CN210754892U - Reinforcing cage processing equipment - Google Patents

Reinforcing cage processing equipment Download PDF

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Publication number
CN210754892U
CN210754892U CN201921828825.7U CN201921828825U CN210754892U CN 210754892 U CN210754892 U CN 210754892U CN 201921828825 U CN201921828825 U CN 201921828825U CN 210754892 U CN210754892 U CN 210754892U
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CN
China
Prior art keywords
reinforcement cage
straightening
connecting shaft
base
connecting rod
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201921828825.7U
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Chinese (zh)
Inventor
牛敬森
李洋
王端
张成贵
王千里
杨楚桥
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China Construction Seventh Engineering Bureau Installation Engineering Co Ltd
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China Construction Seventh Engineering Bureau Installation Engineering Co Ltd
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Priority to CN201921828825.7U priority Critical patent/CN210754892U/en
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Publication of CN210754892U publication Critical patent/CN210754892U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides a reinforcement cage processing device, which relates to the processing field of reinforcement cages, and comprises a base and a straightening winding assembly, wherein a motion state with a relatively uniform speed is kept between the base and the straightening winding assembly, a power carrier roller is parallelly arranged on the base, a support assembly for further supporting a reinforcement cage framework is arranged on the base, the support assembly comprises a support rod, a connecting shaft and a guiding support frame body, the support rod is arranged at two sides of the base and is vertical to the base, the support rod is connected through the connecting shaft, the support frame body comprises at least three connecting rods, a positioning plate is fixed at the end part of each connecting rod, a sleeve is sleeved outside the connecting shaft and forms a structure capable of rotating around the connecting shaft, the straightening winding assembly comprises a wire piece, a shell and two groups of straightening turntables, the hoop reinforcement support is used for fixing and supporting the reinforcement cage framework in the hooping process of the reinforcement cage framework.

Description

Reinforcing cage processing equipment
Technical Field
The utility model relates to a steel reinforcement cage processing equipment.
Background
The existing small-sized reinforcement cage is manufactured through a reinforcement cage seam welder, a welder places the reinforcement cage seam welder after welding the reinforcement cage framework on a welding table, the seam welder drives the reinforcement cage framework to roll through power carrier rollers on two sides, and a stirrup is wound on the reinforcement cage framework through a straightener.
The framework of the small reinforcement cage is relatively light, when the reinforcement cage is hooped by a seam welder, the framework of the reinforcement cage jumps relative to a power carrier roller when rolling along with the power carrier roller, so that the direct position of the framework of the reinforcement cage and the seam welder cannot be determined, the framework of the reinforcement cage has the problem of uneven hooping, and the processing quality of the reinforcement cage is influenced;
simultaneously, the steel reinforcement cage skeleton is under the effect of its own gravity at the stirrup in-process, deformation can take place for the steel reinforcement cage that is close to intermediate position department, and, the compactness of stirrup in-process for guaranteeing stirrup and steel reinforcement cage skeleton laminating, the excessive phenomenon of stirrup can appear sometimes, the steel reinforcement cage skeleton causes its diameter and original definite diameter to appear the deviation under the take-up of stirrup, the length that needs to use the steel reinforcement cage sometimes in the work progress is longer, the general length of steel reinforcement cage who uses the steel reinforcement processing of job site is 9 meters, need be in the same place a plurality of steel reinforcement cage overlap joints in the in-service use process, steel reinforcement cage processing is accomplished and is leaded to the diameter to appear the normal overlap joint that the deviation can influence between the steel reinforcement cage, it is relatively poor to lead to the stability and the weighing capacity of its junction.
SUMMERY OF THE UTILITY MODEL
The utility model provides a steel reinforcement cage processing equipment for stirrup in-process at steel reinforcement cage skeleton is fixed and is supported the steel reinforcement cage skeleton, prevents that it from appearing the relative processing equipment problem that takes place to break away from of relative processing equipment roll in-process, prevents simultaneously that the steel reinforcement cage skeleton from appearing influencing the lapped condition of steel reinforcement cage because of the more predetermined diameter deviation of actual diameter that the stirrup excessively leads to in the stirrup in-process.
The technical scheme of the utility model is realized like this: the reinforcing cage processing equipment comprises a base for bearing a reinforcing cage framework and a straightening winding assembly for winding the reinforcing cage framework, wherein a relatively uniform motion state is kept between the base and the straightening winding assembly, two power carrier rollers are parallelly arranged on the base and connected with a power source, a support assembly for further supporting the reinforcing cage framework is arranged on the base and comprises support rods, a connecting shaft and a guide support frame body, the two support rods are arranged on two sides of the base and are vertical to the base, the two support rods are connected through the connecting shaft, the support frame body comprises a sleeve and at least three connecting rods, the sleeve is arranged at the central position of the support frame body and matched with the connecting shaft, the at least three connecting rods are uniformly and circumferentially arranged on the outer wall of the sleeve, and arc-shaped positioning plates are fixed at the end parts of the connecting rods, which are in contact with the reinforcing cage framework, the sleeve is sleeved outside the connecting shaft and forms a structure capable of rotating around the connecting shaft;
the straightening winding assembly comprises a wire guide part, a shell and two groups of straightening turntables, wherein the wire guide part is used for straightening stirrups, a wire inlet and a wire outlet are formed in the shell, two groups of mounting plates for mounting the straightening turntables are arranged in the shell, the circle centers of the straightening turntables are respectively located on two parallel lines, and the stirrups are arranged in the shell and pass between the two groups of straightening turntables and are in contact with the side walls of the straightening turntables.
The technical effect of the scheme is as follows: when the reinforcement cage framework is used for hooping, the welded reinforcement cage framework is placed on two power carrier rollers of a base, then a connecting shaft and a support frame body are sleeved in the reinforcement cage framework, the end part of the connecting shaft is connected with two support rods, the length of the connecting rod is directly adjusted according to the presetting of the reinforcement cage framework, a positioning plate at the free end of the connecting rod is attached to the inner wall of the reinforcement cage framework, the reinforcement cage is supported inside the reinforcement cage framework, the connecting rod can rotate around the connecting shaft through a sleeve, the power carrier rollers of the reinforcement cage framework in the hooping process drive the reinforcement cage framework to roll, the support frame body rolls along with the reinforcement cage framework in the reinforcement cage framework, the support frame body and the reinforcement cage framework keep a relatively fixed position relation, the support frame body can support frame bodies with different diameters in a certain range, and the reinforcement cage framework is prevented from being separated from the power carrier rollers in the hooping process, the phenomenon that the actually processed diameter of the reinforcement cage deviates from the preset diameter due to excessive stirrup in the process of hooping the framework of the reinforcement cage to influence the later-stage lap joint with other reinforcement cages is also prevented;
the straightener is used for straightening coiled stirrups when the stirrups are wound in front of a reinforcement cage framework, the stirrups enter the shell from the wire inlet and pass through the two groups of straightening turntables in the shell to be finally led out from the wire outlet, and the straightener further ensures the straightening effect of the stirrups.
On the basis of the scheme, the improved structure is that each connecting rod comprises a round rod-shaped first connecting rod and a cylindrical second connecting rod, the second connecting rod is sleeved outside the first connecting rod, a threaded connection structure is arranged between the inner wall of the second connecting rod and the outer wall of the first connecting rod, and a spring is arranged between the end parts of the first connecting rod and the second connecting rod.
The technical effect of the scheme is as follows: the screw thread that head rod and second connecting rod set up through its junction can be adjusted the whole length of connecting rod, and the setting of spring prevents that head rod and second connecting rod from taking place relative slip under other exogenic actions except that artificial, makes the whole length of connecting rod appear supporting not hard up the circumstances that leads to the holding power not enough when supporting steel reinforcement cage support.
On the basis of the technical scheme, the structure is further improved as follows, a plurality of connecting grooves matched with the sleeves are uniformly formed in the connecting shaft, the diameters of the connecting grooves are smaller than those of the connecting shaft, the supporting frame body is installed on the connecting shaft through the connecting grooves, an installation groove is formed in the sleeve along the circumferential direction of the sleeve, a plurality of balls are embedded in the installation groove, and the ball parts extend out of the installation groove and contact with the side walls of the connecting grooves.
The technical effect of the scheme is as follows: the sleeve passes through the lateral wall contact of ball and spread groove, and the friction mode that produces when supporting the support body and taking place to rotate through the relative connecting axle of sleeve is rolling friction, has reduced the frictional force that produces when supporting the support body and rotating along with the relative connecting axle of steel reinforcement cage skeleton, prevents to support the support body and produces the retardation to the rotation of steel reinforcement cage, further increases the homogeneity of stirrup.
On the basis of the scheme, the side part of the positioning plate forms an inclination angle towards the direction of the connecting shaft.
The technical effect of the scheme is as follows: when the support frame body supports the steel reinforcement cage framework, the edge part of the positioning plate is prevented from being hooked with the steel reinforcement cage framework, and meanwhile, the manufactured steel reinforcement cage is convenient to detach from the support frame body.
On the basis of the scheme, the two power carrier rollers are connected through a transmission belt.
The technical effect of the scheme is as follows: through setting up conveyer, can increase the cylinder for the steel reinforcement cage skeleton when rotating and the steel reinforcement cage skeleton frictional force within a definite time, further prevent the steel reinforcement cage skeleton along with the slippage phenomenon that the cylinder pivoted in-process appears, increase the steel reinforcement cage and wind the stability of muscle, further promote the quality of steel reinforcement cage processing.
On the basis of the scheme, the structure is further improved in that the adjusting turntables are installed on the installation plate through fixed shafts, and the structure that the adjusting turntables rotate on the installation plate around the connecting shaft is formed.
The technical effect of the scheme is as follows: in the stirrup process of the reinforcement cage, each adjusting turntable rotates to straighten the stirrups and guide the straightened stirrups out from the wire outlet.
On the basis of the scheme, the power carrier roller is further improved in the following mode, a plurality of channel steel supports are uniformly arranged between the two power carrier rollers, and the end faces, used for being in contact with the reinforcement cage framework, of the channel steel supports are of arc-surface structures.
The technical effect of the scheme is as follows: can increase the bearing capacity to the steel reinforcement cage skeleton through a plurality of channel-section steel supports, increase the stability that supports the steel reinforcement cage skeleton by the outside of steel reinforcement cage.
On the basis of the scheme, the middle position of the upper end part of the supporting rod is downwards sunken to form a groove body, a clamping block matched with the groove body extends in the end part delay axis direction of the connecting shaft, and the clamping block is provided with a detachable connecting structure between the clamping block and the groove body through a bolt.
The technical effect of the scheme is as follows: after the steel reinforcement cage is manufactured, the connecting shaft and the supporting rod are disassembled, and the connecting shaft and the supporting frame body on the connecting shaft can be conveniently taken out from the steel reinforcement cage framework.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a top view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is a front view of the present invention;
FIG. 4 is a schematic view of the connection structure between the support assembly and the framework of the steel bar cage of the present invention;
fig. 5 is a schematic view of a connection structure between the sleeve and the connection shaft of the present invention;
fig. 6 is a schematic view of the connection structure between the middle housing and the alignment turntable of the present invention;
fig. 7 is a schematic view of the connection structure of the wire guide of the present invention;
wherein: 1-base, 11-power carrier roller, 12-power source, 13-driving belt, 14-channel steel bracket, 21-supporting rod, 22-connecting shaft, 23-supporting component, 231-connecting rod, 232-positioning plate, a 1-first connecting rod, a 2-second connecting rod, a 3-spring, 233-sleeve, 3-connecting groove, 31-mounting groove, 32-ball, 4-straightening winding component, 41-shell, 42-wire inlet, 43-wire outlet, 44-mounting plate, 45-straightening turntable, 46-wire guide, b-stirrup and c-steel reinforcement cage skeleton.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model relates to a concrete embodiment of steel reinforcement cage processing equipment, as shown in figures 1-7:
the steel reinforcement cage processing equipment comprises a base 1 for bearing a steel reinforcement cage framework c and a straightening winding assembly 4 for winding the steel reinforcement cage framework c, a relative uniform motion state is kept between the base 1 and the straightening winding assembly 4, a guide rail is installed at a construction position, rollers matched with the guide rail are arranged at the lower end of the base 1, the straightening winding assembly 4 is fixed on the ground, the base 1 moves forwards on the guide rail at a uniform speed relative to the straightening winding assembly 4 under the pushing of the power assembly, or the straightening winding assembly 4 moves forwards on the guide rail at a uniform speed relative to the base 1, two power carrier rollers 11 are arranged on the base 1 in parallel, the power carrier rollers 11 are of a cylindrical structure, the two power carrier rollers 11 are connected with a power source 12, the power source 12 can be a motor, the motor is connected with the power carrier rollers 11 through a rotating shaft, and the motor drives the power carrier rollers 11 to, and a supporting component 23 for further supporting the reinforcement cage framework c is arranged on the base 1.
The supporting assembly 23 comprises supporting rods 21, connecting shafts 22 and a guiding supporting frame body, wherein the number of the supporting rods 21 is two, the supporting rods 21 can be in a rectangular rod-shaped structure, a connecting plate perpendicular to the two power carrier rollers 11 is fixed at the lower end of the base 1, the lower end of the supporting rod 21 is fixed on the connecting plate through bolts, a rectangular groove body is formed in the middle position of the upper end of the supporting rod 21, the connecting shaft 22 is in a circular rod-shaped structure, clamping blocks matched with the groove body are fixed at two end parts of the connecting shaft 22, the connecting shaft 22 is clamped in the groove body of the supporting rod 21 through the clamping blocks at the two end parts of the connecting shaft 22, and;
the support frame body comprises a sleeve 233 and at least three connecting rods 231, wherein the sleeve 233 is arranged at the center of the support frame body and matched with the connecting shaft 22, the at least three connecting rods 231 are uniformly and circumferentially arranged on the outer wall of the sleeve 233, each connecting rod 231 comprises a first connecting rod a1 in a circular rod shape and a second connecting rod a2 in a cylindrical structure, the second connecting rod a2 is sleeved outside the first connecting rod a1, a threaded connection structure is arranged between the inner wall of the second connecting rod a2 and the outer wall of the first connecting rod a1, a spring a3 is arranged between the end parts of the first connecting rod a1 and the second connecting rod a2, an arc-shaped positioning plate 232 is fixed at the end part, contacted with the reinforcement cage framework c, of each connecting rod 231, the sleeve 233 is sleeved outside the connecting shaft 22 to form a structure capable of rotating around the connecting shaft 22, a plurality of connecting grooves 3 matched with the sleeve 233 are uniformly arranged on the connecting shaft 22, the, the inside of the sleeve 233 is opened with an installation groove 31 along the circumference thereof, a plurality of balls 32 are embedded in the installation groove 31, and each ball 32 partially extends out of the installation groove 31 to contact with the side wall of the connection groove 3.
Wherein, can further print the scale on the outer wall of head rod a1, the staff of being convenient for transfers connecting rod 231 to appointed length according to prefabricated steel reinforcement cage diameter, can further make things convenient for workman's operation.
The straightening winding assembly 4 comprises a wire guide 46, a shell 41 and straightening turntables 45, wherein the straightening turntables 45 are provided with two groups, the number of the two groups of straightening turntables 45 is the same, the number of each group of straightening turntables 45 is not less than three, the straightening turntables 45 are in an annular structure, the outer side walls of the straightening turntables 45 form arc-shaped depressions towards the axis direction of the straightening turntables, connecting lines of the axes of the straightening turntables 45 in the two groups of straightening turntables 45 are positioned on two parallel lines, the distance between the two parallel lines is the same as the diameter of a stirrup b, and the stirrup b passes between the two groups of straightening turntables 45 and is contacted with the side walls of the straightening turntables 45;
a mounting plate 44 is arranged in the housing 41, the mounting plate 44 can be a rectangular plate-shaped structure, the mounting plate 44 can be fixed in the housing 41 by using screws, each straightening turntable 45 is mounted on the mounting plate 44 through a fixed shaft, and the straightening turntable 45 is sleeved on the fixed shaft and can rotate around the fixed shaft;
the intermediate position department of casing 41 is the tubular structure, and the both ends of casing 41 are the toper structure, and the one end of casing 41 is equipped with inlet 42 other end and is equipped with outlet 43, and inlet 42 is circular tubular structure, and outlet 43 is the toper tubular structure, has further guaranteed the straightening effect of straightener to the winding wire, and then has strengthened steel reinforcement cage's manufacturing quality.
Wire member 46 is tubular structure, and wire member 46 is close to the tip of straightener and is the toper structure, and the stirrup b that coils is through the straightener that stretches into of wire member 46, and wire member 46 is used for leading stirrup b before stirrup b straightens, has further made things convenient for going on of stirrup straightening work.
The channel steel support 14 has a plurality ofly, and the distance between each channel steel support 14 is the same, and the upper end of each channel steel support 14 and the contact of steel reinforcement cage skeleton c is the cambered surface structure, increases the stability to bearing of steel reinforcement cage skeleton c.
The specific implementation manner of the utility model is as follows:
after welding the reinforcement cage framework c on the welding table, a welder places the reinforcement cage framework c on the base 1, adjusts the length of the connecting rod 231 according to the preset diameter of the reinforcement cage framework c, enables the positioning plate 232 fixed at the end of the connecting rod 231 to be attached to the inner wall of the reinforcement cage framework c to support the reinforcement cage framework c inside the reinforcement cage framework c, extends the connecting shaft 22 and the supporting assembly 23 into the reinforcement cage framework c, connects the two ends of the connecting shaft 22 with the supporting rod 21 through bolts, the power carrier roller 11 is driven by the motor to rotate, further drives the reinforcement cage framework c to rotate relative to the axis of the reinforcement cage framework c through the conveying belt, simultaneously sequentially passes the coiled stirrup b through the wire guide 46 and the straightening winding assembly 4 to be straightened, the straightened stirrup b is wound on the reinforcement cage framework c through one end of the reinforcement cage, the reinforcement cage framework c moves forward relative to the straightening winding assembly 4 along the guide rail at a constant speed on the base 1, stirrup b evenly winds on steel reinforcement cage skeleton c, steel reinforcement cage skeleton c is after the stirrup operation is accomplished, pull down connecting axle 22 on by bracing piece 21, and take out connecting axle 22 and supporting component 23 in with steel reinforcement cage skeleton c, accomplish the stirrup operation to steel reinforcement cage skeleton c, avoided stirrup in-process steel reinforcement cage skeleton c easily relative base 1 appear beating lead to the stirrup effect poor prevent the excessive condition of stirrup in-process simultaneously to appear, make the diameter of the steel reinforcement cage that processing was accomplished keep unanimous with predetermined diameter, prevent the problem that the overlap joint that leads to because of the diameter error from comparatively weak because of connecting the unstable support dynamics that leads to when carrying out the overlap joint to steel reinforcement cage.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. Reinforcing cage processing equipment comprises a base for bearing a reinforcing cage framework and a straightening winding assembly for winding the reinforcing cage framework, wherein a relatively uniform motion state is kept between the base and the straightening winding assembly, two power carrier rollers are arranged on the base in parallel and are connected with a power source, the reinforcing cage processing equipment is characterized in that a supporting assembly for further supporting the reinforcing cage framework is arranged on the base and comprises a supporting rod, a connecting shaft and a guiding supporting frame body, the number of the supporting rod is two, the two supporting rods are arranged on two sides of the base and are vertical to the base, the two supporting rods are connected through the connecting shaft, the supporting frame body comprises a sleeve and at least three connecting rods, the central position of the sleeve is matched with the connecting shaft, the three connecting rods are uniformly and circumferentially arranged on the outer wall of the sleeve, an arc-shaped positioning plate is fixed at the end part of each connecting rod, which is in contact with the reinforcement cage framework, and the sleeve is sleeved outside the connecting shaft and forms a structure capable of rotating around the connecting shaft;
the straightening winding assembly comprises a wire guide part, a shell and two groups of straightening turntables, wherein the wire guide part is used for straightening stirrups, a wire inlet and a wire outlet are formed in the shell, two groups of mounting plates for mounting the straightening turntables are arranged in the shell, the circle centers of the straightening turntables are respectively located on two parallel lines, and the stirrups are arranged in the shell and pass between the two groups of straightening turntables and are in contact with the side walls of the straightening turntables.
2. The reinforcement cage processing equipment of claim 1, wherein each connecting rod comprises a first connecting rod in a circular rod shape and a second connecting rod in a cylindrical structure, the second connecting rod is sleeved outside the first connecting rod, a threaded connection structure is arranged between the inner wall of the second connecting rod and the outer wall of the first connecting rod, and a spring is arranged between the ends of the first connecting rod and the second connecting rod.
3. The reinforcement cage processing equipment according to claim 1, wherein a plurality of connecting grooves are uniformly formed in the connecting shaft, the connecting grooves are matched with the sleeve, the diameter of each connecting groove is smaller than that of the connecting shaft, the support frame body is mounted on the connecting shaft through the connecting grooves, a mounting groove is formed in the sleeve along the circumferential direction of the sleeve, a plurality of balls are embedded in the mounting groove, and each ball part extends out of the mounting groove to be in contact with the side wall of each connecting groove.
4. The reinforcement cage processing apparatus of claim 1, wherein the side of the positioning plate is inclined toward the direction of the connecting shaft.
5. The reinforcement cage processing equipment of claim 1, wherein the two power rollers are connected through a transmission belt.
6. The reinforcement cage processing apparatus of claim 1, wherein each of the adjustment dials is mounted on the mounting plate by a fixed shaft, forming a structure in which each of the adjustment dials rotates on the mounting plate about a connection axis.
7. The reinforcement cage processing equipment of claim 1, wherein a plurality of channel steel supports are uniformly arranged between two power rollers, and the end surface of each channel steel support, which is used for being in contact with a reinforcement cage framework, is of an arc-shaped structure.
8. The reinforcement cage processing equipment of claim 1, wherein the middle position of the upper end of the support rod is recessed downwards to form a groove body, a fixture block matched with the groove body extends in the end delay axis direction of the connecting shaft, and a detachable connecting structure is arranged between the fixture block and the groove body through a bolt.
CN201921828825.7U 2019-10-29 2019-10-29 Reinforcing cage processing equipment Expired - Fee Related CN210754892U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921828825.7U CN210754892U (en) 2019-10-29 2019-10-29 Reinforcing cage processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921828825.7U CN210754892U (en) 2019-10-29 2019-10-29 Reinforcing cage processing equipment

Publications (1)

Publication Number Publication Date
CN210754892U true CN210754892U (en) 2020-06-16

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Application Number Title Priority Date Filing Date
CN201921828825.7U Expired - Fee Related CN210754892U (en) 2019-10-29 2019-10-29 Reinforcing cage processing equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110605349A (en) * 2019-10-29 2019-12-24 中建七局安装工程有限公司 Steel reinforcement cage processing equipment
CN110695266A (en) * 2019-11-05 2020-01-17 中国建筑第七工程局有限公司 Cage rolling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110605349A (en) * 2019-10-29 2019-12-24 中建七局安装工程有限公司 Steel reinforcement cage processing equipment
CN110695266A (en) * 2019-11-05 2020-01-17 中国建筑第七工程局有限公司 Cage rolling machine

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Granted publication date: 20200616