CN201456427U - Rolling type bundling press - Google Patents

Rolling type bundling press Download PDF

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Publication number
CN201456427U
CN201456427U CN2009201106883U CN200920110688U CN201456427U CN 201456427 U CN201456427 U CN 201456427U CN 2009201106883 U CN2009201106883 U CN 2009201106883U CN 200920110688 U CN200920110688 U CN 200920110688U CN 201456427 U CN201456427 U CN 201456427U
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CN
China
Prior art keywords
roller
frame
rolls
unit
sprocket wheel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2009201106883U
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Chinese (zh)
Inventor
陈怀文
张仲亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI BBCA CHEMICAL EQUIPMENT Co Ltd
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ANHUI BBCA CHEMICAL EQUIPMENT Co Ltd
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Priority to CN2009201106883U priority Critical patent/CN201456427U/en
Application granted granted Critical
Publication of CN201456427U publication Critical patent/CN201456427U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a rolling type bundling press, which consists of two stages of systems: a hydraulic machine set and a rolling machine set. The rolling type bundling press can be directly connected with a warehouse conveying belt for realizing the production line operation. Bag packing materials are firstly crushed up and down through the 30t hydraulic machine set controlled by PLC to reach the goal of minifying and crushing hard blocks, and then, the bag packing materials are crushed on an adjustable roller rolling machine set through roller transmission. Through the dough rolling type rolling by an upper roller pressing head mold and a lower roller pressing head mold, so materials get loose, the grains are fine, and the utility model meets the production requirements. The work intensity is greatly reduced, and the cost is saved.

Description

A kind of compaction type cargo jack
Technical field
The utility model relates to processing technique field, particularly relates to the easily packaging bag roller stone roller formula cargo jack of caking of a kind of powdery or granular substance.
Background technology
In reality was produced, some were easily after powderies or granular product bag packing of caking, and in the piling storage or for a long time on the ocean in the transportation, owing to be subjected to factor affecting such as memory time, environment, weather, temperature, product lumps easily.Can not thoroughly eliminate this phenomenon with prior art at present.Solve the caking method in the reality and mostly be manpower it is beaten, gentle broken.Bag packing big for crystalline particle, that should not break into pieces the secondaries that adopt melt crystallization treatment more.Like this, not only waste of manpower resource has increased cost, and because manual operation, randomness and uncertain factor exist, and the product effect that causes manpower to be beaten is unsatisfactory, influences the sale of product and the use of producer.
Adopting the equipment of machinery crushing caking thing at present is the roll-type cargo jack, and its cardinal principle is utilized a bench roller handset and a sealing-tape machine combination, realizes caking thing in the roll extrusion crushing bag by regulating roller and zone face height.This roll-type cargo jack is satisfactory for result to the loose packing material crushing of luming, but to the picture bioengineering field, the bag bag thing result of use of easy caking severe is unsatisfactory as citric acid: phenomenons such as grain graininess is big later, packaging bag squishes are easily skidded, are suppressed in packaging bag easily on belt, and equipment does not have pressure platform, make load directly be added on the roller, increase the roller load, reduced the life-span of roller and associated components.This equipment does not have PLC (Programmable Logic Controller, Programmable Logic Controller) intelligence control system in addition, can not realize continuous productive process.
The utility model content
Problem to be solved in the utility model provides a kind of compaction type cargo jack, to overcome the defective that grain graininess was big, packaging bag squishes easily after packaging bag was skidded easily, suppressed in the prior art on belt.
For achieving the above object, the technical solution of the utility model provides a kind of compaction type cargo jack, and described cargo jack comprises that hydraulic pressure unit and roller roll unit, before described hydraulic pressure unit is installed in roller and rolls unit; Described hydraulic pressure unit comprises driving motor, sprocket wheel, first live-roller, frame, conveyer belt, forcing press, second live-roller, base adjusting device and PLC Intermittent control system; Wherein, two live-rollers and forcing press are fixed on the frame; Conveyer belt passes through each live-roller, and by the tensioning apparatus tensioning; Driving motor is connected with each live-roller by sprocket wheel respectively in the preceding lower end of frame; The PLC control system links to each other with forcing press by hydraulic tube piece and electric elements, is used to control the fortune of hydraulic pressure unit upper conveyor belt, between the stopping time and the pressing down of forcing press, return time; Described roller rolls unit and comprises conveying motor, chain, bearing block, driving shaft, conveyer belt, handwheel adjusting device, buffering pressure head mould, a plurality of carrying roller, frame, rolls motor, rolls sprocket wheel; Wherein, driving motor is connected with driving shaft by chain in the preceding lower end of frame; Driving shaft links to each other with bearing block; Bearing block, carrying roller and handwheel adjusting device are fixed on the frame, and connect by bolt; Conveyer belt passes through each carrying roller, driving shaft and tensioning apparatus, and by the tensioning apparatus tensioning; Buffering pressure head mould is connected by hanging beam with the handwheel adjusting device; Roll motor by bolting on buffering pressure head mould, and by chain with roll sprocket wheel and link to each other.
Preferably, described buffering pressure head mould comprises a plurality of carrying rollers, pressure head frame, chain, sprocket wheel, rolls reductor and bearing block, wherein, described a plurality of carrying rollers and roll reductor and be fixed on the pressure head frame, each carrying roller links to each other with other carrying roller with sprocket wheel by chain.
Preferably, described handwheel adjusting device comprises adjustment screw device, push rod, column, nut, screw rod, spring, handwheel, and wherein screw device, column, nut and spring are in push rod inside, and screw device is at column lower end, and nut is in the column upper end; Screw rod one end band silk stretches into push rod inside and is connected with nut thread, and the other end is connected with handwheel by flat key, and spring is inserted in the centre.Rotate by handwheel, regulating spring is flexible, realizes the adjusting of grinding pressure.
Preferably, described forcing press is connected on the forcing press machine group platform by bolt at hydraulic pressure unit frame rear end.
Preferably, described conveying motor rolls motor in the frame rear end bottom in roller frame front end bottom.
Preferably, annular knurl is contained on the carrying roller surface that described roller rolls unit, increases the frictional force of packaging bag.
Compared with prior art, the technical solution of the utility model has following advantage:
1, the utility model rolls unit two systems by hydraulic pressure unit and rod and forms, and the caking packaging bag is crushed by the hydraulic press of the control of the PLC on the hydraulic pressure unit, makes the material crushing of caking severe.The down roller that rolls on the unit by rod rolls, make material particles loose, become broken.
2, the utility model can link to each other with conveying equipment, realizes mechanization, intelligent continuous productive process.
3, satisfying standard through the utility model processing back grain graininess is: the caking moderate, particle gram footpath 5cm measures≤5%/bag; Caking severe, particle gram footpath 5cm amount≤10%/bag.
4, the hydraulic press of hydraulic pressure unit below increases pressure platform, makes the conveyer belt load transfer to platform, reduces the conveyer belt load, has increased the life-span of conveyer belt.
5, roller and belt spacing are independent adjustable, regulate gap between roller by the handwheel adjusting nut, control packaging bag and roll degree.
6, roller adopts annular knurl to handle, and can increase the frictional force of packaging bag, prevents skidding.
7, this cargo jack substitutes traditional manual handling, falls phenomenon such as bag, has greatly reduced labour intensity, has improved productivity ratio.
8, reduce phenomenons such as secondary dissolving, recrystallization, reduced production cost.
Description of drawings
Fig. 1 is the structural representation of hydraulic pressure unit of a kind of compaction type cargo jack of the utility model embodiment;
Fig. 2 rolls the structural representation of unit for the roller of a kind of compaction type cargo jack of the utility model embodiment;
Fig. 3 is the structural representation of the buffering pressure head mould of the utility model embodiment;
Fig. 4 is the structural representation of the handwheel adjusting device of the utility model embodiment.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is described in further detail.Following examples are used to illustrate the utility model, but are not used for limiting scope of the present utility model.
A kind of compaction type cargo jack of the present utility model comprises that hydraulic pressure unit and roller roll unit, before wherein the hydraulic pressure unit is installed in roller and rolls unit.
The structure of hydraulic pressure unit as shown in Figure 1, comprise that driving motor 101, sprocket wheel 102, live-roller 103, frame 104,105,30 tons of forcing presses 106 of conveyer belt, live-roller 107, base adjusting device 108, PLC Intermittent control system 109. its annexations are: live-roller and forcing press are fixed on the frame; Conveyer belt passes through each live-roller, and by the tensioning apparatus tensioning; Motor is connected with live-roller by sprocket wheel in the preceding lower end of frame; The PLC control system links to each other with forcing press by hydraulic tube piece and electric elements. and wherein, 30 tons of forcing presses 1 are connected on the forcing press machine group platform by bolt at hydraulic pressure unit frame rear end; Frame adopts the sheet material flanging to make.
The structure that roller rolls unit as shown in Figure 2, comprise driving motor 201, chain 202, bearing block 203, driving shaft 204, conveyer belt 205, handwheel adjusting device 206, buffering pressure head mould 207, carrying roller 208, frame 209, roll motor 210, roll sprocket wheel 211, its annexation is: carry motor in the preceding lower end of frame, be connected with driving shaft by sprocket wheel; Driving shaft links to each other with bearing block; Bearing block, carrying roller and handwheel adjusting device are fixed on the frame, and connect by bolt; Conveyer belt passes through each live-roller, driving shaft and tensioning apparatus, and by the tensioning apparatus tensioning; Buffering pressure head mould is connected by hanging beam with the handwheel adjusting device; Roll motor by bolting on buffering pressure head mould, and link to each other with the pressure roller upper sprocket wheel by chain.Described conveying motor rolls motor in the frame rear end bottom in roller frame front end bottom.
The structure of buffering pressure head mould as shown in Figure 3, comprise carrying roller 301, pressure head frame 302, chain 303, sprocket wheel 304, roll reductor 305, bearing block 306, wherein, carrying roller and roll reductor and be fixed on the pressure head frame, each carrying roller links to each other with other carrying roller with sprocket wheel by chain.Its process is the electrical power running, and the motor upper sprocket wheel drives the roller upper sprocket wheel by chain and rotates, and then realizes that carrying roller rotates, and finishes and rolls a bag packing material.
The structure of handwheel adjusting device as shown in Figure 4, comprise adjustment screw device 401, push rod 402, column 403, nut 404, screw rod 405, spring 406, handwheel 407, wherein screw device, column, nut and spring are in push rod inside, and screw device is at column lower end, and nut is in the column upper end.Screw rod one end band silk stretches into push rod inside and is connected with nut thread, and the other end is connected with handwheel by flat key, and spring is inserted in the centre.In the present embodiment, regulating the pressure head mould by handwheel rotation drive screw rod rising or decline rises or descends, and then the distance between adjustment pressure head mould upper roller and the roller frame upper roller, and realize that by screw rod upper spring elastic principle roller is to bag packing material adjustable in pressure, finish rolling of bag packing material, avoided rigidity to cross strong damage equipment simultaneously.
The profile of present embodiment middle roller, diameter and spacing are: rolling unit lower roll diameter is 104mm, annular knurl, spacing 205mm, each two spacing of frame two ends are 395mm, last roller diameter is 104mm, annular knurl, spacing 137mm, hydraulic pressure unit home roll diameter is 215mm, spacing 305mm,, carrying roller is that diameter is 104mm.
Present embodiment is at control program and on the time, by PLC control the fortune of hydraulic pressure unit upper conveyor belt, between the stopping time and the pressing down of forcing press, return time.Its process is for carrying electrical power, and the conveyer belt operation---packing material is put into conveyer belt, and operation---packing material is under forcing press, the conveying motor stops, press ram presses down that (50mm/s)---pressure head puts in place, pressurize (2s)--pressure head return (50mm/s)---conveying motor operation, packing material operation.Play and adjust each operation operation order, form pipelining, boost productivity.
The compaction type cargo jack of present embodiment is by the hydraulic pressure unit and roll the unit two-stage system and form.It can directly link to each other with the warehouse conveyer belt, realizes pipelining.The bag packing material is at first through being crushed up and down by 30 t hydraulic press groups of PLC control, purpose makes scleroma piece thing diminish broken, being transferred to adjustable roller by roller then rolls on the unit and crushes, by down roller pressure head mould the rolling of formula of making dough, make its material loosening, particle tiny, satisfy and produce needs.Reduce labour intensity greatly, saved fund.
The utility model is a power with the gentle staking punch die device of motor, realizes the mechanism driving requirement with the chain kind of drive, by driving conveying and the level two roll-in action that belt conveyor lumps and wraps.
The utility model can be widely used in industries such as chemical industry, chemical fertilizer, food, bioengineering, is applicable to that bag packing material roll-in of easily luming of powdery or graininess pulverizes, packs leveling.
When adopting the compaction type cargo jack of present embodiment, the caking packaging bag is crushed by the hydraulic press of the control of the PLC on the hydraulic pressure unit, making the material crushing of caking severe. the down roller that rolls on the unit by rod rolls, make material particles loose, become broken. and, the compaction type cargo jack of present embodiment can link to each other with conveying equipment, realize mechanization, intelligent continuous productive process. the compaction type cargo jack processing back grain graininess of process present embodiment satisfies standard and is: the caking moderate, particle gram directly 5cm is measured≤5%/bag; Caking severe, particle gram footpath 5cm amount≤10%/bag. in addition, the hydraulic press below of hydraulic pressure unit increases pressure platform, make the conveyer belt load transfer to platform, reduce the conveyer belt load, having increased the life-span of conveyer belt. roller and belt spacing are independent adjustable, regulate gap between roller by the handwheel adjusting nut, to control packaging bag and roll degree. roller adopts annular knurl to handle, can increase the frictional force of packaging bag, prevent skidding. further, the compaction type cargo jack of present embodiment substitutes traditional manual handling, fall phenomenons such as bag, greatly reduce labour intensity, improved productivity ratio. and reduced the secondary dissolving, phenomenons such as recrystallization have reduced production cost.
The above only is a preferred implementation of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (6)

1. a compaction type cargo jack is characterized in that, described cargo jack comprises that hydraulic pressure unit and roller roll unit, before described hydraulic pressure unit is installed in roller and rolls unit;
Described hydraulic pressure unit comprises driving motor, sprocket wheel, first live-roller, frame, conveyer belt, forcing press, second live-roller, base adjusting device and PLC Intermittent control system; Wherein, two live-rollers and forcing press are fixed on the frame; Conveyer belt passes through each live-roller, and by the tensioning apparatus tensioning; Driving motor is connected with each live-roller by sprocket wheel respectively in the preceding lower end of frame; The PLC control system links to each other with forcing press by hydraulic tube piece and electric elements, is used to control the fortune of hydraulic pressure unit upper conveyor belt, between the stopping time and the pressing down of forcing press, return time;
Described roller rolls unit and comprises conveying motor, chain, bearing block, driving shaft, conveyer belt, handwheel adjusting device, buffering pressure head mould, a plurality of carrying roller, frame, rolls motor, rolls sprocket wheel; Wherein, driving motor is connected with driving shaft by chain in the preceding lower end of frame; Driving shaft links to each other with bearing block; Bearing block, carrying roller and handwheel adjusting device are fixed on the frame, and connect by bolt; Conveyer belt passes through each carrying roller, driving shaft and tensioning apparatus, and by the tensioning apparatus tensioning; Buffering pressure head mould is connected by hanging beam with the handwheel adjusting device; Roll motor by bolting on buffering pressure head mould, and by chain with roll sprocket wheel and link to each other.
2. compaction type cargo jack as claimed in claim 1, it is characterized in that, described buffering pressure head mould comprises a plurality of carrying rollers, pressure head frame, chain, sprocket wheel, rolls reductor and bearing block, wherein, described a plurality of carrying roller and roll reductor and be fixed on the pressure head frame, each carrying roller links to each other with other carrying roller with sprocket wheel by chain.
3. compaction type cargo jack as claimed in claim 1, it is characterized in that, described handwheel adjusting device comprises adjustment screw device, push rod, column, nut, screw rod, spring, handwheel, wherein screw device, column, nut and spring are in push rod inside, screw device is at column lower end, and nut is in the column upper end; Screw rod one end band silk stretches into push rod inside and is connected with nut thread, and the other end is connected with handwheel by flat key, and spring is inserted in the centre.
4. compaction type cargo jack as claimed in claim 1 is characterized in that, described forcing press is connected on the forcing press machine group platform by bolt at hydraulic pressure unit frame rear end.
5. compaction type cargo jack as claimed in claim 1 is characterized in that, described conveying motor rolls motor in the frame rear end bottom in roller frame front end bottom.
6. as each described compaction type cargo jack of claim 1 to 5, it is characterized in that annular knurl is contained on the carrying roller surface that described roller rolls unit, increase the frictional force of packaging bag.
CN2009201106883U 2009-08-06 2009-08-06 Rolling type bundling press Expired - Lifetime CN201456427U (en)

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Application Number Priority Date Filing Date Title
CN2009201106883U CN201456427U (en) 2009-08-06 2009-08-06 Rolling type bundling press

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Application Number Priority Date Filing Date Title
CN2009201106883U CN201456427U (en) 2009-08-06 2009-08-06 Rolling type bundling press

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102700161A (en) * 2012-05-10 2012-10-03 无锡市威华机械有限公司 Transmission mechanism of vertical mould of double-track machine
CN104117400A (en) * 2014-06-30 2014-10-29 张家港市兰航机械有限公司 Configuration structure of compression rollers in roller-type material dispersing device
CN104117403A (en) * 2014-06-30 2014-10-29 张家港市兰航机械有限公司 Mounting structure of compression rollers in roller type material dispersing device
CN107934087A (en) * 2017-11-04 2018-04-20 宁波德科自动门科技有限公司 A kind of food packaging facilities easy to use
CN110252200A (en) * 2019-06-27 2019-09-20 燕山大学 A kind of material rolls sieving granulation device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102700161A (en) * 2012-05-10 2012-10-03 无锡市威华机械有限公司 Transmission mechanism of vertical mould of double-track machine
CN104117400A (en) * 2014-06-30 2014-10-29 张家港市兰航机械有限公司 Configuration structure of compression rollers in roller-type material dispersing device
CN104117403A (en) * 2014-06-30 2014-10-29 张家港市兰航机械有限公司 Mounting structure of compression rollers in roller type material dispersing device
CN104117400B (en) * 2014-06-30 2017-01-04 张家港市兰航机械有限公司 The arrangement of pressure roller in roll-type bulk material device
CN107934087A (en) * 2017-11-04 2018-04-20 宁波德科自动门科技有限公司 A kind of food packaging facilities easy to use
CN110252200A (en) * 2019-06-27 2019-09-20 燕山大学 A kind of material rolls sieving granulation device

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Granted publication date: 20100512

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