CN210699980U - Small-size disc granulation testing machine - Google Patents

Small-size disc granulation testing machine Download PDF

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Publication number
CN210699980U
CN210699980U CN201921272593.1U CN201921272593U CN210699980U CN 210699980 U CN210699980 U CN 210699980U CN 201921272593 U CN201921272593 U CN 201921272593U CN 210699980 U CN210699980 U CN 210699980U
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transmission shaft
bearing
bottom plate
base
frame
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CN201921272593.1U
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张春儒
徐赫廷
刘子豪
王汝刚
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Jinma Kuandian Fertilizer Co ltd
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Jinma Kuandian Fertilizer Co ltd
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Abstract

The utility model relates to a small-sized disk granulation testing machine, which comprises a base, a frame, an opening angle regulator, a bottom plate, a supporting frame, a cycloidal reducer, a driving wheel, a triangular belt, a driven wheel, a transmission shaft, a bearing assembly, a bearing seat and a rotary disk; the opening angle regulator is arranged on the base; the bottom of the bottom plate is connected with the upper end surface of the frame; the supporting frame is fixedly arranged on the bottom plate; the cycloidal speed reducer is arranged on the support frame, and an output shaft of the cycloidal speed reducer is provided with a driving wheel; one end of the triangular belt is connected with the driving wheel, and the other end of the triangular belt is connected with the driven wheel; the driven wheel is arranged at the lower end part of the transmission shaft; the bearing assembly is arranged on the transmission shaft, and the bearing seat is arranged at the bottom of the bearing assembly; the rotary disc is arranged at the upper end part of the transmission shaft. The utility model discloses can be used for disc granulation testing machine, simple structure is reasonable, convenient operation, and the experiment is with low costs, the safety and stability.

Description

Small-size disc granulation testing machine
Technical Field
The utility model relates to a granulation testing machine especially relates to a small-size disc granulation testing machine.
Background
Granulator wide application in fields such as chemical industry, pharmacy, environmental protection is one kind and makes the powdery material into, the shaping machinery of specific granule shape, and disc granulator is a type of granulator, and its theory of operation is: various dry powder materials are added from the top of the equipment, are degassed, spirally pre-compressed and conveyed to arc-shaped notches of the two rollers, the two rollers rotate at constant speed and in reverse directions, the materials are bitten into the grooves and are forcibly compressed, the pressure borne by the materials after passing through a compression area is gradually reduced, the materials are naturally separated by the surface tension and the gravity, the materials enter a granulator and a granulator for crushing and finishing, the materials enter a vibrating screen for screening, qualified products are conveyed into a finished product bin or directly packaged by the conveyor, the powdery undersize materials are conveyed back to a raw material bin for secondary rolling by a material returning device, the magnitude of extrusion force can be adjusted by a hydraulic system according to the requirement of particle strength, and the materials such as sheets, strips, olives, oblate and the like can be obtained by changing the groove form of the roller surfaces.
In the production process of each granulated fertilizer, the sense and the properties of the product are required to be tested in the early stage, a large disc granulator is required to be used for testing, a specific amount of raw materials is required to be added, and the test is not successful at one time and needs to be repeated, so that a large amount of raw and auxiliary materials are required to be added in the process of determining the production process of each granulated fertilizer, the cost is greatly wasted, and certain difficulty is brought to waste treatment. Therefore, there is a need for a small-sized disk granulation testing machine which can realize convenient testing, improve safety performance, reduce testing cost, and determine a production process in the simplest manner.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a simple structure is reasonable, convenient operation, experiment are with low costs, the small-size disc granulation testing machine of safety and stability.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a small-sized disk granulation testing machine comprises a base, a rack, an opening angle regulator, a bottom plate, a supporting frame, a cycloidal reducer, a driving wheel, a triangular belt, a driven wheel, a transmission shaft, a bearing assembly, a bearing seat and a rotary disk, wherein the base is provided with a groove; the frame is fixedly arranged on the base; the opening angle regulator is arranged on the base and is positioned on the outer side of the rack; the bottom of the bottom plate is connected with the upper end surface of the rack; the supporting frame is fixedly arranged on the bottom plate; the cycloidal speed reducer is arranged on the support frame, and an output shaft of the cycloidal speed reducer is provided with a driving wheel; one end of the triangular belt is connected with the driving wheel, and the other end of the triangular belt is connected with the driven wheel; the driven wheel is arranged at the lower end part of the transmission shaft; the bearing assembly is arranged on the transmission shaft, and the bearing seat is arranged at the bottom of the bearing assembly; the bearing seat is arranged on the supporting frame; the rotary disc is arranged at the upper end part of the transmission shaft.
According to the small-sized disk granulation testing machine, the bearing assembly is provided with 2 groups, and comprises a bearing box, an end cover, a fastening bolt, a paper pad, a bearing, an O-shaped sealing ring and an elastic retainer ring; the end cover is connected with the bearing box through the fastening bolt, and the paper pad is arranged at the connecting part of the end cover and the bearing box; the bearing is arranged in the bearing box; the connecting parts of the end cover and the bearing box with the transmission shaft are provided with the O-shaped sealing ring; the connecting part of the bearing and the transmission shaft is provided with the elastic retainer ring, so that the device is convenient to use, and is safer and more stable.
As the small-sized disk granulation testing machine is characterized in that the base, the rack and the bottom plate are respectively provided with the support lug, the flare angle adjuster is connected with the base and the bottom plate through the support lug, the installation is convenient, the angles of the bottom plate and the transmission shaft can be adjusted through the flare angle adjuster, the angle of the rotary disk is further adjusted, the operation is simpler, the experimental effect is better, and the use cost is lower.
According to the small-sized disk granulation testing machine, the bottom plate is obliquely arranged, the transmission shaft and the bottom plate are arranged in parallel, so that the adjustment is more convenient, the energy consumption is less, the experiment cost is lower, and the use is safer and more reliable.
According to the small-sized disk granulation testing machine, the upper end part of the transmission shaft is provided with the flange with the seat, and the rotary disk is arranged on the flange with the seat, so that the small-sized disk granulation testing machine is convenient to mount and safer and more stable to use.
According to the small-sized disk granulation testing machine, the base is arranged at the bottom of the cycloidal speed reducer and fixedly arranged on the bottom plate, so that the small-sized disk granulation testing machine is convenient to have a better shockproof effect and is safer and more stable; the rotating speed of the cycloidal speed reducer is adjusted, an output shaft of the cycloidal speed reducer drives the driving wheel, the driving wheel drives the driven wheel through the triangular belt, the driven wheel drives the transmission shaft, and the transmission shaft drives the rotary disc, so that the rotating speed of the rotary disc is adjusted, the operation is convenient and rapid, the control is reliable, and the use is safer and more stable.
The utility model has the advantages that: the frame of the utility model is fixedly arranged on the base; the opening angle regulator is arranged on the base and is positioned on the outer side of the rack; the bottom of the bottom plate is connected with the upper end surface of the frame; the supporting frame is fixedly arranged on the bottom plate; the cycloidal reducer is arranged on the support frame, and an output shaft of the cycloidal reducer is provided with a driving wheel; one end of the triangular belt is connected with the driving wheel, and the other end of the triangular belt is connected with the driven wheel; the driven wheel is arranged at the lower end part of the transmission shaft; the bearing assembly is arranged on the transmission shaft, and a bearing seat is arranged at the bottom of the bearing assembly; the bearing seat is arranged on the support frame; the rotary disc is arranged at the upper end part of the transmission shaft; the bearing assembly is provided with 2 groups, and the bearing assembly comprises a bearing box, an end cover, a fastening bolt, a paper pad, a bearing, an O-shaped sealing ring and an elastic retainer ring; the end cover is connected with the bearing box through a fastening bolt, and a paper pad is arranged at the connecting part of the end cover and the bearing box; the bearing is arranged in the bearing box; o-shaped sealing rings are arranged at the connecting parts of the end cover and the bearing box with the transmission shaft; an elastic retainer ring is arranged at the connecting part of the bearing and the transmission shaft; the base, the frame and the bottom plate are all provided with support lugs, and the opening angle regulator is connected with the base and the bottom plate through the support lugs; the bottom plate is obliquely arranged, and the transmission shaft and the bottom plate are arranged in parallel; the upper end part of the transmission shaft is provided with a flange with a seat, and the rotary disc is arranged on the flange with the seat; the bottom of cycloid speed reducer is equipped with the frame, and the frame is fixed to be set up on the bottom plate, the utility model discloses can be used for disc granulation testing machine, simple structure is reasonable, convenient operation, and the experiment is with low costs, safety and stability.
Drawings
FIG. 1 is a schematic structural diagram of a small-sized disk granulation tester in the example;
FIG. 2 is a schematic view of a partially enlarged structure of a small-sized disk granulation testing machine in the example.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 and 2, a small-sized disk granulation testing machine comprises a base 1, a frame 2, an opening angle regulator 3, a bottom plate 4, a supporting frame 5, a cycloidal speed reducer 6, a driving wheel 7, a triangular belt 8, a driven wheel 9, a transmission shaft 10, a bearing assembly 11, a bearing seat 12 and a rotary disk 13; the frame 2 is fixedly arranged on the base 1; the flare angle regulator 3 is arranged on the base 1, and the flare angle regulator 3 is positioned on the outer side of the frame 2; the bottom of the bottom plate 4 is connected with the upper end surface of the frame 2; the supporting frame 5 is fixedly arranged on the bottom plate 4; the cycloidal speed reducer 6 is arranged on the support frame 5, and an output shaft of the cycloidal speed reducer 6 is provided with a driving wheel 7; one end of the triangular belt 8 is connected with the driving wheel 7, and the other end of the triangular belt 8 is connected with the driven wheel 9; the driven wheel 9 is arranged at the lower end part of the transmission shaft 10; the bearing assembly 11 is arranged on the transmission shaft 10, and the bearing seat 12 is arranged at the bottom of the bearing assembly 11; the bearing seat 12 is arranged on the support frame 5; the rotary disc 13 is arranged at the upper end part of the transmission shaft 10.
In one embodiment of the small disc granulation testing machine, the bearing assembly 11 is provided with 2 groups, and the bearing assembly 11 comprises a bearing box 14, an end cover 15, a fastening bolt 16, a paper pad 17, a bearing 18, an O-shaped sealing ring 19 and an elastic retainer ring 20; the end cover 15 is connected with the bearing box 14 through the fastening bolt 16, and the paper pad 17 is arranged at the connecting part of the end cover 15 and the bearing box 14; the bearing 18 is arranged in the bearing box 14; the connecting parts of the end cover 15 and the bearing box 14 with the transmission shaft 10 are provided with the O-shaped sealing ring 19; the connecting part of the bearing 18 and the transmission shaft 10 is provided with an elastic retainer ring 20, so that the performance is better, and the use is safer and more stable.
In an embodiment of the small-sized disk granulation testing machine, the base 1, the rack 2 and the bottom plate 4 are provided with the support lugs 21, the opening angle regulator 3 is connected with the base 1 and the bottom plate 4 through the support lugs 21, so that the installation is more convenient, the angles of the bottom plate 4 and the transmission shaft 10 can be regulated through the opening angle regulator 3, the angle of the rotary disk 13 is further regulated, the operation is simpler, the experimental effect is better, and the use cost is lower.
In one embodiment of the small-sized disk granulation testing machine, the bottom plate 4 is obliquely arranged, the transmission shaft 10 and the bottom plate 4 are arranged in parallel, so that the adjustment is more convenient, the energy consumption is less, the experiment cost is lower, and the use is safer and more reliable.
In one embodiment of the small-sized disk granulation testing machine, the upper end part of the transmission shaft 10 is provided with a flange 22 with a seat, and the rotary disk 13 is arranged on the flange 22 with the seat, so that the installation is more convenient, and the use is safer and more stable.
In one embodiment of the small-sized disk granulation testing machine, the base 23 is arranged at the bottom of the cycloidal speed reducer 6, and the base 23 is fixedly arranged on the bottom plate 4, so that the small-sized disk granulation testing machine is better in shockproof effect, safer and more stable; the rotating speed of the cycloidal speed reducer 6 is adjusted, an output shaft of the cycloidal speed reducer 6 drives the driving wheel 7, the driving wheel 7 drives the driven wheel 9 through the triangular belt 8, the driven wheel 9 drives the transmission shaft 10, and the transmission shaft 10 drives the rotary disc 13, so that the rotating speed of the rotary disc 13 is adjusted, the operation is convenient and fast, the control is reliable, and the use is safer and more stable.
The frame 2 of the utility model is fixedly arranged on the base 1; the opening angle regulator 3 is arranged on the base 1, and the opening angle regulator 3 is positioned on the outer side of the frame 2; the bottom of the bottom plate 4 is connected with the upper end surface of the frame 2; the supporting frame 5 is fixedly arranged on the bottom plate 4; the cycloidal speed reducer 6 is arranged on the support frame 5, and the output shaft of the cycloidal speed reducer 6 is provided with a driving wheel 7; one end of the triangular belt 8 is connected with the driving wheel 7, and the other end of the triangular belt 8 is connected with the driven wheel 9; the driven wheel 9 is arranged at the lower end part of the transmission shaft 10; the bearing assembly 11 is arranged on the transmission shaft 10, and a bearing seat 12 is arranged at the bottom of the bearing assembly 11; the bearing seat 12 is arranged on the support frame 5; the rotary disc 13 is arranged at the upper end part of the transmission shaft 10; the bearing assembly 11 is provided with 2 groups, and the bearing assembly 11 comprises a bearing box 14, an end cover 15, a fastening bolt 16, a paper gasket 17, a bearing 18, an O-shaped sealing ring 19 and a circlip 20; the end cover 15 is connected with the bearing box 14 through a fastening bolt 16, and a paper pad 17 is arranged at the connecting part of the end cover 15 and the bearing box 14; the bearing 18 is disposed within the bearing housing 14; an O-shaped sealing ring 19 is arranged at the connecting part of the end cover 15 and the bearing box 14 with the transmission shaft 10; an elastic retainer ring 20 is arranged at the connecting part of the bearing 18 and the transmission shaft 10; the base 1, the frame 2 and the bottom plate 4 are all provided with support lugs 21, and the flare angle regulator 3 is connected with the base 1 and the bottom plate 4 through the support lugs 21; the bottom plate 4 is obliquely arranged, and the transmission shaft 10 is arranged in parallel with the bottom plate 4; the upper end part of the transmission shaft 10 is provided with a flange 22 with a seat, and the rotary disc 13 is arranged on the flange 22 with the seat; the bottom of cycloidal speed reducer 6 is equipped with frame 23, frame 23 is fixed to be set up on bottom plate 4, in use, use the motor as the power supply, according to actual need, adjust field angle regulator 3, thereby adjust the angle of gyration dish 13, adjust the rotational speed of cycloidal speed reducer 6, thereby adjust the rotational speed of gyration dish 13, put into gyration dish 13 with the material, the motor drives cycloidal speed reducer 6, the output shaft of cycloidal speed reducer 6 drives action wheel 7, action wheel 7 drives from driving wheel 9 through V belt 8, drive transmission shaft 10 from driving wheel 9, transmission shaft 10 drives gyration dish 13, gyration dish 13 rotates and carries out the granulation. The utility model discloses can be used for disc granulation testing machine, simple structure is reasonable, convenient operation, and the experiment is with low costs, the safety and stability.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (6)

1. A small-size disc granulation testing machine which characterized in that: the device comprises a base (1), a frame (2), an opening angle regulator (3), a bottom plate (4), a support frame (5), a cycloid speed reducer (6), a driving wheel (7), a triangular belt (8), a driven wheel (9), a transmission shaft (10), a bearing assembly (11), a bearing seat (12) and a rotary disc (13); the frame (2) is fixedly arranged on the base (1); the field angle regulator (3) is arranged on the base (1), and the field angle regulator (3) is positioned on the outer side of the rack (2); the bottom of the bottom plate (4) is connected with the upper end surface of the rack (2); the supporting frame (5) is fixedly arranged on the bottom plate (4); the cycloidal speed reducer (6) is arranged on the support frame (5), and an output shaft of the cycloidal speed reducer (6) is provided with a driving wheel (7); one end of the triangular belt (8) is connected with the driving wheel (7), and the other end of the triangular belt (8) is connected with the driven wheel (9); the driven wheel (9) is arranged at the lower end part of the transmission shaft (10); the bearing assembly (11) is arranged on the transmission shaft (10), and the bearing seat (12) is arranged at the bottom of the bearing assembly (11); the bearing seat (12) is arranged on the support frame (5); the rotary disc (13) is arranged at the upper end part of the transmission shaft (10).
2. The compact disk pelletizer tester as set forth in claim 1, wherein: the bearing assembly (11) is provided with 2 groups, and the bearing assembly (11) comprises a bearing box (14), an end cover (15), a fastening bolt (16), a paper pad (17), a bearing (18), an O-shaped sealing ring (19) and an elastic retainer ring (20); the end cover (15) is connected with the bearing box (14) through the fastening bolt (16), and the paper pad (17) is arranged at the connecting part of the end cover (15) and the bearing box (14); the bearing (18) is arranged in the bearing box (14); the O-shaped sealing ring (19) is arranged at the connecting part of the end cover (15) and the bearing box (14) and the transmission shaft (10); and an elastic retainer ring (20) is arranged at the connecting part of the bearing (18) and the transmission shaft (10).
3. The compact disk pelletizer tester as set forth in claim 1, wherein: the base (1), the rack (2) and the bottom plate (4) are provided with support lugs (21), and the opening angle regulator (3) is connected with the base (1) and the bottom plate (4) through the support lugs (21).
4. The compact disk pelletizer tester as set forth in claim 1, wherein: the bottom plate (4) is obliquely arranged, and the transmission shaft (10) is arranged in parallel with the bottom plate (4).
5. The compact disk pelletizer tester as set forth in claim 1, wherein: the upper end of the transmission shaft (10) is provided with a flange (22) with a seat, and the rotary disc (13) is arranged on the flange (22) with the seat.
6. The compact disk pelletizer tester as set forth in claim 1, wherein: the base (23) is arranged at the bottom of the cycloidal speed reducer (6), and the base (23) is fixedly arranged on the bottom plate (4).
CN201921272593.1U 2019-08-07 2019-08-07 Small-size disc granulation testing machine Active CN210699980U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921272593.1U CN210699980U (en) 2019-08-07 2019-08-07 Small-size disc granulation testing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921272593.1U CN210699980U (en) 2019-08-07 2019-08-07 Small-size disc granulation testing machine

Publications (1)

Publication Number Publication Date
CN210699980U true CN210699980U (en) 2020-06-09

Family

ID=70940774

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921272593.1U Active CN210699980U (en) 2019-08-07 2019-08-07 Small-size disc granulation testing machine

Country Status (1)

Country Link
CN (1) CN210699980U (en)

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