailing component 8109 comprises a transmission mechanism cross beam 81091 fixedly arranged on the top of the nailing mechanism support frame 8101, a nailing cross beam 81092 arranged on the nailing cross beam 81091 moving plate, and a transmission mechanism cross beam 81091 arranged in the nailing cross beam 81091 and used for driving the moving plate 81092 to move left and right on the nailing cross beam 81092, A nailing cylinder connecting seat 81093 fixed on the moving plate 81092, a nailing cylinder 81094 arranged on the nailing cylinder connecting seat 81093, a nailing cylinder lifting rod 81095 arranged on the nailing cylinder 81094, and a nailing gun 81096 fixed on the nailing cylinder lifting rod 81095, wherein a carrier 33 is arranged between a fourth transmission belt 81084 and the fourth cylinder lifting plate 8107, a fourth working hole 8102 matched with the holder of the christmas lamp is arranged on the fourth cylinder lifting plate 8107, a fourth distance sensor and a fourth motor 81081 are electrically connected with a fourth electric cabinet, the top end of the fourth cylinder lifting rod 8104 is fixedly connected with the fourth cylinder lifting plate 8107, a moving slide rail 81097 is arranged on the moving plate 81092, the moving plate 81092 is in sliding connection with the cross beam 81091, a guide rail 81098 is arranged on the nailing cylinder connecting seat 81093, and a nailing cylinder 81094 is in sliding connection with the nailing cylinder connecting seat 81093. In the design, the nailing mechanism 8 is used for nailing a nail on the lamp holder of the christmas lamp, and the nailing process is specifically as follows, after the third driving belt 7157 of the head pressing mechanism 7 conveys the carrier 33 to the first nailing mechanism 81, the fourth driving belt 81084 of the first nailing mechanism 81 conveys the carrier 33, the fourth distance sensor positions the carrier 33 at a distance, when the carrier 33 is positioned under the fourth cylinder lifting plate 8107, the fourth distance sensor transmits a signal to the fourth electric control box, the fourth electric control box cuts off the power of the fourth motor 81081, the fourth driving belt 81084 stops, at this time, the fourth cylinder 8103 drives the fourth cylinder lifting rod 8104 to move downwards, so that the fourth cylinder lifting plate 8107 fixed on the fourth cylinder lifting rod 8104 moves downwards in christmas, the lamp holder on the carrier 33 passes through the fourth working hole 8102 of the fourth cylinder lifting plate 8107, then the transmission mechanism drives the moving plate 81092 to move leftwards on the cross beam, then the moving plate 81092 drives the nailing cylinder connecting seat 81093, the nailing cylinder 81094 and the nailing gun 81096 to move to a specified position, the nailing cylinder 81094 moves downwards along the nailing cylinder connecting seat 81093, the nailing gun 81096 moves downwards to perform nailing operation, after completing one nailing operation, the nailing gun 81096 and the nailing cylinder 81094 return to the original position, the transmission mechanism drives the moving plate 81092 to move rightwards to the specified position to perform a second nailing operation, similarly, the nailing operation of christmas lamps on the third row on the carrier 33 is completed, after completing the nailing operation, the transmission mechanism drives the moving plate 81092 to move rightwards, and then the moving plate 81092 drives the nailing cylinder connecting seat 81093, the nailing cylinder 81094 and the nailing gun 81096 to move to the original position, then the fourth cylinder 8103 drives the fourth cylinder lifting rod 8104 to move upwards to the original position, then the fourth electric cabinet supplies power to the fourth motor 81081 to drive the fourth motor 81084 to convey the carrier 33, the fourth belt 81084 conveys the carrier 33 to the second nailing mechanism 82, and similarly, the second nailing mechanism 82 completes nailing operations to the fifth row of christmas lamps on the carrier 33, then the second nailing mechanism 82 conveys the carrier 33 to the third nailing mechanism 83, the third nailing mechanism 83 completes nailing operations to the fourth row of christmas lamps on the carrier 33, then the third nailing mechanism 83 conveys the carrier 33 to the fourth nailing mechanism 84, the fourth nailing mechanism 84 completes nailing operations to the second row of christmas lamps on the carrier 33, the fourth nailing mechanism 84 conveys the carrier 33 to the fifth nailing mechanism 85, the fifth nailing mechanism 85 completes nailing operations to the first row of christmas lamps on the carrier 33, and then the fifth nailing mechanism 85 conveys the carrier 33 to the photometric mechanism 9, thereby completing the nailing operations of the christmas lamps.
Referring to fig. 11, in an embodiment of the present invention, the light measuring mechanism 9 includes a light measuring mechanism supporting frame 901, a fifth electric cabinet fixed to the bottom of the light measuring mechanism supporting frame 901, a fifth cylinder connecting plate 902 fixed to the middle of the light measuring mechanism supporting frame 901, a fifth cylinder 903 fixed to the fifth cylinder connecting plate 902, a fifth cylinder lifting rod 904 disposed on the fifth cylinder 903, a fifth cylinder lifting plate 905 fixed to the top of the fifth cylinder lifting rod 904, a fifth guide rod 906 disposed between the fifth cylinder connecting plate 902 and the fifth cylinder lifting plate 905, a detection station disposed at the bottom side of the fifth cylinder lifting plate 905, and a light measuring mechanism transmission assembly 908 disposed on the light measuring mechanism supporting frame 901, a fifth distance sensor 908 is disposed on the light measuring mechanism transmission assembly, and the light measuring mechanism transmission assembly 908 includes a fifth motor 9081, a fifth motor, a fifth cylinder, a third cylinder, a fourth cylinder, a fifth cylinder, a fifth synchronizing wheel 9082 arranged at an output end of the fifth motor 9081, a fifth synchronizing belt 9083 sleeved outside the fifth synchronizing wheel 9082, a fifth belt protection cover 9084 fixedly arranged at the top of the photometry mechanism support frame 901, a fifth transmission rod 9085 arranged between the fifth belt protection covers 9084, a fifth transmission wheel 9086 fixedly arranged at an end of the fifth transmission rod 9085, and a fifth transmission belt 9087 sleeved on the fifth transmission wheel 9086, a carrier 33 is arranged between the fifth transmission belt 9087 and the fifth cylinder lifting plate 905, a fifth guide rod 906 penetrates through the fifth cylinder connecting plate 902 and is in sliding connection with the fifth cylinder connecting plate 902, the top end of the fifth guide rod 906 is fixedly connected with the fifth cylinder lifting plate 905, and a fifth distance sensor and the fifth motor 9081 are electrically connected with a fifth electric cabinet. In the design, the photometric mechanism 9 is used for testing the lighting and non-lighting of the christmas lamp, and the photometric process is specifically as follows, after the fourth transmission belt 81084 of the nailing mechanism 8 conveys the carrier 33 carrying the christmas lamp to the photometric mechanism 9, the fifth transmission belt 9087 of the photometric mechanism 9 conveys the carrier 33, the fifth distance sensor positions the carrier 33 in distance, when the carrier 33 is located under the fifth cylinder lifting plate 905, the fifth distance sensor transmits a signal to the fifth electric cabinet, the fifth electric cabinet cuts off the power of the fifth motor 9081, the fifth transmission belt 9087 stops, at this time, the fifth cylinder 903 drives the fifth cylinder lifting rod 904 to move downwards, and then drives the fifth cylinder lifting plate 905 to move downwards to a designated position, the detection station performs the lighting test detection of the christmas lamp on the fifth sensor, the fifth electric cabinet collects the detected test data, and transmits the collected test data to the seventh electric cabinet, after the photometry operation is completed, the fifth cylinder 903 drives the fifth cylinder lifting rod 904 to move upwards, so as to drive the fifth cylinder lifting plate 905 to return to the original position, then the fifth electric cabinet supplies power to the fifth motor 9081 to drive the fifth transmission belt 9087 to transmit the carrier 33, and the fifth transmission belt 9087 transmits the carrier 33 to the coding mechanism 10, so that the photometry process is completed.
Referring to fig. 12, in a preferred embodiment of the present invention, the code printing mechanism 10 includes a code printing mechanism support frame 101, a laser imprinter disposed on one side of the code printing mechanism support frame 101, a sixth electric cabinet fixedly disposed at the bottom of the code printing mechanism support frame 101, a sixth cylinder connecting plate 103 fixedly disposed at the middle of the code printing mechanism support frame 101, a sixth cylinder 104 fixedly disposed on the sixth cylinder connecting plate 103, a sixth cylinder lifting rod 105 disposed on the sixth cylinder 104, a sixth cylinder lifting plate 106 fixedly disposed at the top of the sixth cylinder lifting rod 105, a sixth guide rod 107 disposed between the sixth cylinder connecting plate 103 and the sixth cylinder lifting plate 106, and a code printing mechanism transmission assembly 108 disposed on the code printing mechanism support frame 101, wherein a sixth distance sensor is disposed on the code printing mechanism transmission assembly 108, and the code printing mechanism transmission assembly 108 includes a sixth motor 1081, a sixth motor is fixedly disposed on the code printing mechanism support frame 101, The sixth synchronous wheel 1082 is arranged at the output end of the sixth motor 1081, the sixth synchronous belt 1083 is sleeved outside the sixth synchronous wheel 1082, a sixth driving belt protection cover 1084 is fixedly arranged at the top of the support frame 101 of the coding mechanism, a sixth driving rod 1085 is arranged between the sixth driving belt protection covers 1084, a sixth driving wheel 1086 is fixedly arranged at the end of the sixth driving rod 1085, a sixth driving belt 1087 is sleeved on the sixth driving wheel 1086, a carrier 33 is arranged between the sixth driving belt 1087 and the sixth cylinder lifting plate 106, a sixth working hole 109 matched with a christmas lamp holder is arranged on the sixth cylinder lifting plate 106, the sixth guiding rod 107 penetrates through the sixth cylinder connecting plate 103 and is in sliding connection with the sixth cylinder connecting plate 103, the top end of the sixth guiding rod 107 is fixedly connected with the sixth cylinder lifting plate 106, and the sixth distance sensor and the sixth motor 1081 are electrically connected with a sixth electric control box. In the design, the code printing mechanism 10 is used for code printing operation of the christmas lamp, the code printing process is specifically performed in the following process, after the carrier 33 carrying the christmas lamp is conveyed to the code printing mechanism 10 by the fifth conveying belt 9087 of the photometric mechanism 9, the carrier 33 is conveyed by the sixth conveying belt 1087 of the code printing mechanism 10, the carrier 33 is subjected to distance positioning by the sixth distance sensor, when the carrier 33 is positioned under the sixth air cylinder lifting plate 106, the sixth distance sensor transmits a signal to the sixth electric cabinet, the sixth electric cabinet cuts off the power of the sixth motor 1081, the sixth conveying belt 1087 is stopped, at the moment, the sixth air cylinder 104 drives the sixth air cylinder lifting rod 105 to move downwards, the sixth air cylinder lifting plate 106 moves downwards to a designated position, the christmas lamp holder on the carrier 33 passes through the sixth working hole 109 of the sixth air cylinder lifting plate 106, the laser engraving machine performs code printing operation on the christmas lamp holder, and after the code printing operation is completed, sixth cylinder 104 drive sixth cylinder lifter 105 upward movement, and then drive sixth cylinder lifter plate 106 and get back to the original position, then the sixth electric cabinet supplies power to sixth motor 1081 to drive sixth drive belt 1087 and carry carrier 33, sixth drive belt 1087 carries carrier 33 to unloading mechanism 11, thereby the completion is beaten the sign indicating number process.
Referring to fig. 13-14, in a preferred embodiment of the present invention, the blanking mechanism 11 includes a blanking mechanism supporting frame 1101, a seventh electric cabinet fixedly disposed at the bottom of the blanking mechanism supporting frame 1101, a blanking tray 1103 disposed at the middle of the blanking mechanism supporting frame 1101, a seventh cylinder connecting plate 1104 disposed above the blanking tray 1103 and fixedly connected to the blanking mechanism supporting frame 1101, a seventh cylinder 1105 fixedly disposed at the middle of the seventh cylinder connecting plate 1104, a seventh cylinder lifting rod 1106 disposed on the seventh cylinder 1105, a seventh guide rod 1107 disposed at one side of the seventh cylinder 1105 and slidably connected to the seventh cylinder connecting plate 1104, a seventh cylinder lifting plate 1108 fixedly disposed at the top of the seventh guide rod 1107, a material clamping jaw 1109 fixedly disposed at the bottom side of the seventh cylinder lifting plate 1108, and a blanking mechanism transmission assembly disposed on the blanking mechanism supporting frame 1101, wherein a seventh distance sensor is disposed on the blanking mechanism transmission assembly 1110, the blanking mechanism transmission assembly 1110 comprises a seventh motor 11101 fixedly arranged on the blanking mechanism support frame 1101, a seventh synchronizing wheel arranged at the output end of the seventh motor 11101, a seventh synchronizing belt 11103 sleeved outside the seventh synchronizing wheel, a seventh transmission belt protection cover 11104 fixedly arranged on the top of the blanking mechanism support frame 1101, a seventh transmission rod 11105 arranged between the seventh transmission belt protection covers 11104, a seventh transmission wheel 11106 fixedly arranged at the end part of the seventh transmission rod 11105, and a seventh transmission belt 11107 sleeved on the seventh transmission wheel 11106, wherein a carrier 33 is arranged between the seventh transmission belt 11107 and a seventh cylinder lifting plate 1108, and the material clamping jaw 1109, a seventh distance sensor, and the seventh motor 11101 are electrically connected with a seventh electric cabinet. In the design, the blanking mechanism 11 is used for blanking the christmas lamp, the blanking process is as follows, after the sixth transmission belt 1087 of the coding mechanism 10 transmits the carrier 33 carrying the christmas lamp to the blanking mechanism 11, the seventh transmission belt 11107 of the blanking mechanism 11 transmits the carrier 33, the seventh distance sensor positions the distance of the carrier 33, when the carrier 33 is under the seventh cylinder lifting plate 1108, the seventh distance sensor transmits the signal to the seventh electric cabinet, the seventh electric cabinet cuts off the power of the seventh motor 11101, the seventh transmission belt 11107 stops, at this time, the seventh cylinder 1105 drives the seventh cylinder lifting rod 1106 to move downwards, the seventh cylinder lifting plate 1108 moves downwards, and then drives the material clamping jaw 1109 to move downwards to the designated position, after the seventh electric cabinet analyzes and processes the test data of the photometric mechanism 9, the signal is transmitted to the material clamping jaw 1109, the material clamping jaw 1109 clamps the tested good product, then, seventh cylinder 1105 drives seventh cylinder lifter plate 1108 upward movement, and then drives material clamping jaw 1109 upward movement, then the seventh electric cabinet supplies power to seventh motor 11101, in order to drive seventh drive belt 11107 transport carrier 33, seventh drive belt 11107 will bear the weight of bad christmas lamp carrier 33 and carry out the turn operation of carrier 33 to second turning mechanism 4, then seventh cylinder lifter plate 1108 downward movement, and then drive material clamping jaw 1109 that has the christmas lamp of centre gripping downward movement, then material clamping jaw 1109 loosens, the christmas lamp yields fall into blanking dish 1103, place the receipts workbin below blanking dish 1103 and can receive the material, thereby accomplish blanking operation.
Referring to fig. 2, the second turning mechanism 4 has the same working principle as the first turning mechanism 3, the second turning mechanism 4 is used for pushing the carrier 33 to the feeding belt for recycling after turning, and the turning process is as follows, in the second turning mechanism, the third pushing mechanism 41 pushes the carrier 33 to the bottom of the fourth pushing mechanism 42, and the fourth pushing mechanism 42 pushes the carrier 33 to the feeding belt of the feeding bracket 1, thereby completing the recycling operation of the carrier 33.
The utility model discloses an automatic multichannel manufacturing procedure of christmas lamp that accomplishes of mutually supporting between each mechanism only needs artifical blowing, receives the material, has not only improved production efficiency, has guaranteed the quality of product moreover, mutually independent between each mechanism to be convenient for the transformation of production line, the utility model discloses rational in infrastructure compactness, production efficiency is high, and the product quality who produces is good, the cost is reduced.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (4)

1. A trimming head mechanism of an automatic Christmas lamp production line is characterized by comprising a feeding support (1), a feeding belt arranged on the feeding support (1), a first turning mechanism (3) and a second turning mechanism (4) which are arranged at two ends of the feeding support (1), a lamp head twisting mechanism (5), a wire head shearing mechanism (6), a wire head pressing mechanism (7), a nailing mechanism (8), a photometry mechanism (9), a code printing mechanism (10) and a blanking mechanism (11) are sequentially arranged between the first turning mechanism (3) and the second turning mechanism (4), the automatic production line is formed by sequentially connecting a first turning mechanism (3), a lamp holder twisting mechanism (5), a wire cutting head mechanism (6), a wire pressing head mechanism (7), a nailing mechanism (8), a photometry mechanism (9), a coding mechanism (10), a discharging mechanism (11) and a second turning mechanism (4).
2. The wire cutting head mechanism of the automatic Christmas lamp production line of claim 1, wherein the wire cutting head mechanism (6) comprises a wire cutting head mechanism support frame (601), a second electric cabinet fixedly arranged at the bottom of the wire cutting head mechanism support frame (601), a second cylinder connecting plate (603) fixedly arranged at the middle part of the wire cutting head mechanism support frame (601), a second cylinder (604) fixedly arranged on the second cylinder connecting plate (603), a second cylinder lifting rod (605) arranged on the second cylinder (604), a second cylinder lifting plate (606) fixedly arranged at the top of the second cylinder lifting rod (605), a second guide rod (607) arranged on the second cylinder lifting plate (606), a shearing head (608) arranged between the second guide rods (607), a shearing head connecting plate (609) fixedly arranged at the top of the shearing head (608), a connecting column (610) arranged between the second cylinder lifting plate (606) and the shearing head connecting plate (609), and a connecting column (610) arranged between the second cylinder lifting plate (606) and the shearing head connecting plate (609), The thread trimming mechanism comprises a second guide rod connecting plate (611) fixedly arranged at the top end of a second guide rod (607) and a thread trimming head mechanism transmission assembly (612) arranged on a thread trimming head mechanism supporting frame (601), wherein a second distance sensor is arranged on the thread trimming head mechanism transmission assembly (612).
3. The thread trimmer head mechanism for automatic Christmas lamp production line according to claim 2, the thread trimming head mechanism transmission assembly (612) comprises a second motor (6121) fixedly arranged on the thread trimming head mechanism support frame (601), a second synchronous wheel (6122) arranged at the output end of the second motor (6121), a second synchronous belt (6123) sleeved outside the second synchronous wheel (6122), a second transmission belt protection cover (6124) fixedly arranged at the top of the thread trimming head mechanism support frame (601), a second transmission rod (6125) arranged between the second transmission belt protection covers (6124), a second transmission wheel (6126) fixedly arranged at the end part of the second transmission rod (6125), and a second transmission belt (6127) sleeved on the second transmission wheel (6126), a carrier (33) is arranged between the second transmission belt (6127) and the second cylinder lifting plate (606), and the second motor (6121) is electrically connected with the second electric cabinet.
4. The wire cutting head mechanism of the automatic production line of the Christmas lamps as claimed in claim 2, wherein the second cylinder lifting plate (606) is provided with a second working hole matched with the Christmas lamp holder, the second guide rod (607) sequentially passes through the second cylinder lifting plate (606) and the shearing head connecting plate (609), the second guide rod (607) is slidably connected with the second cylinder lifting plate (606) and the shearing head connecting plate (609), one end of the connecting column (610) is fixedly connected with the second cylinder lifting plate (606), the other end of the connecting column (610) is fixedly connected with the shearing head connecting plate (609), and the second distance sensor is electrically connected with the second electric cabinet.
CN201921809039.2U 2019-10-25 2019-10-25 Wire cutting head mechanism of automatic Christmas lamp production line Active CN210756222U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921809039.2U CN210756222U (en) 2019-10-25 2019-10-25 Wire cutting head mechanism of automatic Christmas lamp production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921809039.2U CN210756222U (en) 2019-10-25 2019-10-25 Wire cutting head mechanism of automatic Christmas lamp production line

Publications (1)

Publication Number Publication Date
CN210756222U true CN210756222U (en) 2020-06-16

Family

ID=71047459

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921809039.2U Active CN210756222U (en) 2019-10-25 2019-10-25 Wire cutting head mechanism of automatic Christmas lamp production line

Country Status (1)

Country Link
CN (1) CN210756222U (en)

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