CN210705327U - An energy-saving and efficient mortar mixer - Google Patents
An energy-saving and efficient mortar mixer Download PDFInfo
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- CN210705327U CN210705327U CN201921115611.5U CN201921115611U CN210705327U CN 210705327 U CN210705327 U CN 210705327U CN 201921115611 U CN201921115611 U CN 201921115611U CN 210705327 U CN210705327 U CN 210705327U
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Abstract
一种节能高效的砂浆搅拌机,包括机架,机架上设有支撑柱,支撑柱上设有太阳能板,太阳能板通过导线与蓄电池连接,蓄电池设在机架上,机架上设有升降装置,升降装置的顶部与升降板连接,升降板上设有驱动机构,驱动机构与搅拌机构A连接,驱动机构与搅拌机构B连接,搅拌机构A与搅拌机构B分别位于升降装置的两侧且搅拌机构A与搅拌机构B的结构相同。该装置通过太阳能板将太阳能转换成电能供搅拌机构A与搅拌机构B同时工作进行搅拌,搅拌速率高,可以满足建筑施工需要,此外,在需要清洗该装置或者取出滤板时,通过升降装置带动缸盖、搅拌杆等向上运动,将搅拌缸打开,可以通过拉动拉杆将滤板从机体内取出,方便进行清理及维护。
An energy-saving and high-efficiency mortar mixer comprises a frame, a support column is arranged on the frame, a solar panel is arranged on the support column, the solar panel is connected with a battery through a wire, the battery is arranged on the frame, and a lifting device is arranged on the frame , the top of the lifting device is connected with the lifting plate, the lifting plate is provided with a driving mechanism, the driving mechanism is connected with the stirring mechanism A, the driving mechanism is connected with the stirring mechanism B, and the stirring mechanism A and the stirring mechanism B are located on both sides of the lifting device and stir The mechanism A has the same structure as the stirring mechanism B. The device converts solar energy into electrical energy through solar panels for stirring mechanism A and stirring mechanism B to work at the same time for stirring. The stirring rate is high, which can meet the needs of building construction. In addition, when the device needs to be cleaned or the filter plate needs to be taken out, it is driven by the lifting device. The cylinder head, stirring rod, etc. move upward to open the stirring cylinder, and the filter plate can be taken out from the body by pulling the tie rod, which is convenient for cleaning and maintenance.
Description
技术领域:Technical field:
本实用新型涉及建筑施工领域,具体涉及一种节能高效的砂浆搅拌机。The utility model relates to the field of building construction, in particular to an energy-saving and high-efficiency mortar mixer.
背景技术:Background technique:
砂浆搅拌机是把水泥、砂石骨料和水混合并拌制成砂浆混合料的机械。主要由拌筒、加料和卸料机构、供水系统、原动机、传动机构、机架和支承装置等组成。现有的砂浆搅拌机是通过外接电源带动,无法利用能源充足的太阳能,不满足节能环保绿色施工需求,此外,现有的砂浆搅拌机每次仅能对一个搅拌缸进行搅拌,搅拌速率慢,无法满足施工需求,在施工时,需要多台砂浆搅拌机同时工作进行搅拌才能满足建筑施工需要,多台搅拌设备同时工作浪费电能、增加了设备及人工操控成本,为解决现有技术中存在的问题,研发了一种节能高效的砂浆搅拌机。A mortar mixer is a machine that mixes cement, sand and gravel aggregates and water into a mortar mixture. It is mainly composed of mixing drum, feeding and discharging mechanism, water supply system, prime mover, transmission mechanism, frame and supporting device. The existing mortar mixer is driven by an external power supply and cannot use the solar energy with sufficient energy, and does not meet the requirements of energy saving, environmental protection and green construction. In addition, the existing mortar mixer can only mix one mixing tank at a time, and the mixing speed is slow, which cannot meet the needs of Construction requirements. During construction, multiple mortar mixers are required to work at the same time to meet the needs of construction. Multiple mixers work at the same time to waste electricity and increase the cost of equipment and manual control. In order to solve the problems in the existing technology, research and development An energy-saving and efficient mortar mixer.
实用新型内容:Utility model content:
本实用新型的目的是为了克服上述现有技术存在的不足之处,而提供一种节能高效的砂浆搅拌机。The purpose of the utility model is to provide an energy-saving and high-efficiency mortar mixer in order to overcome the shortcomings of the above-mentioned prior art.
本实用新型采用的技术方案为:一种节能高效的砂浆搅拌机,包括机架,机架上设有支撑柱,支撑柱上设有太阳能板,太阳能板通过导线与蓄电池连接,蓄电池设在机架上,机架上设有升降装置,升降装置的顶部与升降板连接,升降板上设有驱动机构,驱动机构与搅拌机构A连接,驱动机构与搅拌机构B连接,搅拌机构A与搅拌机构B分别位于升降装置的两侧且搅拌机构A与搅拌机构B的结构相同,搅拌机构A包括缸盖、搅拌杆及搅拌缸,搅拌缸设在机架上,搅拌缸上设有缸盖,缸盖与搅拌杆通过轴承连接,搅拌杆的搅拌端位于搅拌缸内,搅拌杆的另一端与驱动机构连接,驱动机构包括电动机A、带轮A、带轮B及驱动带,电动机A通过电机固定架固定在升降板上,电动机A的输出轴与带轮B的输入端固定连接,带轮B的输出端与搅拌机构B连接,带轮B与驱动带的一端连接,驱动带的另一端与带轮A连接,带轮A的输出端与搅拌机构A的搅拌杆固定连接。The technical scheme adopted by the utility model is: an energy-saving and high-efficiency mortar mixer, comprising a frame, a support column is arranged on the frame, a solar panel is arranged on the support column, the solar panel is connected with a storage battery through a wire, and the storage battery is arranged on the frame On the frame, there is a lifting device, the top of the lifting device is connected with the lifting plate, and there is a driving mechanism on the lifting plate, the driving mechanism is connected with the stirring mechanism A, the driving mechanism is connected with the stirring mechanism B, and the stirring mechanism A is connected with the stirring mechanism B They are located on both sides of the lifting device respectively, and the stirring mechanism A and the stirring mechanism B have the same structure. The stirring mechanism A includes a cylinder cover, a stirring rod and a stirring cylinder. The stirring cylinder is arranged on the frame, and the stirring cylinder is provided with a cylinder cover. It is connected with the stirring rod through a bearing. The stirring end of the stirring rod is located in the stirring cylinder, and the other end of the stirring rod is connected with the driving mechanism. The driving mechanism includes motor A, pulley A, pulley B and driving belt. Motor A passes through the motor fixing frame. Fixed on the lifting plate, the output shaft of the motor A is fixedly connected with the input end of the pulley B, the output end of the pulley B is connected with the stirring mechanism B, the pulley B is connected with one end of the driving belt, and the other end of the driving belt is connected with the belt The wheel A is connected, and the output end of the pulley A is fixedly connected with the stirring rod of the stirring mechanism A.
所述的升降装置包括驱动箱、电动机B、丝杆滑块、转动丝杆及升降杆,所述的驱动箱设在机架上,驱动箱内设有电动机B,电动机B的输出轴与转动丝杆的一端通过联轴器连接,转动丝杆的另一端与驱动箱顶壁连接,转动丝杆与丝杆滑块通过螺纹连接,丝杆滑块与升降杆的一端固定连接,升降杆的另一端穿过驱动箱的顶壁与升降板固定连接。The lifting device includes a driving box, a motor B, a screw slider, a rotating screw and a lifting rod. The driving box is arranged on the frame, and a motor B is arranged in the driving box. The output shaft of the motor B is connected to the rotating shaft. One end of the lead screw is connected by a coupling, the other end of the rotating lead screw is connected to the top wall of the drive box, the rotating lead screw is connected with the lead screw slider by threads, and the lead screw slider is fixedly connected with one end of the lifting rod. The other end is fixedly connected with the lift plate through the top wall of the drive box.
所述的升降杆的数量为两个,两个升降杆位于丝杆滑块的两侧。The number of the lifting rods is two, and the two lifting rods are located on both sides of the screw slider.
所述的蓄电池外部设有保护壳,蓄电池通过导线与电动机A连接,蓄电池通过导线与电动机B连接。The battery is provided with a protective shell outside, the battery is connected to the motor A through a wire, and the battery is connected to the motor B through a wire.
所述的搅拌缸内设有过滤板及拉杆,过滤板位于搅拌缸内,过滤板上设有拉杆,拉杆靠近机体内壁。The mixing cylinder is provided with a filter plate and a pull rod, the filter plate is located in the mixing cylinder, and the filter plate is provided with a pull rod, and the pull rod is close to the inner wall of the machine.
所述的机架包括固定板、立柱及底座,底座底部设有移动轮,底座上设有立柱,立柱的数量为两个,两个立柱分别位于底座的两端,立柱顶部与固定板连接,固定板上设有支撑柱及蓄电池。The frame includes a fixed plate, a column and a base, the bottom of the base is provided with a moving wheel, the base is provided with a column, the number of the column is two, the two columns are respectively located at two ends of the base, and the top of the column is connected with the fixed plate, A support column and a battery are arranged on the fixing plate.
所述的搅拌缸底部通过管道与排砂浆管连接。The bottom of the mixing tank is connected with the mortar discharging pipe through a pipeline.
本实用新型的有益效果是:该装置通过太阳能板将太阳能转换成电能供搅拌机构A与搅拌机构B同时工作进行搅拌,搅拌速率高,可以满足建筑施工需要,此外,在需要清洗该装置或者取出滤板时,通过升降装置带动缸盖、搅拌杆等向上运动,将搅拌缸打开,可以通过拉动拉杆将滤板从机体内取出,方便进行清理及维护。The beneficial effect of the utility model is that: the device converts solar energy into electric energy through the solar panel, and the stirring mechanism A and the stirring mechanism B work at the same time for stirring, and the stirring rate is high, which can meet the needs of building construction. In addition, when the device needs to be cleaned or taken out When the filter plate is removed, the cylinder head, stirring rod, etc. are moved upward by the lifting device to open the stirring cylinder, and the filter plate can be taken out from the body by pulling the pull rod, which is convenient for cleaning and maintenance.
附图说明:Description of drawings:
图1是本实用新型结构示意图。FIG. 1 is a schematic structural diagram of the present utility model.
图2是本实用新型图1中A处的局部放大图。Fig. 2 is a partial enlarged view of A in Fig. 1 of the present invention.
具体实施方式:Detailed ways:
参照各图,一种节能高效的砂浆搅拌机,包括机架,机架上设有支撑柱4,支撑柱4上设有太阳能板3,太阳能板3通过转轴与支撑柱4连接,可以通过手动转动太阳能板3使太阳能板3转动到与太阳光照射角度相匹配的位置,提高太阳能的利用率。太阳能板3通过导线与蓄电池1连接,蓄电池1设在机架上,机架上设有升降装置,升降装置的顶部与升降板7连接,升降板7上设有驱动机构,驱动机构与搅拌机构A连接,驱动机构与搅拌机构B连接,同一个驱动机构可以同时带动搅拌机构A与搅拌机构B搅拌,搅拌机构A与搅拌机构B分别位于升降装置的两侧且搅拌机构A与搅拌机构B的结构相同,搅拌机构A包括缸盖8、搅拌杆9及搅拌缸10,搅拌缸10设在机架上,搅拌缸10上设有缸盖8,缸盖8固定升降板7上,缸盖8与搅拌杆9通过轴承连接,搅拌杆9的搅拌端位于搅拌缸10内,搅拌杆9的另一端与驱动机构连接,驱动机构包括电动机A20、带轮A6、带轮B19及驱动带5,电动机A20通过电机固定架固定在升降板7上,电动机A20的输出轴与带轮B19的输入端固定连接,带轮B19的输出端与搅拌机构B连接,带轮B19与驱动带5的一端连接,驱动带5的另一端与带轮A6连接,带轮A6的输出端与搅拌机构A中的搅拌杆9固定连接,带轮A6设在升降板7上。Referring to the figures, an energy-saving and high-efficiency mortar mixer includes a frame, a
所述的升降装置包括驱动箱15、电动机B24、丝杆滑块22、转动丝杆23及升降杆17,所述的驱动箱15设在机架上,驱动箱15内设有电动机B24,电动机B24的输出轴与转动丝杆23的一端通过联轴器连接,转动丝杆23的另一端与驱动箱15顶壁连接,转动丝杆23与丝杆滑块22通过螺纹连接,丝杆滑块22与升降杆17的一端固定连接,升降杆17的另一端穿过驱动箱15的顶壁与升降板7固定连接。The lifting device includes a
所述的升降杆17的数量为两个,两个升降杆17分别位于丝杆滑块22的两侧。The number of the
所述的蓄电池1外部设有保护壳2,蓄电池1通过导线与电动机A20连接,蓄电池1通过导线与电动机B24连接。The
所述的搅拌缸10内设有过滤板12及拉杆11,过滤板12位于搅拌缸10内,过滤板12上设有拉杆11,拉杆11靠近机体内壁。The stirring
所述的机架包括固定板21、立柱18及底座13,底座13底部设有移动轮14,底座13上设有立柱18,立柱18的数量为两个,两个立柱18分别位于底座13的两端,立柱18顶部与固定板21连接,固定板21上设有支撑柱4及蓄电池1。升降装置、搅拌机构A及搅拌机构B均设在底座13上。The frame includes a fixed plate 21 , a
所述的搅拌缸10底部通过管道与排砂浆管16连接。The bottom of the
具体实施过程如下:该装置在使用时,首先调整太阳能板3的高度,启动电动机B24,电动机B24带动转动丝杆23转动,转动丝杆23转动时带动丝杆滑块22沿转动丝杆23升降,丝杆滑块22上升时通过升降杆17带动升降板7、驱动机构、缸盖8、搅拌杆9上升,当缸盖8上升时搅拌缸10的缸体打开,可以向搅拌缸10内加入砂浆料及水,当砂浆料及水加入搅拌缸10内时,通过升降机构带动缸盖8合在搅拌缸10上,此时,开动电动机A20,电动机A20带动带轮B19转动,带轮B19通过驱动带5带动带轮A6转动,带轮A6与带轮B19转动时分别带动搅拌机构A与搅拌机构B中的搅拌杆9转动对搅拌缸10内的物料进行搅拌混合,搅拌混合后的物料通过滤板12过滤将砂浆中的大块颗粒过滤掉,过滤后的物料通过排砂浆管16排出机体使用。The specific implementation process is as follows: when the device is in use, first adjust the height of the
该装置通过太阳能板3将太阳能转换成电能供搅拌机构A与搅拌机构B同时工作进行搅拌,搅拌速率高,可以满足建筑施工需要,此外,在需要清洗该装置或者取出滤板时,通过升降装置带动缸盖8、搅拌杆9等向上运动,将搅拌缸10打开,可以通过拉动拉杆11将滤板从机体内取出,方便进行清理及维护。The device converts solar energy into electrical energy through the
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