CN210732827U - Intelligent stirring tank for stirring station - Google Patents
Intelligent stirring tank for stirring station Download PDFInfo
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- CN210732827U CN210732827U CN201921369941.7U CN201921369941U CN210732827U CN 210732827 U CN210732827 U CN 210732827U CN 201921369941 U CN201921369941 U CN 201921369941U CN 210732827 U CN210732827 U CN 210732827U
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Abstract
The utility model relates to an intelligent agitator tank is used at stirring station, it includes a jar body, sets up at the feeding funnel of jar body top and rotates the support frame of being connected with the feeding funnel, still includes concrete detecting system, concrete detecting system is including the current detection unit that is used for detecting stirring host computer current data, the rotational speed detecting element that is used for detecting the slew velocity in the stirring host computer unit interval, the water content detecting element that is used for detecting concrete water content in the agitator tank, the aggregate detecting element, well accuse module and the display element that are used for detecting aggregate weight in the stirring feeding funnel. The utility model discloses have and to synthesize through data such as the electric current data that detect the stirring host computer in the stirring process and judge the slump, need not to take out the concrete and detect again, practice thrift the effect of manpower.
Description
Technical Field
The utility model belongs to the technical field of the technique of agitator tank and specifically relates to a stirring station is with intelligent agitator tank is related to.
Background
At present, concrete is a general name of engineering composite materials formed by cementing aggregates into a whole by cementing materials, is widely applied to civil engineering, and an important parameter for judging whether the concrete meets the requirements of construction sites is the slump of the concrete; the slump mainly refers to the plasticizing performance and the pumpability of concrete, and the degree (the plasticizing performance and the pumpability) of the slump is measured by a quantitative index and is used for judging whether construction can be normally carried out or not.
The traditional Chinese utility model with the application number of 201821936116.6 discloses a slump cone, which comprises a cone body and a tamping rod, wherein a hand-held part is arranged on each of two sides of the cone body, the slump cone also comprises a bottom plate, two guide posts are arranged on the bottom plate in parallel, the guide posts are perpendicular to the bottom plate, and the opposite end surfaces of the two guide posts are provided with sliding grooves which are arranged along the length direction of the guide posts; the barrel still is provided with two deflectors along circumference symmetry, the deflector corresponds to slide and connects in the groove that slides. Through setting up the guide post and the groove that slides, guarantee that the barrel slides along vertical direction to make the barrel remove the in-process and can not touch with the concrete piece, reduced the influence of touching to the slump test, thereby make to detect more accuracy.
The above prior art solutions have the following drawbacks: the slump cone can be measured after a field worker takes out concrete from a stirring tank or a stirring station, and if the slump cone is not qualified, the concrete needs to be stirred again, so that the worker is required to be always in the stirring field for detection, and the labor is wasted.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an intelligent agitator tank is used at stirring station can judge the slump through data synthesis such as the electric current data that detect the stirring host computer among the stirring process, need not to take out the concrete and detect again to practice thrift the manpower.
The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:
the utility model provides an intelligent agitator tank is used at stirring station, includes a jar body, sets up at the feeding funnel of jar body top and rotates the support frame of being connected with the feeding funnel, still includes concrete detecting system, concrete detecting system includes:
the current detection unit is connected with the stirring host and used for detecting current data of the stirring host and outputting a current detection signal when detecting the current of the stirring host;
the rotating speed detection unit is connected with the stirring host and used for detecting the rotating speed of the stirring host in unit time; when the rotating speed of the stirring main machine is detected in unit time, a rotating speed detection signal is output;
the water content detection unit is arranged in the stirring tank and used for detecting the water content of concrete in the stirring tank; when the water content of the concrete is detected, outputting a water content detection signal;
the aggregate detection unit is arranged in the feeding hopper and used for detecting the weight of the aggregates in the stirring feeding hopper; when the weight of aggregate in the feeding hopper is detected, an aggregate weight signal is output;
the central control module is connected with the current detection unit, the rotating speed detection unit, the water content detection unit and the aggregate detection unit and is used for receiving the current detection signal, the rotating speed detection signal, the water content detection signal and the aggregate weight signal; when receiving the current detection signal, outputting a current display signal; when receiving the rotation speed detection signal, outputting a rotation speed display signal; when receiving the water content detection signal, outputting a water content display signal; when receiving the aggregate weight signal, outputting an aggregate weight display signal;
and the display unit is connected with the central control module and used for receiving the current display signal, the rotating speed display signal, the water content display signal and the weight display signal, and displaying the display signal when receiving the display signal.
Through adopting above-mentioned technical scheme, the stirring in-process detects and shows the electric current and the rotational speed of stirring host computer and the feed volume of aggregate and the water content in the jar body respectively to make the staff can synthesize the judgement to the slump and the workability of concrete, thereby improve the accuracy of judged result, need not to take out the concrete from the agitator tank and detect again, practiced thrift the manpower.
The utility model discloses further set up to: the current detection unit comprises an ammeter connected to the stirring host, and the ammeter is in communication connection with the central control module through a communication module; when the current of the stirring host is detected, the ammeter outputs a current detection signal through the signal transmitting unit of the communication module, and when the central control module receives the current detection signal through the signal receiving unit of the communication module, the ammeter outputs a current display signal.
Through adopting above-mentioned technical scheme, carry out signal transceiver and receipt through communication module, can realize carrying out remote monitoring to the current detection condition to need not to detect at the scene, facilitate the use.
The utility model discloses further set up to: the rotating speed detection unit comprises a rotating speed sensor connected with the stirring host, a single chip microcomputer coupled with the output end of the rotating speed sensor and a communication module coupled with the single chip microcomputer, when the rotating speed sensor detects the rotating speed of the stirring host in unit time, a rotating speed detection signal is output through the communication module, and when the central control module receives the rotating speed detection signal, a rotating speed display signal is output.
Through adopting above-mentioned technical scheme, through the rotational speed of observing the stirring host computer, the staff can judge concrete slump according to the influence audio-visual of rotational speed to concrete slump, facilitates the use.
The utility model discloses further set up to: the water content detection unit comprises a plurality of humidity sensors which are sequentially arranged in the tank body along the length direction of the tank body, and the humidity sensors are in communication connection with the central control module; when the humidity sensor detects the humidity in the tank body, a water content detection signal is output; when the central control module receives the water content detection signal, a water content display signal is output.
Through adopting above-mentioned technical scheme, a plurality of humidity transducer can detect the internal humidity of jar of different positions to can detect the concrete water content that is located different stirring positions, facilitate the use.
The utility model discloses further set up to: the aggregate detection unit comprises a weight sensor arranged in the feeding hopper, and the weight sensor is in communication connection with the central control module; when the weight sensor senses the weight of the aggregate in the feeding hopper, outputting a weight detection signal; when the central control module receives the weight detection signal, a weight display signal is output.
Through adopting above-mentioned technical scheme, through detecting aggregate weight, can make the audio-visual feeding condition of knowing the aggregate of staff, make things convenient for the staff to judge the slump of concrete.
The utility model discloses further set up to: the feeding hopper comprises a material guide cavity with an opening facing the tank body and a charging cavity with an opening deviating from the tank body, a support shaft is arranged on one side of the feeding hopper in a penetrating manner, and one end of the support shaft, far away from the feeding hopper, is rotatably connected to a fixed seat; the aggregate stirring device is characterized in that an annular groove is formed in one side, away from the fixing seat, of the feeding hopper, a center shaft is fixedly arranged in the annular groove, ratchets are circumferentially arranged on the inner wall of the annular groove and on the surface of the center shaft, a driving device is connected between the annular groove and the center shaft, and the driving device drives the feeding hopper to rotate around the supporting shaft to enable aggregate in the feeding hopper to fall into the tank body for stirring.
Through adopting above-mentioned technical scheme, pour the aggregate into the intracavity of feeding, when the aggregate weight that reaches the intracavity of feeding reaches the default the aggregate that the intracavity was loaded to the drive arrangement drive when the upset of feeding hopper pours into the jar internally, feeds in the guide intracavity after the upset afterwards to can practice thrift the charging time, and carry out accurate control to aggregate weight.
The utility model discloses further set up to: the driving device comprises a driving motor fixedly arranged on the supporting frame, a swing arm fixedly connected with an output shaft of the driving motor and a fixed short shaft fixedly arranged on the feeding hopper, and the fixed short shaft is hinged with one end, far away from the driving motor, of the swing arm.
Through adopting above-mentioned technical scheme, driving motor drives the swing arm action, makes the drive block pass through the ring channel and drives the feeding funnel upset.
The utility model discloses further set up to: and a ratchet wheel is arranged on one side of the feeding hopper, which is far away from the driving device, and a pawl meshed with the ratchet wheel is arranged on the supporting frame.
To sum up, the utility model discloses a beneficial technological effect does:
1. by arranging the concrete detection system, the slump of the concrete can be accurately detected, the detection efficiency is improved, and the labor is saved;
2. the driving device is arranged, so that the feeding hopper can be turned over, and the turning over of the feeding hopper is accurately controlled;
3. the side turnover of the feeding hopper in the charging process can be avoided by arranging the ratchet wheel and the pawl.
Drawings
Fig. 1 is a schematic structural diagram of the middle tank body of the present invention.
Fig. 2 is a schematic view of a partial structure of the upper hopper of the present invention.
Fig. 3 is a schematic structural diagram of the driving device of the present invention.
Fig. 4 is a schematic structural diagram of the concrete detecting system of the present invention.
In the figure, 1, a concrete detection system; 11. a current detection unit; 111. an ammeter; 112. a current communication module; 12. a rotational speed detection unit; 121. a rotational speed sensor; 122. a first single chip microcomputer; 123. a rotational speed communication module; 13. a water content detection unit; 131. a humidity sensor; 132. a second single chip microcomputer; 133. a humidity communication module; 14. an aggregate detection unit; 141. a weight sensor; 142. a third single chip microcomputer; 143. a weight communication module; 15. a central control module; 16. a display unit; 2. a tank body; 21. a feed inlet; 22. a stirring main machine; 3. a support frame; 4. feeding a hopper; 41. a material guiding cavity; 42. a charging chamber; 43. a middle shaft; 44. a ratchet wheel; 45. a pawl; 5. a drive device; 51. a drive motor; 52. swinging arms; 53. the short shaft is fixed.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, in order to disclose the intelligent stirring tank for the stirring station of the present invention, the intelligent stirring tank comprises a tank body 2, a feeding hopper 4 arranged on the tank body 2, and a supporting frame 3 for supporting the feeding hopper 4, wherein a feeding port 21 is arranged at the top end of the tank body 2, and a stirring host 22 is arranged on the top end of the tank body, and the stirring host 22 is connected to a stirring blade arranged in the tank body 2; the feeding hopper 4 comprises a material guiding cavity 41 for feeding the tank body 2 and a charging cavity 42 for charging, wherein the material guiding cavity 41 is in a trapezoid shape with an opening facing the feeding hole 21, and the charging cavity 42 is in an inverted trapezoid shape with an opening facing away from the tank body 2; a middle shaft 43 penetrates through the middle part of the feeding hopper 4, and two ends of the middle shaft 43 are fixed on the support frame 3; one end of the middle shaft 43 is provided with a ratchet wheel 44, and the support frame 3 is provided with a pawl 45 clamped with the ratchet wheel 44; the side of the upper bin 4 remote from the ratchet wheel 44 and the pawl 45 is provided with a driving device 5, and the driving device 5 drives the upper bin 4 to rotate around the central shaft 43.
Pouring the aggregate to be processed into the charging cavity 42, driving the feeding hopper 4 to overturn by the driving device 5 when the weight of the aggregate in the charging cavity 42 reaches a preset value, so that the aggregate in the charging cavity 42 is poured into the tank body 2 through the feeding hole 21, then loading into the overturned material guiding cavity 41, and then starting the stirring main machine 22 of the tank body 2, so that the aggregate in the tank body 2 is stirred by the stirring blades.
Referring to fig. 2 and 3, the driving device 5 includes a driving motor 51 fixed on the supporting frame 3, a swing arm 52 fixedly connected to an output shaft of the driving motor 51, and a fixed short shaft 53 fixedly arranged on the upper hopper 4 and hinged to the swing arm 52 away from the driving motor 51; the driving motor 51 drives the swing arm 52 to rotate, so that the swing arm 52 drives the feeding hopper 4 to rotate around the central shaft 43 through the fixed short shaft 53, and the turning of the feeding hopper 4 is realized.
Referring to fig. 4, the mixing host 22 is further connected to a concrete detecting system 1, and the concrete detecting system 1 includes:
the current detection unit 11 comprises an ammeter 111 connected to the stirring host 22 and a current communication module 112 connected to the ammeter 111, and is used for detecting current data of the stirring host 22, and when the current of the stirring host 22 is detected, the ammeter 111 outputs a current detection signal through a signal transmitting unit of the current communication module 112; the current communication module 112 is set as a communication box with the model number of PZEM-014/016;
the rotation speed detection unit 12 comprises a rotation speed sensor 121 connected with the stirring host 22, a first single chip microcomputer 122 coupled with an output end of the rotation speed sensor 121, and a rotation speed communication module 123 coupled with the first single chip microcomputer 122, and the rotation speed detection unit 12 is configured to detect a rotation speed of the stirring host 22 in unit time; when the rotation speed sensor 121 detects the rotation speed of the stirring host 22 in unit time, the rotation speed sensor 121 outputs a rotation speed sensing signal to the first single chip microcomputer 122, and then the first single chip microcomputer 122 outputs a rotation speed detection signal through the signal transmitting unit of the rotation speed communication module 123; the rotating speed sensor 121 is a magnetoelectric rotating speed sensor with the model of T-03S, the first single chip microcomputer 122 is a single chip microcomputer with the model of AT89C51, and the rotating speed communication module is a communication box with the model of PZEM-014/016;
the water content detection unit 13 comprises a plurality of humidity sensors 131, a second single chip microcomputer 132 and a humidity communication module 133, wherein the humidity sensors 131, the second single chip microcomputer 132 and the humidity communication module 133 are sequentially arranged in the tank body 2 along the length direction of the tank body 2, the humidity communication module is coupled with the second single chip microcomputer 132, and the water content detection unit 13 is used for detecting the water content of concrete in the stirring tank; when the humidity sensor 131 detects the humidity in the tank 2, the humidity sensor 131 outputs a humidity detection signal to the second single chip microcomputer 132, and then the second single chip microcomputer 132 outputs a water content detection signal through the signal transmitting unit of the humidity communication module 133; the humidity sensor 131 is a temperature and humidity sensor with the model of PTH01-OEM, the second singlechip 132 is a singlechip with the model of AT89C51, and the humidity communication module 133 is a communication box with the model of PZEM-014/016;
the aggregate detection unit 14 comprises a weight sensor 141 arranged on the inner bottom wall of the charging hopper 4, a third single chip microcomputer 142 coupled to the weight sensor 141, and a weight communication module 143 coupled to the third single chip microcomputer 142, and the aggregate detection unit 14 is used for detecting the weight of aggregate in the stirring charging hopper 4; when the weight sensor 141 senses the weight of the aggregates in the feeding hopper 4, outputting a weight detection signal; when the third single chip microcomputer 142 receives the weight detection signal, an aggregate weight signal is output through a signal transmitting unit of the weight communication module 143; the weight sensor 141 is a WSH-5 weight sensor, the third single chip microcomputer 142 is an AT89C51 single chip microcomputer, and the weight communication module 143 is a PZEM-014/016 communication box;
the central control module 15 is connected to the signal receiving unit of the current communication module 112, the signal receiving unit of the rotational speed communication module 123, the signal receiving unit of the humidity communication module 133 and the signal receiving unit of the weight communication module 143, and is configured to receive a current detection signal, a rotational speed detection signal, a water content detection signal and an aggregate weight signal; when the central control module 15 receives the current detection signal through the signal receiving unit of the current communication module 112, it outputs a current display signal; when the receiving unit of the central control module 15 receives the rotating speed detection signal, the rotating speed display signal is output; when the receiving unit receives the water content detection signal, outputting a water content display signal; when receiving the aggregate weight signal, outputting an aggregate weight display signal; the central control module 15 is a single chip microcomputer with the model number of AT89C 51;
and the display unit 16 is connected to the central control module 15 and is used for receiving the current display signal, the rotating speed display signal, the water content display signal and the weight display signal and displaying the display signals when receiving the display signals.
In the stirring process, the concrete detection system 1 respectively detects and displays the current and the rotating speed of the stirring host 22, the feeding amount of aggregate and the water content in the tank body 2, so that the worker can comprehensively judge the slump and the workability of the concrete, the accuracy of a judgment result is improved, the concrete does not need to be taken out of the tank body 2 for detection, and the manpower is saved
The implementation principle of the embodiment is as follows: pouring aggregate to be processed into the charging cavity 42, driving the feeding hopper 4 to overturn around the central shaft 43 by the driving motor 51 through the swing arm 52 when the weight of the aggregate in the charging cavity 42 reaches a preset value, so that the aggregate in the charging cavity 42 is poured into the tank body 2 through the feeding hole 21, then the aggregate is filled into the overturned material guiding cavity 41, and then the stirring main machine 22 of the tank body 2 is started, so that the stirring blades stir the aggregate in the tank body 2; and then the concrete detection system 1 respectively detects and displays the current and the rotating speed of the stirring host machine 22, the feeding amount of aggregate and the water content in the tank body 2, so that the staff can comprehensively judge the slump and the workability of the concrete.
The utility model discloses a set up concrete detecting system 1, can carry out accurate detection to the slump of concrete, improve detection efficiency, practice thrift the manpower; by arranging the driving device 5, the feeding hopper 4 can be turned over, and the turning over of the feeding hopper 4 is accurately controlled; the side tipping of the upper bin 4 during the loading process can be avoided by the provision of the ratchet 44 and the pawl 45.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The utility model provides a stirring station uses intelligent agitator tank, includes a jar body (2), sets up in the feeding funnel (4) of jar body (2) top and rotates support frame (3) of being connected with feeding funnel (4), its characterized in that: still include concrete detecting system (1), concrete detecting system (1) includes:
the current detection unit (11) is connected with the stirring host (22) and is used for detecting current data of the stirring host (22) and outputting a current detection signal when detecting the current of the stirring host (22);
the rotating speed detection unit (12) is connected with the stirring host machine (22) and is used for detecting the rotating speed of the stirring host machine (22) in unit time; when the rotating speed of the stirring main machine (22) is detected in unit time, a rotating speed detection signal is output;
the water content detection unit (13) is arranged in the stirring tank and used for detecting the water content of concrete in the stirring tank; when the water content of the concrete is detected, outputting a water content detection signal;
the aggregate detection unit (14) is arranged in the feeding hopper (4) and is used for detecting the weight of the aggregates in the stirring feeding hopper (4); when the weight of aggregate in the feeding hopper (4) is detected, an aggregate weight signal is output;
the central control module (15) is connected with the current detection unit (11), the rotating speed detection unit (12), the water content detection unit (13) and the aggregate detection unit (14) and is used for receiving a current detection signal, a rotating speed detection signal, a water content detection signal and an aggregate weight signal; when receiving the current detection signal, outputting a current display signal; when receiving the rotation speed detection signal, outputting a rotation speed display signal; when receiving the water content detection signal, outputting a water content display signal; when receiving the aggregate weight signal, outputting an aggregate weight display signal;
and the display unit (16) is connected with the central control module (15) and is used for receiving the current display signal, the rotating speed display signal, the water content display signal and the weight display signal and displaying the display signals when receiving the display signals.
2. The intelligent stirring tank for the stirring station as recited in claim 1, wherein: the current detection unit (11) comprises an ammeter (111) connected to the stirring host (22), and the ammeter (111) is in communication connection with the central control module (15) through a communication module; when the current of the stirring host (22) is detected, the ammeter (111) outputs a current detection signal through a signal transmitting unit of the communication module, and when the central control module (15) receives the current detection signal through a signal receiving unit of the communication module, a current display signal is output.
3. The intelligent stirring tank for the stirring station as recited in claim 1, wherein: the rotating speed detection unit (12) comprises a rotating speed sensor (121) connected with the stirring host (22), a single chip microcomputer coupled with the output end of the rotating speed sensor (121) and a communication module coupled with the single chip microcomputer, when the rotating speed sensor (121) detects the rotating speed of the stirring host (22) in unit time, a rotating speed detection signal is output through the communication module, and when the central control module (15) receives the rotating speed detection signal, a rotating speed display signal is output.
4. The intelligent stirring tank for the stirring station as recited in claim 1, wherein: the water content detection unit (13) comprises a plurality of humidity sensors (131) which are sequentially arranged in the tank body (2) along the length direction of the tank body (2), and the humidity sensors (131) are in communication connection with the central control module (15); when the humidity sensor (131) detects the humidity in the tank body (2), a water content detection signal is output; when the central control module (15) receives the water content detection signal, a water content display signal is output.
5. The intelligent stirring tank for the stirring station as recited in claim 1, wherein: the aggregate detection unit (14) comprises a weight sensor (141) arranged in the upper hopper (4), and the weight sensor (141) is in communication connection with the central control module (15); when the weight sensor (141) senses the weight of the aggregate in the feeding hopper (4), outputting a weight detection signal; when the central control module (15) receives the weight detection signal, a weight display signal is output.
6. The intelligent stirring tank for the stirring station as recited in claim 1, wherein: the feeding hopper (4) comprises a material guide cavity (41) with an opening facing the tank body (2) and a charging cavity (42) with an opening facing away from the tank body (2), a supporting shaft penetrates through one side of the feeding hopper (4), and one end, far away from the feeding hopper (4), of the supporting shaft is rotatably connected to a fixed seat; one side of the feeding hopper (4) far away from the fixed seat is provided with an annular groove, a middle shaft (43) is fixedly arranged in the annular groove, ratchets are circumferentially arranged on the inner wall of the annular groove and the surface of the middle shaft (43), a driving device (5) is connected between the annular groove and the middle shaft (43), and the driving device (5) drives the feeding hopper (4) to rotate around a supporting shaft so that aggregate in the feeding hopper (4) falls into the tank body (2) for stirring.
7. The intelligent stirring tank for the stirring station as recited in claim 6, wherein: the driving device (5) comprises a driving motor (51) fixedly arranged on the supporting frame (3), a swing arm (52) fixedly connected with an output shaft of the driving motor (51) and a fixed short shaft (53) fixedly arranged on the feeding hopper (4), wherein the fixed short shaft (53) is hinged with one end, far away from the driving motor (51), of the swing arm (52).
8. The intelligent stirring tank for the stirring station as recited in claim 6, wherein: one side of the feeding hopper (4) far away from the driving device (5) is provided with a ratchet wheel (44), and the support frame (3) is provided with a pawl (45) meshed with the ratchet wheel (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921369941.7U CN210732827U (en) | 2019-08-21 | 2019-08-21 | Intelligent stirring tank for stirring station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921369941.7U CN210732827U (en) | 2019-08-21 | 2019-08-21 | Intelligent stirring tank for stirring station |
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| Publication Number | Publication Date |
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| CN210732827U true CN210732827U (en) | 2020-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921369941.7U Expired - Fee Related CN210732827U (en) | 2019-08-21 | 2019-08-21 | Intelligent stirring tank for stirring station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466057A (en) * | 2019-08-21 | 2019-11-19 | 北京城建九秋实混凝土有限公司 | A kind of intelligent agitator tank of mixing plant |
-
2019
- 2019-08-21 CN CN201921369941.7U patent/CN210732827U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466057A (en) * | 2019-08-21 | 2019-11-19 | 北京城建九秋实混凝土有限公司 | A kind of intelligent agitator tank of mixing plant |
| CN110466057B (en) * | 2019-08-21 | 2024-04-05 | 北京城建九秋实混凝土有限公司 | Intelligent stirring tank for stirring station |
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