CN210703271U

CN210703271U - Full-automatic anti-deviation welding device

Info

Publication number: CN210703271U
Application number: CN201921335623.9U
Authority: CN
Inventors: 邵海洋
Original assignee: Zhejiang Shengtai New Energy Co ltd
Current assignee: Zhejiang Shengtai New Energy Co ltd
Priority date: 2019-08-17
Filing date: 2019-08-17
Publication date: 2020-06-09
Anticipated expiration: 2029-08-17

Abstract

The utility model discloses a full-automatic anti-deviation welding device, which comprises a base, wherein a support frame is fixedly arranged on the base, a switch is fixedly arranged on the base at the right side of the supporting frame, a fixed plate is fixedly arranged at the inner side above the supporting frame, and the specific number is 2, compression cylinders are fixedly arranged between the fixing plates through bolts, pressure sensors are fixedly arranged in the compression cylinders, the bottom of the compression cylinder is fixedly provided with a positioning strip, the middle position of the bottom of the positioning strip is fixedly provided with a moving electric rail, location strip bottom both sides fixed mounting has a piece, the location strip is through a tight clamp plate of a piece fixedly connected with, the utility model relates to a novelty, easy operation, completion weldment work that can be automatic and effectively avoid taking place the skew in welding process, great promotion the practicality of device, be fit for being extensively promoted and used.

Description

Full-automatic anti-deviation welding device

Technical Field

The utility model relates to a welding set, in particular to full-automatic prevent excursion welding set.

Background

The welding device is equipment required for realizing a welding process, is often used for machining and maintaining machinery, comprises a welding machine, welding process equipment and welding auxiliary appliances, and has an unprecedented speed for automatic welding technology and equipment. The development of the national large-scale basic engineering such as the west-east gas transmission engineering, the aerospace engineering, the ship engineering and the like and the rise of the domestic automobile industry all effectively promote the development and progress of the advanced welding process, particularly the welding automation technology, and the welding robot and the intelligent welding can also be properly developed in the specific field and have wide application.

Although the existing welding device can complete welding work, various steps need to be carried out by operators in person, welding errors or welding failures are caused due to the fact that objects to be welded possibly slide in the welding process or welding gun looseness possibly causes welding deviation due to long-time use, welding efficiency can be seriously affected, meanwhile, the objects to be welded can be damaged, and great loss is brought to users or enterprises.

SUMMERY OF THE UTILITY MODEL

The utility model provides a full-automatic prevent excursion welding set, simple structure, easily operation, through the fixed of treating welding article and welder, can effectually avoid welding the problem that the skew appears, reduces the loss of bringing by the welding skew, improves the practicality of device, can effectively solve the problem in the background art.

The utility model provides a specific technical scheme as follows:

the utility model provides a pair of full-automatic prevent excursion welding set, the on-line screen storage device comprises a base, fixed mounting has a frame on the base, it has the switch to lie in a frame right side fixed mounting on the base, the inboard fixed mounting in frame top has the fixed plate, and concrete quantity is 2, there is compression cylinder through bolt fixed mounting between the fixed plate, the inside fixed mounting of compression cylinder has pressure sensor, compression cylinder bottom fixedly connected with location strip, location strip bottom intermediate position fixed mounting has the motion electric rail, location strip bottom both sides fixed mounting has a piece, the location strip is through a piece fixedly connected with holding down plate.

Optionally, a fixing groove is formed in the bottom of the moving electric rail, a welding opening is formed in the position, corresponding to the fixing groove, of the pressing plate, and a sliding groove is formed in the side wall of the welding opening.

Optionally, rollers are fixedly mounted on two sides of the lower portion of the welding gun, the rollers are clamped and fixed in sliding grooves formed in the side wall of the welding port, the upper end of the welding gun is inserted and fixed in a fixing groove, and the lower portion of the welding gun is fixed in the welding port through the rollers in a clamped mode.

Optionally, a rubber layer is coated and connected below the pressing plate, and a rubber pad is fixedly mounted on the base corresponding to the pressing plate.

The utility model has the advantages as follows:

1. the utility model discloses it is practical, convenient operation and excellent in use effect, in operation, operating personnel switch on and open the switch, compression cylinder extends downwards and promotes location strip and a piece, and then promote the clamp plate and remove the completion downwards and treat the fixed of welding article, compression cylinder pressure sensor work simultaneously, can automatic shutdown when pressure that pressure sensor detected reaches certain numerical value, compression cylinder and pressure sensor cooperation work, can effectual completion treat the fixed of welding article, prevent that the skew from appearing in the welding, also can guarantee simultaneously to treat that welding article can not bear too big pressure and receive destruction, the practicality has been improved.

2. The utility model discloses in, can drive welder motion work after the motion electric rail circular telegram, welder upper end is pegged graft simultaneously and is fixed in the fixed slot of motion electric rail, and the gyro wheel joint is passed through in the welding seam in the below, can make welder still weld along the welding seam after long-time use is not hard up, the problem of welding skew can not appear to reduce the loss of bringing by welding skew, improved economic benefits, and the use of gyro wheel makes welder motion work more level and smooth.

3. The utility model discloses in, rubber layer and rubber pad have elasticity, and the texture is softer, and when treating the fixed of welding article, rubber layer and rubber pad receive pressure to take place deformation, have played the effect of buffering, can prevent that base and holding plate from causing to scrape flower and damage to it, the effectual effect that has played the protection, also increased absorbing function simultaneously, the reduction loss of maximize.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic view of the overall appearance of a full-automatic anti-deviation welding device of the present invention;

FIG. 2 is a schematic view of a related structure of a compression cylinder of the fully automatic anti-deviation welding device of the present invention;

FIG. 3 is a schematic diagram of a welding gun-related connection of the fully automatic anti-deviation welding device of the present invention;

FIG. 4 is a schematic diagram of the overall circuit connection of a fully automatic anti-shift welding device according to the present invention;

in the figure: 1. a base; 2. supporting a frame; 3. a compression cylinder; 4. a moving electrical rail; 5. pressing the plate tightly; 6. a positioning bar; 7. supporting a block; 8. a fixing plate; 9. a rubber layer; 10. a bolt; 11. a rubber pad; 12. a switch; 13. a welding gun; 14. fixing grooves; 15. welding the opening; 16. a roller; 17. a chute; 18. a pressure sensor.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

A fully automatic anti-deviation welding device according to an embodiment of the present invention will be described in detail with reference to fig. 1 to 4.

As shown in fig. 1-4, a full-automatic anti-deviation welding device, including base 1 and welder 13, fixed mounting has a frame 2 on the base 1, it has switch 12 to lie in 2 right side position fixed mounting of a frame on the

base

1, 2 inboard fixed mounting in top of a frame have fixed plate 2, and specific quantity is 2, there is compression cylinder 3 through bolt 10 fixed mounting between the

fixed plate

8, 3 inside fixed mounting of compression cylinder have

pressure sensor

18, 3 bottom fixed mounting of compression cylinder have

location strip

6, 6 bottom intermediate position fixed mounting of location strip has motion

electric rail

4, 6 bottom both sides fixed mounting of location strip has a piece 7, location strip 6 is through a piece 7 fixedly connected with clamp plate 5.

As shown in fig. 1-4 in this embodiment, after the switch is turned on and turned on, the compression cylinder 3 extends downwards and pushes the positioning strip 6 and the support block 7, and then the pressing plate 5 is pushed to move downwards to complete the fixation of the object to be welded, and meanwhile, the pressure sensor 18 in the compression cylinder 3 works, and when the pressure detected by the pressure sensor 18 reaches a certain value, the pressure can be automatically switched off, and the compression cylinder 3 and the pressure sensor 18 work in cooperation, so that the fixation of the object to be welded can be effectively completed, the welding can be prevented from being deviated, and meanwhile, the object to be welded can not bear too much pressure and be damaged, thereby improving the practicability of the device.

The rubber layer 9 is connected below the pressing plate 5 in a covering mode, and the rubber pad 11 is fixedly installed on the base 1 corresponding to the position of the pressing plate 5.

As shown in fig. 1, in this embodiment, the rubber layer 9 and the rubber pad 11 have elasticity and are soft in texture, and when the object to be welded is fixed, the rubber layer 9 and the rubber pad 11 are deformed under pressure, thereby playing a role of buffering, preventing the base 1 and the pressing plate 5 from scratching and damaging the object, effectively playing a role of protection, and simultaneously increasing a shock-absorbing function, and reducing the loss possibly caused by the maximized effect.

Fixed slot 14 has been seted up to motion electric rail 4 bottom, the welding mouth 15 has been seted up to the corresponding fixed slot 14 position on the clamp plate 5, spout 17 has been seted up on the lateral wall of welding mouth 15, welder 13 below both sides fixed mounting has gyro wheel 16, the 16 joints of gyro wheel are fixed in the spout 17 of seting up on the 15 lateral walls of welding mouth, welder 13 upper end grafting is fixed in fixed slot 14, welder 13 below is fixed in welding mouth 15 through the 16 joints of gyro wheel.

In this embodiment, as shown in fig. 3, the moving rail 4 drives the welding gun 13 to move along the fixing groove 14, the welding port 15 corresponds to the fixing groove 14 in the vertical direction, the roller 16 is clamped below the welding gun 13 in the welding port 15, even if the welding gun 13 is loosened due to long-time use, the welding gun can still weld along the welding port 15 in a straight line, the problem of welding deviation cannot occur, thereby effectively reducing the welding failure caused by the welding deviation or the damage of the welded object, and the moving work of the welding gun 13 can be smoother by using the roller 16.

Referring to fig. 4, the input end of the switch 12 is electrically connected to an external power source through a wire, the output end of the switch 2 is electrically connected to the input end of the compression cylinder 3 through a wire, the output end of the compression cylinder 3 is electrically connected to the input end of the pressure sensor 18 through a wire, the output end of the switch 12 is electrically connected to the input end of the moving electric rail 4 through a wire, and the output end of the moving electric rail 4 is electrically connected to the input end of the welding gun 13 through a wire.

It should be noted that, the utility model relates to a fixing device for producing wet tissues, in operation, an operator firstly places the objects to be welded on the rubber pad 11 of the base 1, so that the parts to be welded are aligned with the welding port 15, after the objects are placed, the switch 12 is opened, the compression cylinder 3 extends downwards after being electrified and pushes the positioning strip 6 and the support block 7, and then the pressing plate 5 is pushed to move downwards to fix the objects to be welded, through the fixing action of the pressing plate 5 and the base 1, the offset welding caused by the sliding of the objects to be welded can be effectively prevented, the welding quality is greatly improved, the practicability of the device is increased, meanwhile, the pressure sensor 18 in the compression cylinder 3 works and detects the pressure, when the pressure reaches a certain value, the automatic short circuit is realized, thereby ensuring that the objects to be welded can not be damaged due to bearing too large pressure when the fixation is completed, the rubber layer 9 and the rubber pad 11 have elasticity and soft texture, deform when being pressed, play a role in buffering, prevent the base 1 and the pressing plate 5 from scratching and damaging articles to be welded, effectively play a role in protection, simultaneously, the shock absorption function is also added, the possible loss is reduced to the maximum extent, after the object to be welded is fixed, the welding gun 13 is driven by the moving electric rail 4 to move along the fixed groove 14, the welding port 15 corresponds to the fixed groove 14 in the vertical direction, the lower part of the welding gun 13 is clamped in the welding port 15 through the roller 16, even if the welding gun 13 loosens due to long-term use, the welding gun can still weld along the welding port 15 in a straight line, the problem of welding deviation is avoided, therefore, the welding failure caused by welding deviation or the damage of the welded article can be effectively reduced, and the movement work of the welding gun 13 can be smoother through the use of the roller 16.

The utility model discloses a base 1; a support frame 2; a compression cylinder 3; a moving electric rail 4; a pressing plate 5; a positioning strip 6; a support block 7; a fixed plate 8; a rubber layer 9; a bolt 10; a rubber pad 11; a switch 12; a welding torch 13; a fixing groove 14; a welding port 15; a roller 16; a chute 17; the components of the pressure sensor 18 are all standard or known to those skilled in the art, and their structure and principle are known to those skilled in the art through technical manuals or through routine experimentation.

It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The utility model provides a full-automatic prevent excursion welding set, includes base (1) and welder (13), its characterized in that: fixed mounting has a frame (2) on base (1), it has switch (12) to lie in a frame (2) right side position fixed mounting on base (1), a frame (2) top inboard fixed mounting has fixed plate (8), and specific quantity is 2, there is compression cylinder (3) through bolt (10) fixed mounting between fixed plate (8), compression cylinder (3) inside fixed mounting has pressure sensor (18), compression cylinder (3) bottom fixed mounting has location strip (6), location strip (6) bottom intermediate position fixed mounting has motion electric rail (4), location strip (6) bottom both sides fixed mounting has a piece (7), location strip (6) are through a piece (7) fixedly connected with clamp plate (5).

2. The full-automatic deviation-preventing welding device according to claim 1, characterized in that: the bottom of the moving electric rail (4) is provided with a fixing groove (14), the pressing plate (5) is provided with a welding opening (15) corresponding to the fixing groove (14), and the side wall of the welding opening (15) is provided with a sliding groove (17).

3. The full-automatic deviation-preventing welding device according to claim 1, characterized in that: welder (13) below both sides fixed mounting has gyro wheel (16), gyro wheel (16) joint is fixed in spout (17) of seting up on welding mouth (15) lateral wall, welder (13) upper end is pegged graft and is fixed in fixed slot (14), welder (13) below is fixed in welding mouth (15) through gyro wheel (16) joint.

4. The full-automatic deviation-preventing welding device according to claim 1, characterized in that: the rubber layer (9) is connected to the lower portion of the pressing plate (5) in a covering mode, and a rubber pad (11) is fixedly installed on the base (1) corresponding to the position of the pressing plate (5).

5. The full-automatic deviation-preventing welding device according to claim 1, characterized in that: the input of switch (12) passes through the wire with external power and constitutes the electricity and be connected, the output of switch (12) passes through the wire with the input of compression cylinder (3) and constitutes the electricity and be connected, the output of compression cylinder (3) passes through the wire with the input of pressure sensor (18) and constitutes the electricity and be connected, the output of switch (12) passes through the wire with the input of motion electric rail (4) and constitutes the electricity to be connected, the output of motion electric rail (4) passes through the wire with the input of welder (13) and constitutes the electricity and be connected.