CN210706111U - Automatic welding equipment for plugging sheet - Google Patents
Automatic welding equipment for plugging sheet Download PDFInfo
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- CN210706111U CN210706111U CN201921224412.8U CN201921224412U CN210706111U CN 210706111 U CN210706111 U CN 210706111U CN 201921224412 U CN201921224412 U CN 201921224412U CN 210706111 U CN210706111 U CN 210706111U
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Abstract
The utility model discloses an automatic welding equipment for a plugging sheet, in particular to the technical field of the welding equipment for the plugging sheet, which comprises a base, wherein a supporting side plate is fixedly arranged at the top of the base, a top plate is fixedly arranged at the top of the supporting side plate, a welding control assembly is arranged on the top plate, and a first profiling jig assembly and a second profiling jig assembly are arranged on the supporting side plate; the welding control assembly comprises a PLC controller, the PLC controller is fixedly arranged at the bottom of the top plate, and a display screen and a power supply switch are fixedly arranged on the front side of the top plate. The utility model discloses a PLC controller control servo manipulator work drives the ultrasonic bonding tool and reachs appointed position and carry out welding operation, and mutually supports through setting up first profile modeling tool subassembly and second profile modeling tool subassembly to eliminated that the manual welding speed of operator is slow, the welding is inaccurate, and the many shortcoming of substandard product has stopped a large amount of wastes, and has improved work efficiency greatly.
Description
Technical Field
The embodiment of the utility model provides a relate to closure piece welding equipment technical field, concretely relates to closure piece automatic weld equipment.
Background
When the blocking piece is processed, an operator aligns small holes of the rubber gasket and sleeves the small holes on the plastic guide posts corresponding to the formed plastic part, then places the assembled product in the profiling jig, and then uses a handheld ultrasonic welding machine to weld the plastic guide posts one by one, and tightly clamps the rubber gasket after the guide posts are melted.
In the existing assembly processing technology, some defects exist, for example, a rubber gasket is sleeved on a formed plastic part, the assembled product is placed in a profiling jig and is welded by using a handheld ultrasonic welding machine, the manual welding efficiency is low, the precision is poor, the condition that the welding is not in place or the welding is penetrated frequently occurs, the reject ratio is high, and the raw material is greatly wasted.
SUMMERY OF THE UTILITY MODEL
Therefore, the embodiment of the utility model provides a jam piece automatic weld equipment to solve among the prior art by the relatively poor and manual operation slow and many and the problem of welding inefficiency of the substandard product that leads to of welding precision.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions: an automatic welding device for a plugging piece comprises a base, wherein a supporting side plate is fixedly arranged at the top of the base, a top plate is fixedly arranged at the top of the supporting side plate, a welding control assembly is arranged on the top plate, and a first profiling jig assembly and a second profiling jig assembly are arranged on the supporting side plate;
the welding control assembly comprises a PLC, the PLC is fixedly arranged at the bottom of a top plate, a display screen and a power switch are fixedly arranged on the front side of the top plate, the display screen is arranged on one side of the power switch, an indicator lamp is fixedly arranged on the top of the top plate, a servo manipulator is fixedly arranged on one side of a supporting side plate, an ultrasonic welding head is fixedly arranged on the servo manipulator, an ultrasonic frequency converter and a power box are fixedly arranged on the top of a base, the ultrasonic frequency converter is arranged on one side of the power box, an operation panel is fixedly arranged on the supporting side plate, and an emergency switch is fixedly arranged on the top of the operation panel;
first profile modeling tool subassembly and second profile modeling tool subassembly all include the profile modeling tool body, the operating panel top is located to the profile modeling tool body, a plurality of raw material tanks have been seted up at profile modeling tool body top, the fixed U type connecting rod that is equipped with in profile modeling tool body bottom, the spout has been seted up on the operating panel, inside the spout had all been run through to locate at U type connecting rod both ends, the inboard fixed servo motor that is equipped with in U type connecting rod bottom, the last fixed gear that is equipped with of servo motor, the fixed rack that is equipped with in operating panel bottom, the gear meshes with the rack mutually.
Furthermore, switch, emergency switch, servo manipulator, display screen, ultrasonic transducer, pilot lamp and spout all are connected with PLC controller link.
Furthermore, the power switch connecting end and the power switch power box.
Further, the ultrasonic transducer connecting end is connected with the ultrasonic welding head connecting end.
Further, the number of the raw material tanks is four.
The utility model provides a closure piece automatic weld equipment, still includes a plurality of supporting legs, the supporting leg is fixed to be located the base bottom.
Furthermore, the bottom of the supporting leg is fixedly provided with a non-slip mat.
Further, a storage box is fixedly arranged at the top of the base.
The embodiment of the utility model provides a have following advantage:
1. the PLC controller controls the servo manipulator to work to drive the ultrasonic welding head to reach a specified position, welding operation is carried out on a formed plastic piece with a rubber gasket sleeved at the top of the profiling jig body, and the first profiling jig component and the second profiling jig component are arranged to be matched with each other, so that when the ultrasonic welding head welds the formed plastic piece on the first profiling jig component, an operator can simultaneously carry out work of sleeving the rubber gasket on the formed plastic piece and placing the rubber gasket on the second profiling jig component, thereby eliminating the defects of low manual welding speed, inaccurate welding and many defective products of the operator, avoiding a large amount of waste, greatly improving the working efficiency, having reasonable design and high practicability;
2. through setting up a plurality of supporting legs bottom the base to set up the slipmat bottom the supporting leg, thereby increased the frictional force of supporting leg bottom and ground, made the utility model discloses put stably, promote the utility model discloses raw materials or finished product are placed through the storage tank that sets up to the stability of work, thereby have made things convenient for raw materials or off-the-shelf to get and put.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.
Fig. 1 is a schematic view of an overall structure of an automatic welding device for a plug according to an embodiment of the present invention;
fig. 2 is an enlarged view of a portion a in fig. 1 of an automatic welding device for a plug according to an embodiment of the present invention;
fig. 3 is a system diagram of an automatic welding device for a plug according to an embodiment of the present invention;
fig. 4 is a circuit diagram of an automatic welding device for a plug according to an embodiment of the present invention;
fig. 5 is a schematic view of an operation panel three-dimensional structure of an automatic welding device for a plugging sheet according to an embodiment of the present invention.
In the figure: the welding jig comprises a base 1, a supporting side plate 2, a top plate 3, a welding control assembly 4, a first copying jig assembly 5, a second copying jig assembly 6, a PLC (programmable logic controller) 7, a display screen 8, a power switch 9, an indicator lamp 10, a servo manipulator 11, an ultrasonic welding head 12, an ultrasonic frequency converter 13, a power box 14, an operation panel 15, an emergency switch 16, a copying jig body 17, a raw material groove 18, a 19U-shaped connecting rod 20, a sliding groove 21, a servo motor 22, a gear 23, a rack 24, a supporting leg 25, an anti-skid pad 26 and a storage box 26.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The automatic welding equipment for the plugging piece, as shown in the attached drawings 1-5, comprises a base 1, wherein a supporting side plate 2 is fixedly arranged at the top of the base 1, a top plate 3 is fixedly arranged at the top of the supporting side plate 2, a welding control assembly 4 is arranged on the top plate 3, and a first profiling jig assembly 5 and a second profiling jig assembly 6 are arranged on the supporting side plate 2;
the welding control assembly 4 comprises a PLC (programmable logic controller) 7, the PLC 7 is fixedly arranged at the bottom of a top plate 3, a display screen 8 and a power switch 9 are fixedly arranged on the front side of the top plate 3, the display screen 8 is arranged on one side of the power switch 9, an indicator lamp 10 is fixedly arranged at the top of the top plate 3, a servo manipulator 11 is fixedly arranged on one side of a supporting side plate 2, an ultrasonic welding head 12 is fixedly arranged on the servo manipulator 11, an ultrasonic frequency converter 13 and a power box 14 are fixedly arranged at the top of a base 1, the ultrasonic frequency converter 13 is arranged on one side of the power box 14, an operating panel 15 is fixedly arranged on the supporting side plate 2, an emergency switch 16 is fixedly arranged at the top of the operating panel 15, the PLC 7 is an electronic device specially designed for digital operation under industrial environment, and adopts a programmable memory for storing and executing logic operation in the PLC 7, Instructions for operations such as sequential operations, timing, counting, and arithmetic operations, and can control various types of machinery or manufacturing processes through digital or analog inputs and outputs, the servo manipulator 11 is a multi-degree-of-freedom manipulator, is an automatic production device which can imitate the functions of human limbs and allows automatic control of the human limbs so as to enable the human limbs to convey workpieces or operate tools to carry out production operation according to preset requirements, the ultrasonic horn 12 is a generic term for all ultrasonic transmitting ends, and is an indispensable part of an ultrasonic welding apparatus, and functions to couple ultrasonic waves generated by a transducer into an object to be processed, the ultrasonic frequency converter 13 is an important component of a high-power ultrasonic system, and the ultrasonic generator is used for converting commercial power into a high-frequency alternating current signal matched with the ultrasonic transducer and driving the ultrasonic transducer to work;
the first profiling jig assembly 5 and the second profiling jig assembly 6 both comprise profiling jig bodies 17, the profiling jig bodies 17 are arranged at the tops of the operating panels 15, a plurality of raw material grooves 18 are formed in the tops of the profiling jig bodies 17, U-shaped connecting rods 19 are fixedly arranged at the bottoms of the profiling jig bodies 17, sliding grooves 20 are formed in the operating panels 15, two ends of each U-shaped connecting rod 19 penetrate through the corresponding sliding groove 20, servo motors 21 are fixedly arranged on the inner sides of the bottoms of the U-shaped connecting rods 19, gears 22 are fixedly arranged on the servo motors 21, racks 23 are fixedly arranged at the bottoms of the operating panels 15, and the gears 22 are meshed with the racks 23;
the power switch 9, the emergency switch 16, the servo manipulator 11, the display screen 8, the ultrasonic frequency converter 13, the indicator lamp 10 and the chute 20 are all connected with the connecting end of the PLC controller 7;
the connecting end of the power switch 9 is connected with a power switch power box 14;
the connecting end of the ultrasonic transducer 13 is connected with the connecting end of the ultrasonic welding head 12;
the number of the raw material tanks 18 is four.
The implementation mode is specifically as follows: the molded plastic part sleeved with the rubber gasket is put into a raw material groove 18 arranged at the top of a profiling jig body 17 on a first profiling jig component 5, then a PLC (programmable logic controller) 7 controls a servo motor 21 on the first profiling jig component 5 to work to drive a gear 22 on the first profiling jig component to rotate, the gear 22 is meshed with a rack 23, the rack 23 is fixed at the bottom of an operation panel 15 and cannot move, so that the gear 22 moves relative to the rack 23 when rotating, the gear 22 moves to drive the servo motor 21 on the gear 22 to move, the servo motor 21 moves to drive a U-shaped connecting rod 19 on the servo motor to slide in a sliding groove 20, the U-shaped connecting rod 19 moves to drive the profiling jig body 17 on the U-shaped connecting rod to move, so that the plastic part jig body 17 is driven to move to the rear side of the operation panel 15, namely the bottom of an ultrasonic welding head 12, and the ultrasonic transducer 13 is controlled by the PLC 7 to work to enable the ultrasonic welding head 12, in the process, the PLC 7 is used for controlling the servo manipulator 11 to work to drive the ultrasonic welding head 12 to move up and down, back and forth, left and right, so that the ultrasonic welding head 12 is accurately delivered to a position to be welded, in the process that the ultrasonic welding head 12 welds the formed plastic part at the top of the profiling jig body 17 on the first profiling jig assembly 5, an operator can sleeve the formed plastic part with a rubber gasket in the period, and place the formed plastic part in the raw material groove 18 formed at the top of the profiling jig body 17 on the second profiling jig assembly 6, after the formed plastic part at the top of the profiling jig body 17 on the first profiling jig assembly 5 is completely welded, the PLC 7 is used for controlling the servo motor 21 on the first profiling jig assembly 5 to reversely rotate, so that the profiling jig body 17 is reset, and the PLC 7 is used for controlling the servo motor 21 on the second profiling jig assembly 6 to work to drive the profiling jig body 17 and the profiling body 17 on the second profiling jig assembly 6 to work The formed plastic part sleeved with the rubber gasket is sent to the rear side of an operation panel 15, namely the bottom of an ultrasonic welding head 12, welding operation is carried out, the working state of the display screen 8 can be directly checked through the arranged display screen 8, the operation is very convenient, the operation of the ultrasonic welding head 12 can be temporarily stopped when an operator does not finish assembly through an arranged emergency switch 16, when an electronic device has a problem, a PLC (programmable logic controller) 7 controls the indicator lamp 10 to work and alarm in time through the arranged indicator lamp 10, the utility model discloses a PLC 7 controls the servo manipulator 11 to work and drives the ultrasonic welding head 12 to reach a specified position, the formed plastic part sleeved with the rubber gasket at the top of a profiling jig body 17 is welded, and the first profiling jig component 5 and the second profiling jig component 6 are matched with each other, so that when the forming plastic part on the first jig component 5 is welded by the ultrasonic welding head 12, the operator can carry out the work of shaping working of plastics sheathe in rubber gasket and placing on second copying tool subassembly 6 simultaneously to it is slow, the welding is inaccurate to have eliminated the manual welding speed of operator, and the shortcoming that the substandard product is many has stopped a large amount of wastes, and has improved work efficiency greatly, and reasonable in design has very high practicality.
The automatic welding equipment for the plugging piece as shown in the attached figure 1 further comprises a plurality of supporting legs 24, wherein the supporting legs 24 are fixedly arranged at the bottom of the base 1;
furthermore, the bottom of the supporting leg 24 is fixedly provided with an anti-skid pad 25;
further, a storage box 26 is fixedly arranged at the top of the base 1.
The implementation mode is specifically as follows: through setting up a plurality of supporting legs 24 bottom base 1 to set up slipmat 25 bottom supporting leg 24, thereby increased the frictional force of supporting leg 24 bottom and ground, made the utility model discloses put stably, promote the utility model discloses raw materials or finished product are placed through the storage tank 26 that sets up to the stability of work, thereby have made things convenient for raw materials or off-the-shelf to get and put.
The utility model discloses the theory of operation:
referring to the attached figures 1-5 of the specification, a PLC (programmable logic controller) 7 controls a servo manipulator 11 to work to drive an ultrasonic welding head 12 to reach a specified position, welding operation is carried out on a formed plastic part with a rubber gasket sleeved on the top of a profiling jig body 17, and an operator can simultaneously carry out the work of sleeving the rubber gasket on the formed plastic part and placing the rubber gasket on a second profiling jig assembly 6 when the ultrasonic welding head 12 is used for welding the formed plastic part on the first profiling jig assembly 5 by arranging the first profiling jig assembly 5 and the second profiling jig assembly 6 to be matched with each other, so that the defects of low manual welding speed, inaccurate welding and many defective products of the operator are eliminated, a large amount of waste is avoided, the working efficiency is greatly improved, the design is reasonable, and the practicability is high;
referring to description figure 1, through setting up a plurality of supporting legs 24 bottom base 1 to set up slipmat 25 bottom supporting leg 24, thereby increased the frictional force of supporting leg 24 bottom and ground, made the utility model discloses put stably, promote the utility model discloses the stability of work places raw materials or finished product through the storage tank 26 that sets up, thereby has made things convenient for raw materials or off-the-shelf to get and put.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (8)
1. The utility model provides a closure piece automatic weld equipment, includes base (1), its characterized in that: a supporting side plate (2) is fixedly arranged at the top of the base (1), a top plate (3) is fixedly arranged at the top of the supporting side plate (2), a welding control assembly (4) is arranged on the top plate (3), and a first profiling jig assembly (5) and a second profiling jig assembly (6) are arranged on the supporting side plate (2);
the welding control assembly (4) comprises a PLC (programmable logic controller) (7), the PLC (7) is fixedly arranged at the bottom of the top plate (3), a display screen (8) and a power switch (9) are fixedly arranged on the front side of the top plate (3), the display screen (8) is arranged on one side of the power switch (9), an indicator lamp (10) is fixedly arranged at the top of the top plate (3), a servo manipulator (11) is fixedly arranged on one side of the supporting side plate (2), an ultrasonic welding head (12) is fixedly arranged on the servo manipulator (11), an ultrasonic frequency converter (13) and a power box (14) are fixedly arranged at the top of the base (1), the ultrasonic frequency converter (13) is arranged on one side of the power box (14), an operating panel (15) is fixedly arranged on the supporting side plate (2), and an emergency switch (16) is fixedly arranged at the top of the operating panel (15);
first profile modeling tool subassembly (5) and second profile modeling tool subassembly (6) all include profile modeling tool body (17), operating panel (15) top is located in profile modeling tool body (17), a plurality of raw material tank (18) have been seted up at profile modeling tool body (17) top, profile modeling tool body (17) bottom is fixed and is equipped with U type connecting rod (19), spout (20) have been seted up on operating panel (15), U type connecting rod (19) both ends are all run through and are located inside spout (20), U type connecting rod (19) bottom inboard is fixed and is equipped with servo motor (21), fixed gear (22) that is equipped with on servo motor (21), operating panel (15) bottom is fixed and is equipped with rack (23), gear (22) mesh with rack (23).
2. The automatic welding equipment of the plugging piece according to claim 1, wherein: a plurality of supporting legs (24) are fixedly arranged at the bottom of the base (1).
3. The automatic welding equipment of the plugging piece according to claim 2, wherein: and the bottoms of the supporting legs (24) are fixedly provided with anti-skid pads (25).
4. The automatic welding equipment of the plugging piece according to claim 1, wherein: a storage box (26) is fixedly arranged at the top of the base (1).
5. The automatic welding equipment of the plugging piece according to claim 1, wherein: the power switch (9), the emergency switch (16), the servo manipulator (11), the display screen (8), the ultrasonic frequency converter (13), the indicator lamp (10) and the chute (20) are all connected with the connecting end of the PLC controller (7).
6. The automatic welding equipment of the plugging piece according to claim 1, wherein: the connecting end of the power switch (9) is connected with a power switch power box (14).
7. The automatic welding equipment of the plugging piece according to claim 1, wherein: the connecting end of the ultrasonic frequency converter (13) is connected with the connecting end of the ultrasonic welding head (12).
8. The automatic welding equipment of the plugging piece according to claim 1, wherein: the number of the raw material tanks (18) is four.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921224412.8U CN210706111U (en) | 2019-07-31 | 2019-07-31 | Automatic welding equipment for plugging sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921224412.8U CN210706111U (en) | 2019-07-31 | 2019-07-31 | Automatic welding equipment for plugging sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210706111U true CN210706111U (en) | 2020-06-09 |
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ID=70938860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921224412.8U Active CN210706111U (en) | 2019-07-31 | 2019-07-31 | Automatic welding equipment for plugging sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210706111U (en) |
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2019
- 2019-07-31 CN CN201921224412.8U patent/CN210706111U/en active Active
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