CN210701660U

CN210701660U - Improved efficient storage battery cutting and recycling device

Info

Publication number: CN210701660U
Application number: CN201921650146.5U
Authority: CN
Inventors: 徐正义
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-09-30
Filing date: 2019-09-30
Publication date: 2020-06-09
Anticipated expiration: 2029-09-30

Abstract

The utility model discloses an improved high-efficiency battery cutting and recycling device, which comprises at least one battery bottom case cutting mechanism and a battery vibration mechanism corresponding to the battery bottom case cutting mechanism; the cutting mechanism for the battery bottom shell comprises a driving motor and a speed reducer, wherein the driving motor drives the speed reducer, the speed reducer drives a crank, the crank drives a pushing block to move back and forth, the pushing block is arranged in a battery moving and cutting longitudinal channel, a falling channel for placing a battery is arranged in the vertical direction of the upper part of the pushing block, the falling channel is communicated with the cutting longitudinal channel, a battery cutting blade is transversely arranged in the cutting longitudinal channel in front of the pushing block, and an opening is formed below the cutting blade; the battery jar vibration mechanism comprises at least one box body which is arranged longitudinally and can generate vibration. The utility model discloses can handle different specification storage batteries simultaneously, the efficiency of handling the storage battery increases substantially, and trouble-free work can handle storage battery 240 tons one day.

Description

Improved efficient storage battery cutting and recycling device

Technical Field

The utility model relates to a storage battery cutting recovery unit, especially a high-efficient storage battery cutting recovery unit of modified.

Background

The accumulator used for automobile, motorcycle, tractor, diesel engine, communication equipment and computer is a lead-acid accumulator, which is composed of plastic shell, lead plate and plastic shell cover. The design life of the storage battery is 5-8 years, but the actual service life is generally 2-5 years, and the scrappage is quite large each year. If the recycling treatment is not carried out, the environment is greatly polluted.

At present, the recovery of waste storage batteries is generally manually operated: firstly, breaking the crushed material shell by a heavy hammer, and then manually separating lead plates, wherein each person can only separate 2-3 tons of lead plates after working for 8 hours every day by the traditional recovery method, and the traditional recovery method has the defects of low automation degree, high labor cost, low efficiency and the like; in addition, when the lead plate is manually separated, the lead plate is easily contacted with electrolyte and lead powder, and the electrolyte and the lead powder seriously harm the health of workers.

Application No. 2019208552751, a high-efficiency battery cutting and recycling device convenient for maintenance; the above problems are solved, however, the applicant finds in practical use that there are also needs for improvement: 1) the lower part of the vibration box body is required to be provided with a guide rail, so that the total weight of the vibration mechanism is increased, and the material cost and the processing cost are increased; 2) the storage battery is transversely placed, namely the widest face of the storage battery is vertical to the guide rail, and although the storage battery can be placed on the guide rail with the same length, the storage battery is easy to topple over, so that a pressing mechanism is required to be arranged at an outlet of the storage battery, and the problem can be solved.

Disclosure of Invention

The utility model aims at providing an improved high-efficiency battery cutting and recycling device, which comprises at least one battery bottom case cutting mechanism, a battery jar vibration mechanism corresponding to the battery bottom case cutting mechanism, a front support frame used for installing the battery bottom case cutting mechanism and a rear support frame used for the battery jar vibration mechanism;

the cutting mechanism for the battery bottom shell comprises a driving motor and a speed reducer, wherein the driving motor and the speed reducer are installed on a front support frame, the driving motor drives the speed reducer, the speed reducer drives a crank, the crank drives a push block to move back and forth, the push block is arranged in a battery mobile cutting longitudinal channel, a falling channel for placing a battery is arranged in the vertical direction of the upper portion of the push block, the falling channel is communicated with a front longitudinal channel, a battery cutting blade is transversely arranged in the cutting longitudinal channel, an opening is formed below the cutting blade, and the horizontal plane of the cutting edge of the cutting blade is higher than the bottom surface of the;

the battery jar vibration mechanism comprises at least one box body longitudinally arranged on a rear support frame, a vibration motor is arranged on the top surface of the box body, elastic parts are arranged on two sides of the box body, the lower end of each elastic part is arranged on the rear support frame, at least one partition plate is arranged in the box body, the box body is divided into at least two vibration longitudinal channels by the partition plates, and the vibration longitudinal channels are correspondingly communicated with front cutting longitudinal channels in size;

at least one bottom plate for supporting the battery is arranged on the bottom surface of the vibration longitudinal channel.

As a further improvement, in order to process storage batteries of different specifications simultaneously, a bottom plate A for supporting a battery is arranged on the left side of one section of the bottom surface of a partial vibration longitudinal channel, a bottom plate A for supporting the battery is arranged on the right side of the other adjacent section of the bottom surface, and the width of the bottom plate A is smaller than half of the transverse width of the storage battery.

In order to add a storage battery with a small relative size, bottom plates B for supporting the battery are arranged on two sides of the bottom surface of the partial vibration longitudinal channel, and the width of each bottom plate B is equal to the thickness of the shell of the storage battery.

As a further improvement, a conveying belt or a collecting box is arranged below the outlet of the guide rail storage battery, and the treated storage battery shell falls onto the conveying belt or the collecting box.

As further improvement, the outer side surface of the falling channel of the storage battery is provided with a vent hole, the outer side of the vent hole is provided with a cavity, the cavity and the plurality of falling channels form the body box, and the outer side surface of the cavity is provided with an exhaust fan.

As a further improvement, the longitudinal channel and the falling channel are in series sizes so as to adapt to the treatment of storage batteries with different specifications.

Adopt above-mentioned technical scheme, put into the whereabouts passageway to the storage battery that needs were handled, then fall into the vertical passageway of cutting, the ejector pad promotes and moves forward, and after the drain pan part of storage battery contacted with the blade cutting edge, under the effect of thrust, the drain pan of storage battery was cut, fell into ground from the opening of blade below and set up the collection box in. The pushing block moves forwards to the limit position and then retreats, the battery falls into the battery in front of the pushing block to perform mechanical motion in a reciprocating mode, the battery with the bottom shell cut off enters a longitudinal channel in the box body of the vibration mechanism under the pushing of the battery at the rear, and materials in the battery shell pass through the guide rail gap and fall due to strong vibration in the longitudinal moving process of the materials in the battery shell.

Because the left side of one section of the bottom surface of the partial vibration longitudinal channel is provided with the bottom plate for supporting the battery, the right side of the other section of the bottom surface is provided with the bottom plate for supporting the battery, and the width of the bottom plate is less than half of the electrical transverse width; the storage battery shakes in the vertical passageway earlier and shakes the right side waste material, then shakes the left side waste material again in the in-process of marcing forward, like this, the width differs storage battery of 1-2 centimetres all can be applicable to such vertical passageway of vibrations, conveniently processes the storage battery of more sizes.

In addition, the structure omits the original specially arranged guide rail, thereby reducing the production cost.

Because the box body is elastically connected with the rear supporting frame, the noise generated by vibration is greatly reduced when the vibration motor works.

Through a plurality of tests, compared with a device with the same treatment capacity of application number 2019208552751, the utility model has the advantages that the total weight is reduced by 400-500 kg, namely, the material cost and the processing cost are reduced, and the electricity consumption can be saved by about one ninth; the device can process 240 tons of storage batteries in one day when the storage batteries work without faults, and the workload is relative to that of 80 workers in one day.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a section of a box body;

FIG. 3 is another schematic view of the cross-sectional structure of the case;

FIG. 4 is a schematic view of the longitudinal arrangement structure of the present invention;

FIG. 5 is a schematic view of the longitudinal arrangement of the cases;

FIG. 6 is a schematic view of the arrangement of the base plate A;

FIG. 7 is a schematic view of the arrangement of the base plate B;

FIG. 8 is a schematic view of a battery processing arrangement before modification;

FIG. 9 is a schematic view of a battery treatment arrangement of the present invention;

in the drawings: 1a, a front support frame 1B, a rear support frame 2, a speed reducer 3, a crank 4, a connecting rod 5, a pushing block 6, a battery 7, a cutting blade 8, a driving motor 9, a falling channel 10, an electric control cabinet 11, a vibration motor 12, an elastic part 13, a support seat 14, a lower support seat 15, a partition plate 16, a bottom plate A17, a bottom plate B18, a cutting longitudinal channel 19, a vibration longitudinal channel 19, a suction fan 21, and a longitudinal support beam of.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

As shown in fig. 1, 2, 3, 4 and 5, an improved high-efficiency battery cutting and recycling device comprises at least one battery bottom case cutting mechanism, a battery vibration mechanism corresponding to the battery bottom case cutting mechanism, a front support frame 1a for mounting the battery bottom case cutting mechanism, and a rear support frame 1b for pressing the battery vibration mechanism; the front support frame 1a and the rear support frame 1b are two independent bodies; namely, the front part and the rear part of the device can be separately hoisted, thereby being convenient for transportation; a plurality of battery jar bottom shell cutting mechanisms are transversely arranged on the front supporting frame, a plurality of battery jarring mechanisms corresponding to the battery jar bottom shell cutting mechanisms can be used for processing a plurality of battery jarring mechanisms at the same time, and the number of the battery jar shaking mechanisms is the same;

the battery bottom shell cutting mechanism comprises a driving motor 8 and a speed reducer 2; the driving motor 8 and the speed reducer 2 are arranged on the front support frame 1 a;

the front support frame 1a is a frame for mounting parts of a storage battery bottom case cutting mechanism, the driving motor 8 is assembled on the bottom surface of the front portion of the front support frame, the driving motor 8 drives the speed reducer 2 through a belt, the speed reducer 2 drives the crank 3, the crank 3 is actually a flywheel, the principle of the device is a crank slider mechanism, the crank 3 drives the connecting rod 4, the connecting rod 4 drives the push block 5 to move back and forth, and the speed reducer 2 and the crank 3 are mounted on the upper portion of the front support frame 1 a.

In the attached drawing 3, the two speed reducers 2 are arranged, so that the two driving motors 8 are bound to be two, and in the actual working process, the number of the storage batteries can be processed as required, and one driving motor 8 or two driving motors 8 are started.

The push block 5 is arranged in a movable cutting longitudinal channel 18 of the battery 6, and the cutting longitudinal channel 18 is a channel through which the battery 6 moves from the front part of the rack to the rear part of the rack; the cut longitudinal channels 18 are in multiple strips.

A falling channel 9 for placing a storage battery is vertically arranged at the upper part of the push block 5, the falling channel 9 is communicated with the cutting longitudinal channel, the upper port of the falling channel 9 is an inlet for placing the storage battery to be cut, the storage battery to be cut is placed from the inlet of the storage battery and falls down through the gravity of the storage battery body, and a plurality of storage batteries are arranged in the falling channel 9 during actual work; the falling channel 9 is transversely provided with a plurality of strips; an electrical control cabinet 10 is arranged on the outer side surface of the falling passage 9, and the electrical control cabinet 10 controls the whole device to be electrically started or closed.

An operation platform 21 for an operator is arranged below one side of the electric control cabinet 10, and the operator stands on the operation platform 21 to place a storage battery in an inlet of the storage battery; a ladder stand, not shown in the drawings, is also provided on one side of the operation platform 21.

A battery jar cutting blade 7 is transversely arranged in a cutting longitudinal channel 18 in front of the push block 5, an opening is arranged below the cutting blade 7, the horizontal plane of the cutting edge of the cutting blade 7 is higher than the bottom surface of the longitudinal channel, the cut battery jar bottom shell falls into the collecting box from the opening, and a conveying belt is arranged below the opening during batch production and directly conveys the battery jar bottom shell away through the conveying belt;

during actual assembly, be provided with cutting blade 7 installation guide slot in preceding support frame 1a outside, insert cutting blade 7 in the guide slot, fixed good can work for a long time, cutting blade 7 horizontal length is longer, and cutting blade 7 transversely passes a plurality of cutting longitudinal channels 18, and a piece of whole blade produces the cutting at a plurality of cutting longitudinal channels 18.

In fig. 5, storage battery vibrations mechanism, including on the back support frame 1b vertically set up a box at least, the box is along support frame longitudinal extension, and vibrating motor 11 is installed to the box top surface, and the both sides of box set up elastic component 12, and the elastic component lower extreme is installed on back support frame 1b, sets up at least one baffle 15 in the box, and the baffle is cut apart into two at least vertical passageways 19 of vibrations with the box, and the size of the vertical passageway 19 of vibrations is corresponding and the switch-on with the vertical passageway 18 of anterior cutting.

That is, the upper supporting seats 13 are respectively arranged on two sides of the box body, the lower supporting seats 14 are arranged on the longitudinal supporting beams 22 of the rear supporting frames on two sides of the box body, the upper supporting seats 13 correspond to the lower supporting seats 14, the upper ends of the elastic pieces 12 are fixed in the upper supporting seats 13, the lower ends of the elastic pieces are fixed in the lower supporting seats 14, and the lower supporting seats 14 are supported on the longitudinal supporting beams 22.

At least one bottom plate for supporting the batteries is arranged on the bottom surface of the vibration longitudinal channel 19, so that the bottom plate for supporting the batteries arranged on the bottom surface of the vibration longitudinal channel 19 has two structures; the first structure is that only one bottom plate is arranged on the bottom surface of the vibration longitudinal channel 19, namely, one bottom plate is arranged on one side or the other side of the bottom surface; the second structure is that only two bottom plates are arranged on the bottom surface of the vibration longitudinal channel 19, namely, two bottom plates are respectively arranged on two sides of the bottom surface.

For the structure, when in actual processing, the box body is formed by transversely combining I-shaped steels with the same type, the steel plate is welded on the top surface of the I-shaped steel, the vibration motor 11 is arranged on the steel plate, and the space formed between the adjacent I-shaped steels in the box body is the vibration longitudinal channel 19.

Compared with the structure before improvement, the structure does not need to arrange a guide rail and a supporting plate in the box body, so that the processing is simple, and the I-shaped steel web plate is equivalent to a partition plate; the flange at the lower part of the I-shaped steel is equivalent to a bottom plate for supporting the battery, and only the width of the flange needs to be cut, and the method is shown in figure 2.

Referring to fig. 6, in order to process storage batteries of different specifications at the same time, a bottom plate a16 for supporting batteries is arranged on the left side of one section of the bottom surface of a partial vibration longitudinal channel, a bottom plate a16 for supporting batteries is arranged on the right side of the other section of the bottom surface, and the width of the bottom plate a16 is smaller than half of the transverse width of the storage battery.

By adopting the structure, the vibration longitudinal channel 19 with the same size can process the storage batteries with the transverse width difference of 1-2 cm; the size range of the battery jar is enlarged.

Referring to fig. 7, in order to add a relatively small battery cell, bottom plates B17 for supporting the battery cell are arranged on two sides of the bottom surface of the partial vibration longitudinal channel, and the width of the bottom plate B17 is equal to the thickness of the battery cell shell;

the structure has high requirements on gaps between two sides of the storage battery and two sides of the vibration longitudinal channel 19, and if the vibration longitudinal channel 19 for processing the storage battery with a larger size is designed into the structure, the storage battery with one size can only be processed, for example, the width of the storage battery is increased or reduced by 1 cm, and the storage battery cannot be processed.

Fig. 8 is a schematic diagram of the arrangement of the batteries in the vibrating longitudinal channel 19 before modification, so that the batteries are arranged, the batteries are easy to overturn and move disorderly in the vibrating longitudinal channel 19, and a battery pressing mechanism is required before the modification of the device.

FIG. 9 is a schematic diagram of the arrangement of the batteries in the vibrating longitudinal channel 19 of the device, such that the batteries are arranged such that the batteries do not topple over in the vibrating longitudinal channel 19, thereby eliminating the battery hold-down mechanism; and also reduces the processing cost.

The plurality of oscillating movement channels 19 arranged transversely in the box correspond to the cutting longitudinal channels 18, of course as many as the number of falling channels 9.

The outer side of the falling channel 9 of the battery is provided with a vent hole, the outer side of the vent hole is provided with a cavity, the cavity is matched with a body formed by a plurality of falling channels, and 2-3 exhaust fans 20 are arranged on the outer side of the cavity; because the storage battery drain pan produces great impact force in being cut, the waste material in the storage battery produces there is the dust, and the dust up drifts along the whereabouts passageway, and when these dust rose the ventilation hole position, was taken away by air exhauster 20 edgewise, avoids the entry of dust drift to the storage battery, and the entry of storage battery is nearer from operator's face, reduces the harm of dust to the operator like this.

As a further improvement, a conveying belt or a collecting box is arranged below the outlet of the guide rail storage battery, and the treated storage battery shell falls onto the conveying belt or into the collecting box.

The longitudinal cutting channels 18 are transversely provided with a plurality of falling channels 9 of the storage batteries corresponding to the longitudinal cutting channels 18, and the longitudinal cutting channels 18 and the falling channels 9 are of serial sizes so as to adapt to the processing of the storage batteries with different specifications.

The utility model has the main innovation points that the original guide rail and the supporting plate used for supporting the guide rail are eliminated by improving the structure of the vibration longitudinal channel 19, and the pressing mechanism at the outlet end of the storage battery is eliminated, so that the steel consumption is reduced; meanwhile, the vibration longitudinal channel 19 is provided with a bottom plate A16 on one side, so that the size range of the processing battery is enlarged; the vibration longitudinal channel 19 can be formed by welding and processing section bar I-shaped steel, so that the processing cost is reduced; the whole storage battery vibration mechanism is more stable and practical.

Claims

1. An improved high-efficiency battery cutting and recycling device comprises at least one battery bottom case cutting mechanism, a battery vibration mechanism corresponding to the battery bottom case cutting mechanism, a front support frame (1 a) used for installing the battery bottom case cutting mechanism and a rear support frame (1 b) used for the battery vibration mechanism;

the cutting mechanism for the battery bottom shell comprises a driving motor (8) and a speed reducer (2), the driving motor (8) and the speed reducer (2) are installed on a front support frame (1 a), the driving motor (8) drives the speed reducer (2), the speed reducer (2) drives a crank (3), the crank (3) drives a push block (5) to move back and forth, the push block (5) is arranged in a battery mobile cutting longitudinal channel (18), a falling channel (9) for placing a battery is arranged in the vertical direction of the upper portion of the push block, the falling channel (9) is communicated with the cutting longitudinal channel (18), a battery cutting blade (7) is transversely arranged in the cutting longitudinal channel (18), an opening is formed in the lower portion of the cutting blade (7), and the horizontal plane of the cutting edge of the cutting blade (7) is higher than the bottom surface of the cutting longitudinal channel;

the battery jar vibration mechanism is characterized by comprising at least one box body longitudinally arranged on a rear support frame (1 b), a vibration motor (11) is arranged on the top surface of the box body, elastic parts (12) are arranged on two sides of the box body, the lower end of each elastic part (12) is arranged on the rear support frame (1 b), at least one partition plate (15) is arranged in the box body, the box body is divided into at least two vibration longitudinal channels (19) by the partition plates (15), and the vibration longitudinal channels (19) are in corresponding correspondence with and communicated with front cutting longitudinal channels (18);

at least one bottom plate for supporting the battery is arranged on the bottom surface of the vibration longitudinal channel (19).

2. The improved high-efficiency battery cutting and recycling device as claimed in claim 1, wherein a bottom plate A (16) for supporting the battery is arranged on the left side of one section of the bottom surface of the partial vibration longitudinal channel (19), a bottom plate A (16) for supporting the battery is arranged on the right side of the other section of the bottom surface, and the width of the bottom plate A (16) is less than half of the transverse width of the battery.

3. The improved high-efficiency battery cutting and recycling device as claimed in claim 1, wherein bottom plates B (17) for supporting batteries are arranged on two sides of the bottom surface of the partial vibration longitudinal channel, and the width of each bottom plate B (17) is equal to the thickness of a battery shell.

4. An improved high-efficiency battery cutting and recycling device as claimed in any one of claims 1-3, wherein a conveying belt or a collecting box is arranged below the battery outlet of the guide rail, and the processed battery shell falls onto the conveying belt or the collecting box.

5. The improved high-efficiency battery cutting and recycling device is characterized in that a vent hole is formed in the outer side face of a falling channel of a battery, a cavity is formed in the outer side of the vent hole, the cavity is matched with a plurality of falling channels (9) to form a body box, and an exhaust fan (20) is installed on the outer side face of the cavity.