CN210741752U - Functional test sample bottle of leak detection machine - Google Patents
Functional test sample bottle of leak detection machine Download PDFInfo
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- CN210741752U CN210741752U CN201922208655.9U CN201922208655U CN210741752U CN 210741752 U CN210741752 U CN 210741752U CN 201922208655 U CN201922208655 U CN 201922208655U CN 210741752 U CN210741752 U CN 210741752U
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- leak detector
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Abstract
The utility model discloses a leak hunting machine function test sample bottle, bottle and cladding including conducting material constitution are in the insulating layer on bottle surface. The manufacturing method of the qualified bottle simulation sample bottle comprises the following steps: a. processing the conductive material into a bottle body; b. plating an insulating layer on the surface of the bottle body; the manufacturing method of the unqualified bottle simulation sample bottle further comprises the following steps: c. a first conductive portion and a second conductive portion are inserted in the insulating layer. The functional detection method of the leak detector comprises the following steps: feeding a sample bottle; starting detection by a leak detector; if the leak detector can correctly distinguish the qualified bottle simulation sample bottles and the unqualified bottle simulation sample bottles of all stations, the detection function of the leak detector is normal, and if a certain station cannot correctly distinguish the qualified bottle simulation sample bottles and the unqualified bottle simulation sample bottles, the detection function of the station corresponding to the leak detector is in problem.
Description
Technical Field
The utility model relates to a leak hunting machine especially relates to a leak hunting machine function test sample bottle.
Background
The test sample bottle of the leak detector function is mainly used for testing whether the detection function of the leak detector is normal, whether each station can normally distinguish good bottles and reject the bottles, and whether the performance of the equipment is stable after the equipment runs for a period of time.
The prior application CN 110186620a of the applicant discloses a sample bottle for testing the function of a leak detector and a method for testing the function of a leak detector, wherein the sample bottle comprises a bottle body and a resistance part, the bottle body is provided with a first detection point and a second detection point which are insulated and isolated, the resistance part is fixed in the bottle body, and two ends of the resistance part are respectively electrically connected with the first detection point and the second detection point. The sample bottle is complex in structure and manufacturing method, and the manufacturing difficulty of the sample bottle with small overall dimension is very high. In addition, in order to eliminate empty bottles, part of manufacturers set a lower limit value for the detection current, which can cause unqualified sample bottles of the sample bottles to be correctly detected as unqualified bottles at the corresponding stations, but the detection current is smaller than the lower limit value of the detection current at other stations, namely, the sample bottles are detected as empty bottles; the qualified sample bottles of the sample bottles can be correctly detected as qualified bottles at corresponding stations, but the phenomenon that the detection current is smaller than the lower limit value of the detection current can occur at other stations, namely the qualified sample bottles are detected as empty bottles.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome prior art not enough, provide a simple structure, can recycle, can not block up, can avoid because the setting of measuring current lower limit and the leak hunting machine function test sample bottle of unable test.
The utility model discloses further provide a manufacturing method of above-mentioned test sample bottle.
The utility model discloses further provide an utilize above-mentioned test sample bottle to carry out the leak hunting machine function test method who tests.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a functional test sample bottle for a leak detector comprises a bottle body made of a conductive material and an insulating layer coated on the surface of the bottle body.
As a further improvement of the above technical solution:
the insulating layer is a plating layer.
The utility model provides a leak hunting machine function test sample bottle, includes the bottle that conducting material constitutes, the insulating layer of cladding in the bottle surface and wear to locate first conductive part and the second conductive part of insulating layer, first conductive part and second conductive part all with the bottle contact.
As a further improvement of the above technical solution:
the first conductive part and the second conductive part are fixed in the insulating layer through glue.
The first conductive part and the second conductive part are both conductive metal pins.
The first conductive part and the second conductive part are positioned on the same intersection line of the plane passing through the axis of the bottle body and the insulating layer.
The insulating layer is a plating layer.
A manufacturing method of the functional test sample bottle of the leak detector comprises the following steps:
a. the conductive material is processed into a bottle body,
b. plating an insulating layer on the surface of the bottle body;
the manufacturing method of the unqualified bottle simulation sample bottle comprises the following steps:
a. the conductive material is processed into a bottle body,
b. the surface of the bottle body is plated with an insulating layer,
c. a first conductive portion and a second conductive portion are inserted in the insulating layer.
As a further improvement of the above technical solution:
the manufacturing method of the unqualified bottle simulation sample bottle comprises the following steps:
and d, fixing the first conductive part and the second conductive part in the insulating layer by using glue.
A leak detection machine function detection method for detecting a sample bottle by utilizing the leak detection machine function is characterized in that the leak detection machine is provided with a bottle head detection station, a bottle neck detection station, a bottle body detection station and a bottle bottom detection station, and the leak detection machine function detection method comprises the following steps:
s1, placing qualified bottle simulation sample bottles and unqualified bottle simulation sample bottles at different stations on a feeding device of the leak detector;
s2, starting the leak detector to detect;
s3, if the leak detector can correctly distinguish the qualified bottle simulation sample bottles and the unqualified bottle simulation sample bottles of all stations, the operation of the detection function of the leak detector is normal, and if a certain station can not correctly distinguish the qualified bottle simulation sample bottles and the unqualified bottle simulation sample bottles, the problem of the detection function of the corresponding stations of the leak detector is indicated.
Compared with the prior art, the utility model has the advantages of: the utility model discloses a leak hunting machine function test sample bottle, including bottle and the cladding insulating layer on bottle surface that conducting material constitutes, the structure is very simple, easily preparation, can recycle, does not have the jam, because leak hunting machine function test sample bottle adopts the bottle that conducting material constitutes, can form less electric capacity, and the capacitive reactance is bigger, can form the electric current that can be higher than empty bottle (empty bottle electric current is close to zero) during the detection, can avoid because the setting of detection current lower limit and unable test.
The utility model discloses a manufacturing method of leak hunting machine function test sample bottle, the step is simple, easily operation, and does not receive the restriction of sample bottle overall dimension.
The utility model discloses a leak hunting machine function detection method detects through the current value size to different appearance bottles and verifies whether the detection function of each detection station of leak hunting machine is normal, easy operation, convenience, and the detection reliability is high.
Drawings
FIG. 1 is a schematic diagram of the detection principle of a qualified bottle and a unqualified bottle.
FIG. 2 is a diagram showing the results of detection of different vials.
Fig. 3 is a schematic structural diagram of a middle qualified bottle simulation sample bottle of the present invention.
Fig. 4 is a schematic diagram of the structure of a defective bottle simulation sample bottle at different stations.
The reference numerals in the figures denote: 1. simulating a qualified bottle; 2. simulating a sample bottle by using an unqualified bottle; 3. a bottle body; 4. an insulating layer; 51. a first conductive portion; 52. a second conductive portion.
Detailed Description
The invention is described in further detail below with reference to the drawings and specific examples.
Example one
Fig. 3 shows an embodiment of the leak detector function test sample bottle of the present invention, the leak detector function test sample bottle of this embodiment is a qualified bottle simulation sample bottle 1, the qualified bottle simulation sample bottle 1 includes a bottle body 3 made of conductive material and an insulating layer 4 coated on the surface of the bottle body 3; this sample bottle group is surveyed to leak hunting function, the structure is very simple, easily preparation, can recycle, does not have the jam, because bottle 1 that the sample bottle is surveyed to leak hunting function of this embodiment adopts conducting material to constitute can form less electric capacity, and the capacitive reactance is great, can form the electric current that can be higher than empty bottle (empty bottle electric current is close to zero) during the detection, can avoid because the setting of measuring current lower limit and unable test.
In the present embodiment, the insulating layer 4 is preferably a plated layer.
Example two
Fig. 4 shows another embodiment of the test sample bottle of the leak detector function of the present invention, the test sample bottle of the leak detector function of the present embodiment is a nonconforming bottle simulation sample bottle 1, the nonconforming bottle simulation sample bottle 2 includes a bottle body 3 made of a conductive material, an insulating layer 4 covering the surface of the bottle body 3, and a first conductive part 51 and a second conductive part 52 penetrating the insulating layer 4, and the first conductive part 51 and the second conductive part 52 are both in contact with the bottle body 3.
As a preferable configuration, in the present embodiment, the first conductive portion 51 and the second conductive portion 52 are fixed to the insulating layer 4 by glue, and the structure is simple, and the first conductive portion 51 and the second conductive portion 52 can be fixed to the insulating layer 4 more reliably.
As a preferable technical solution, in the present embodiment, the first conductive portion 51 and the second conductive portion 52 are both conductive metal pins, and are easily inserted into the insulating layer 4 while achieving conductivity.
In the present embodiment, the first conductive portion 51 and the second conductive portion 52 are preferably located on the same intersection line between the plane passing through the axis of the bottle 3 and the insulating layer 4. Any two intersecting lines of the plane passing through the axis of the bottle body 3 and the insulating layer 4 are symmetrical about the axis of the bottle body 3, and the first conducting part 51 and the second conducting part 52 are positioned on the same intersecting line of the plane passing through the axis of the bottle body 3 and the insulating layer 4, so that a high-voltage electrode on the leak detector can be accurately communicated with the first conducting part 51 and the second conducting part 52.
In the present embodiment, the insulating layer 4 is preferably a plated layer.
In the method for manufacturing the test sample bottle with the leak detector function of the embodiment, the method for manufacturing the simulation sample bottle 1 of the qualified bottle comprises the following steps:
a. the conductive material is processed into a bottle body 3,
b. plating an insulating layer 4 on the surface of the bottle body 3;
the manufacturing method of the unqualified bottle simulation sample bottle 2 comprises the following steps:
a. the conductive material is processed into a bottle body 3,
b. the surface of the bottle body 3 is plated with an insulating layer 4,
c. the insulating layer 4 has a first conductive portion 51 and a second conductive portion 52 interposed therebetween. The conductive material can be various conductive metals, so that the machining is convenient, and the turning is preferred as the specific machining mode.
The manufacturing method of the functional test sample bottle of the leak detector has the advantages of simple steps, easiness in operation and no limitation of the overall dimension of the sample bottle.
Further, in this embodiment, the manufacturing method of the defective bottle simulation specimen bottle 2 includes: further comprising step d of fixing the first conductive portion 51 and the second conductive portion 52 in the insulating layer 4 with glue, whereby the first conductive portion 51 and the second conductive portion 52 can be more reliably fixed in the insulating layer 4.
In the method for detecting the function of the leak detector for detecting the sample bottle by using the function of the leak detector, the leak detector is provided with a bottle head detection station, a bottle neck detection station, a bottle body detection station and a bottle bottom detection station, and the method for detecting the function of the leak detector comprises the following steps:
s1, placing qualified bottle simulation sample bottles 1 and unqualified bottle simulation sample bottles 2 at different stations on a feeding device of the leak detector;
s2, starting the leak detector to detect;
s3, if the leak detector can correctly distinguish the qualified bottle simulation sample bottles 1 and the unqualified bottle simulation sample bottles 2 of all stations, the operation of the detection function of the leak detector is normal, and if a certain station cannot correctly distinguish the qualified bottle simulation sample bottles 1 and the unqualified bottle simulation sample bottles 2, the detection function of the corresponding stations of the leak detector is in problem.
According to the method for detecting the functions of the leak detector, whether the detection functions of all detection stations of the leak detector are normal or not is verified by detecting the current values of different sample bottles, the method is simple and convenient to operate, and the detection reliability is high.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The technical solution of the present invention can be used by anyone skilled in the art to make many possible variations and modifications, or to modify equivalent embodiments, without departing from the scope of the technical solution of the present invention, using the technical content disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.
Claims (7)
1. The utility model provides a leak hunting machine function test specimen bottle which characterized in that: comprises a bottle body (3) made of conductive material and an insulating layer (4) coated on the surface of the bottle body (3).
2. The leak detector functional test specimen vial of claim 1, wherein: the insulating layer (4) is a plating layer.
3. The utility model provides a leak hunting machine function test specimen bottle which characterized in that: the bottle comprises a bottle body (3) made of a conductive material, an insulating layer (4) covering the surface of the bottle body (3), and a first conductive part (51) and a second conductive part (52) which penetrate through the insulating layer (4), wherein the first conductive part (51) and the second conductive part (52) are both in contact with the bottle body (3).
4. The leak detector functional test specimen vial of claim 3, wherein: the first conductive part (51) and the second conductive part (52) are fixed in the insulating layer (4) by glue.
5. The leak detector functional test specimen vial of claim 3 or 4, wherein: the first conductive part (51) and the second conductive part (52) are both conductive metal pins.
6. The leak detector functional test specimen vial of claim 3 or 4, wherein: the first conductive part (51) and the second conductive part (52) are positioned on the same intersection line of the plane passing through the axis of the bottle body (3) and the insulating layer (4).
7. The leak detector functional test specimen vial of claim 3 or 4, wherein: the insulating layer (4) is a plating layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922208655.9U CN210741752U (en) | 2019-12-10 | 2019-12-10 | Functional test sample bottle of leak detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922208655.9U CN210741752U (en) | 2019-12-10 | 2019-12-10 | Functional test sample bottle of leak detection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210741752U true CN210741752U (en) | 2020-06-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922208655.9U Active CN210741752U (en) | 2019-12-10 | 2019-12-10 | Functional test sample bottle of leak detection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210741752U (en) |
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2019
- 2019-12-10 CN CN201922208655.9U patent/CN210741752U/en active Active
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