CN210692344U - A structure of acting as go-between for production of NR inductance - Google Patents

A structure of acting as go-between for production of NR inductance Download PDF

Info

Publication number
CN210692344U
CN210692344U CN201921883777.1U CN201921883777U CN210692344U CN 210692344 U CN210692344 U CN 210692344U CN 201921883777 U CN201921883777 U CN 201921883777U CN 210692344 U CN210692344 U CN 210692344U
Authority
CN
China
Prior art keywords
pulling
wire
plate
clamp
sliding table
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201921883777.1U
Other languages
Chinese (zh)
Inventor
廖国龙
郑昌铁
俞用彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Donghong Automation Technology Co ltd
Original Assignee
Dongguan Donghong Automation Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Donghong Automation Technology Co ltd filed Critical Dongguan Donghong Automation Technology Co ltd
Priority to CN201921883777.1U priority Critical patent/CN210692344U/en
Application granted granted Critical
Publication of CN210692344U publication Critical patent/CN210692344U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model discloses a stay wire structure for production of NR inductance, include: the first XYZ sliding table assembly comprises a first Y sliding table assembly, a first X sliding table assembly supported on the first Y sliding table assembly and a first Z sliding table assembly supported on the first X sliding table assembly, and the first Z sliding table assembly comprises a carrier plate horizontally supported on the first X sliding table assembly; a plurality of wire clamps rotatably supported on the carrier plate by a wire mounting plate, the plurality of wire clamps being arranged at equal intervals along an X direction and having rotation axes parallel to a Y direction, the wire clamps having clamping jaws to clamp or unclamp. The pulling wire structure can move in an XYZ space and can rotate as required after clamping the wire head.

Description

A structure of acting as go-between for production of NR inductance
Technical Field
The utility model relates to a manufacturing field of inductance especially relates to a stay wire structure for production of NR inductance.
Background
The NR inductor is also called a magnetic glue inductor. In the production of NR inductors, it is necessary to wind a certain number of turns of copper wire on a substrate. Because the NR inductance itself is small, winding is difficult to achieve manually during winding. Moreover, the required quantity of the NR inductors is large, and if only one substrate can be wound at a time, the efficiency is low.
In the process of winding the wire by the winding device, the wire end needs to be pulled to move back and forth, so that a wire pulling structure is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a structure of acting as go-between for NR inductance production, the device can hold the end of a thread when the wire winding.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a pull wire structure for NR inductance production, comprising:
the first XYZ sliding table assembly comprises a first Y sliding table assembly, a first X sliding table assembly supported on the first Y sliding table assembly and a first Z sliding table assembly supported on the first X sliding table assembly, and the first Z sliding table assembly comprises a carrier plate horizontally supported on the first X sliding table assembly;
a plurality of wire clamps rotatably supported on the carrier plate by a wire mounting plate, the plurality of wire clamps being arranged at equal intervals along an X direction and having rotation axes parallel to a Y direction, the wire clamps having clamping jaws to clamp or unclamp.
Preferably, the cable clamp comprises a fixed jaw and a movable jaw matched with the fixed jaw, wherein one ends, close to the winding assembly, of the fixed jaw and the movable jaw are of rod-shaped structures and extend in the same direction, the movable jaw can move back and forth along the length direction of the movable jaw relative to the fixed jaw, a stop block is arranged at one end, close to the winding assembly, of the fixed jaw and is upwards along the end, one end of the movable jaw can selectively abut against the stop block, and a clamping opening is formed between the stop block and the movable jaw.
Preferably, the wire clamp further comprises a lower mounting block and an upper mounting block fixed above the lower mounting block, the fixed claw is arranged on one side, close to the wire winding assembly, of the lower mounting block, the movable claw penetrates through the upper mounting block along the extending direction of the movable claw and can move back and forth relative to the upper mounting block along the extending direction of the movable claw, a push block is arranged at one end, far away from the wire winding assembly, of the movable claw, a claw pushing cylinder is arranged at one end, far away from the fixed claw, of the lower mounting block, a cylinder rod of the claw pushing cylinder is parallel to the moving direction of the movable claw, and the free end of the cylinder rod abuts against the push block.
Preferably, the upper mounting block is provided with a guide post extending parallel to the moving direction of the movable jaw, the push block slidably penetrates the guide post, and a return spring is sleeved on the guide post and between the upper mounting block and the push block and is always in a compressed state.
Preferably, each of the wire clamps is supported on the wire mounting plate by a wire rotating shaft rotatably provided on the wire mounting plate, an axis of the wire rotating shaft is parallel to the Y direction, a plurality of the wire rotating shafts are arranged along the X direction, and a distance between adjacent wire rotating shafts is equal to a distance between adjacent chucks.
Further, the pull wire clamp is fixed on the pull wire rotating shaft through a connecting plate, one end of the connecting plate is hinged to one side of the upper mounting block and one side of the lower mounting block, the axis of the hinged shaft is parallel to the direction of relative arrangement of the fixed claw and the movable claw, the other end of the connecting plate is fixed on the side face of the pull wire rotating shaft, each pull wire rotating shaft is of a hollow structure, each hollow structure extends along the axis of the pull wire rotating shaft, a pull rod is arranged in each hollow structure and can move back and forth along the axis of the pull wire rotating shaft, a pull wire spring is arranged between each pull rod and the pull wire clamp, one end of each pull wire spring is connected to each pull rod, and the other end of each.
Preferably, a strip-shaped hole is formed in the side face of the pull wire rotating shaft close to one end of the pull wire clamp, the strip-shaped hole extends along the axis direction of the pull wire rotating shaft and is formed in a side face, opposite to the connecting plate, of the pull wire rotating shaft, a pull wire pin is arranged at one end, close to the pull wire clamp, of the pull rod, the axis of the pull wire pin is perpendicular to the axis of the pull wire rotating shaft, one end of the pull wire pin is fixed to the pull rod, the other end of the pull wire pin extends out of the strip-shaped hole, one end of the pull wire spring is connected to the pull rod.
Preferably, a guide plate arranged along the Y direction is arranged on the support plate and on one side of the stay wire mounting plate away from the stay wire clamp, one end of the pull rod away from the stay wire clamp movably penetrates through the guide plate, a pull plate is arranged on one side of the guide plate away from the stay wire mounting plate, and one end of each pull rod away from the stay wire clamp is fixed on the same pull plate.
Preferably, a pulling cylinder is provided on the guide plate, and a cylinder rod of the pulling cylinder extends in the Y direction and is connected to the pulling plate.
Compared with the prior art, the utility model discloses following beneficial effect has:
the thread pulling mechanism can clamp and pull the thread end, and can pull the thread end to move in an XYZ space after clamping the thread end so as to move the thread end to a required position. Simultaneously, the fastener can rotate, is convenient for rotate as required when removing in XYZ space.
Drawings
Fig. 1 is a perspective view of a preferred embodiment according to the present invention;
fig. 2-7 are block diagrams of a loading mechanism according to a preferred embodiment of the present invention;
fig. 8-9 are block diagrams of a YZ axis transfer mechanism according to a preferred embodiment of the present invention;
fig. 10-12 are block diagrams of an X-axis transfer mechanism according to a preferred embodiment of the present invention;
fig. 13-19 are structural views of a wire winding assembly in accordance with a preferred embodiment of the present invention;
fig. 20-24 are block diagrams of a wire pulling mechanism according to a preferred embodiment of the present invention;
fig. 25 is a perspective view of the wire winding assembly, the X-axis transfer mechanism, and the wire pulling mechanism.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 25, a winding apparatus for NR inductor includes a frame 1 and a feeding mechanism 100 supported on the frame 1. The NR inductor includes at least an inductor base and a coil wound on the inductor base. The two ends of the inductance base body are disks, a winding groove is formed between the two disks, and a winding device winds copper wires in the winding groove to form the coil. In addition, a transverse groove having a diameter that passes through one of the disks is formed in the surface of the other disk, and after the winding is completed, the ends of the copper wire at both ends need to be placed in the transverse groove, and a solder surface is formed on the surface of the disk on which the transverse groove is formed. Meanwhile, gaps are formed at two ends of the transverse groove and are horn-shaped, so that the copper wire can enter the transverse groove on one hand, and the copper wire can be prevented from protruding from the side face of the inductance substrate on the other hand. Meanwhile, positioning planes are formed on opposite side surfaces of each disc, the positioning planes are parallel to planes determined by the transverse grooves and the axis of the inductance substrate, and the distance between the two positioning planes on the same disc is smaller than the diameter of the disc.
The feed mechanism 100 comprises a vibratory pan 102 supported on the machine frame 1 by a first feed support 101, a direct vibration mechanism and a feed block 105 movably supported on a second feed support 104, the second feed support 104 being supported on the machine frame 1. The direct vibration mechanism comprises a direct vibration device supported on the first feeding support 101 and a direct vibration rail 103 installed on an output end of the direct vibration device, a feed slot 1031 extending along the length direction of the direct vibration rail 103 is arranged on the direct vibration rail 103, the feed slot 1031 penetrates through the direct vibration rail 103, one end of the feed slot 1031 is connected with an output end of the vibration disc 102, and a workpiece (namely an inductance base body) on the vibration disc 102 gradually rises along a spiral edge of the vibration disc 102 and then enters the feed slot 1031 from the output end. Preferably, the width of the feed slot 1031 is slightly larger than the distance between two positioning planes of the workpiece and smaller than the diameter of the disc, so as to ensure that the orientation of the transverse slot on the straight vibration rail 103 is consistent, i.e. parallel to the extending direction of the feed slot 1031. The height of the feed slot 1031 is such that the disc provided with the lateral slots is exposed. When the vibration plate is used, the workpiece can be conveyed to the straight vibration rail 103 by only vibrating the workpiece in the workpiece vibration plate 102 through the vibration plate 102. The vibratory pan 102 and the linear vibrator are both of the prior art and will not be described in detail herein.
The vibration plate 102 has a spiral track formed on a sidewall thereof, the spiral track spirally extends from the bottom of the vibration plate 102 to the top of the vibration plate 102 and is connected to the feed slot 1031 at the output end, and the workpiece moves from the bottom of the vibration plate 102 to the output end of the top of the vibration plate 102 along the spiral track. To ensure that the work pieces can enter the feed tank 1031 in a direction in which the lateral grooves are parallel to the feed tank 1031, a section of the track may be set to a width less than the radius of the disk and greater than or equal to half the distance between the two locating flats, so that, as the workpiece moves into the section of the track, since the outer side is the side wall of the vibration plate 102, if the cylindrical surface of the circular plate is in contact with the side wall of the vibration plate 102, the portion of the bottom surface of the workpiece supported by the rail will fall into the vibration plate 102 by half, the side walls of the positioning plane facing the vibrating disk 102 or the positioning plane slightly deviating from the side walls of the vibrating disk 102 may pass, if the workpiece is slightly deviated, the workpiece, which is not received in the feed tank 1031, falls into the vibration plate 102 if the workpiece can be received in the feed tank 1031 and the orientation of the transverse groove is adjusted by the vibrator in the feed tank 1031.
The upper block 105 extends in a direction perpendicular to the straight vibration rail 103, and a plurality of upper troughs 106 are provided on a side of the upper block 105 close to the straight vibration rail 103, the upper troughs 106 are provided on an upper surface of the upper block 105 and open to a side of the support rail 103, the plurality of upper troughs 106 are uniformly provided along a length direction of the upper block 105, and the size of the upper troughs 106 is equivalent to that of a workpiece, and only one workpiece can be accommodated in each upper trough 106. When the feeding block 105 moves along the length direction thereof, the feeding trough 106 is aligned with the feeding trough 1031 in sequence, so that the workpiece can be moved into the feeding trough 106, and when the workpiece is fed, the height of the bottom of the feeding trough 106 is equal to or slightly lower than that of the bottom of the feeding trough 1031, so that the workpiece can smoothly enter the feeding trough 106.
Since the thread end can only be placed in the transverse groove, it is necessary to ensure that one side of the transverse groove is upward when winding, for this reason, a positive and negative detection sensor 114 is arranged on one side of the vibration plate 102, the positive and negative detection sensor 114 is used for detecting the posture of the workpiece on the spiral edge of the vibration plate 102, only the workpiece with the transverse groove facing upward is in a correct posture, and the workpiece with the incorrect posture cannot be moved out of the vibration plate 102. Further, in order to prevent the workpiece with an incorrect posture from moving forward, a blowing nozzle 115 is provided at a position on one side of the vibration plate 102 and near the forward/reverse detection sensor 114, when the forward/reverse detection sensor 114 detects that the conductive contact of the workpiece is not facing upward, it is determined that the posture of the workpiece is not right, and the blowing nozzle 115 is controlled to blow the workpiece off the spiral edge of the vibration plate 102. The positive and negative detection sensor 114 determines whether the transverse groove of the workpiece faces upward according to the reflection condition of the surface of the workpiece, a solder surface is formed on one side of the transverse groove, the solder surface is bright, the reflection degree of the solder surface is different from that of other parts of the workpiece, the data returned by the sensor is different, and then whether the transverse groove of the workpiece faces upward can be determined. The forward and reverse detection sensor 114 adopts an optical fiber sensor with the model number of E3X-ZD 11.
A through hole 107 is provided at a position of the loading block 105 corresponding to the loading slot 106, a workpiece in-place sensor 113 is provided at a loading position corresponding to the movement of a workpiece from the feeding slot 1031 to the loading slot 106, preferably, the workpiece in-place sensor 113 employs a photoelectric sensor, an emitting end and a receiving end of the photoelectric sensor are respectively located at two sides of the loading block 105, and when the loading slot 106 is at the loading position, the emitting end and the receiving end are aligned with the through hole 107, so that when loading is performed, if the receiving end changes from being able to receive a signal of the emitting end to being unable to receive a signal of the emitting end, it is determined that the loading is completed if the through hole 107 is blocked, the loading block 105 moves, and the next loading slot 106 is loaded until all the loading slots 106 are completed.
A striker plate 116 is provided on the second feeding support 104, the striker plate 116 extends along the length direction of the feeding block 105, and the second feeding support 104 is provided on the side of the feeding block 105 close to the straight vibration rail 103 and the striker plate 116 is close to or almost in contact with the side of the feeding block 105 close to the straight vibration rail 103, and the height of the upper surface of the striker plate 116 is equal to the height of the feeding block 105, the striker plate 116 is provided on the side of the feeding position where the feeding has been completed, and the length thereof is equal to the length of the feeding block 105, so that when the feeding chute 106 moves to the side after the feeding is completed, the striker plate 116 can block the opening of the feeding chute 106 toward the side of the straight vibration rail 103 to prevent the workpiece from falling from the opening of the side of the feeding chute 106 during the movement of the feeding block 105.
Further, relative to the feeding position, a waste blowing air pipe 117 is arranged on the side, opposite to the striker plate 116, of the second feeding support 104, an air outlet end of the waste blowing air pipe 117 is close to the feeding position, and when the feeding chute 106 passes through the air outlet end of the waste blowing air pipe 117 before feeding, the waste blowing air pipe 117 is controlled to blow air, so that impurities and the like in the feeding chute 106 can be blown out of the feeding chute 106.
Further, a material blocking plate 118 is provided at the rear end of the upper block 105 as viewed in the moving direction of the upper block 105 at the time of loading, the material blocking plate 118 extends in the moving direction of the upper block 105, and a side surface of the material blocking plate 118 facing the straight vibration guide 103 is aligned with a side surface of the upper block 105 facing the straight vibration guide 103, so that when the upper block 105 is out of contact with the straight vibration guide 103 during the movement, the vibration plate 102 and the straight vibration mechanism continue to operate, and the falling of the workpiece from the straight vibration guide 103 can be effectively prevented by the material blocking plate 118.
The second feeding support 104 is provided with a feeding screw rod 109 parallel to the moving direction of the feeding block 105, the feeding screw rod 109 is in threaded fit with a feeding slider 1091, the feeding slider 1091 is provided with a feeding lifting support 110, the feeding lifting support 110 is provided with a feeding lifting sliding frame 112 in a lifting manner, the feeding block 105 is fixed on the feeding lifting sliding frame 112, one end of the feeding screw rod 109 is connected with a feeding motor 119 in a transmission manner, and the feeding block 105 can be driven to move back and forth along the length direction of the feeding block by controlling the rotation of the feeding motor 119. A feeding lifting cylinder 108 is arranged on the feeding lifting support 110, the upper end of the cylinder rod of the feeding lifting cylinder 108 is connected with a feeding lifting sliding frame 112, and the feeding block 105 can be driven to move up and down by controlling the stretching of the cylinder rod of the feeding lifting cylinder 108. When the cylinder rod of the feeding lifting cylinder 108 extends, the height of the bottom of the feeding groove 106 is at least higher than that of the bottom of the feeding groove 1031, so that when the workpieces on the feeding block 105 are taken away by the material taking mechanism 200 described below, and the feeding block 105 returns to the process of re-feeding, the workpieces in the feeding groove 1031 can be prevented from entering the feeding groove 106 by raising the bottom of the feeding groove 106 above the bottom of the feeding groove 1031, until the feeding block 105 returns to the initial position, the cylinder rod of the feeding lifting cylinder 108 retracts, and the height of the bottom of the feeding groove 106 is equal to or slightly lower than that of the bottom of the feeding groove 1031 at the moment so as to feed the feeding groove 106.
The winding device further comprises a YZ-axis material moving mechanism 200 which is used for moving the inductance substrate in the YZ direction. The YZ-axis transfer mechanism 200 includes a first support 201 supported on the frame 1 and a Z-axis suction mechanism 203 supported on the first support 201 by a suspension plate 202, and the suspension plate 202 is movable back and forth relative to the first support 201 in the Y direction. Specifically, two guide rails 210 extending in the Y direction are provided on the upper side of the first bracket 201, and sliders 211 engaged with the two guide rails 210 are provided at both ends of the suspension plate 202, respectively. Further, Y-direction screws 213 are rotatably provided at both ends of the first bracket 201 corresponding to the suspension plate 202, Y-direction nut pairs 214 engaged with the corresponding Y-direction screws 213 are provided at both ends of the suspension plate 202, and each Y-direction screw 213 is drivingly connected to an output shaft of a Y-direction motor 212, the Y-direction motor 212 is fixed to the first bracket 201, and the reciprocating movement of the suspension plate 202 can be controlled by controlling the rotation of the Y-direction motor 212.
The Z-axis suction mechanism 203 includes a Z-direction moving plate 207 suspended on the suspension plate 202 to be movable up and down by a suction mounting plate 215, and a plurality of suction nozzles 208 fixed to a lower end of the Z-direction moving plate 207, the number of the plurality of suction nozzles 208 is equal to the number of the upper trough 106, the plurality of suction nozzles 208 are arranged along the X direction, a distance between adjacent suction nozzles 208 is equal to a distance between adjacent upper troughs 106 so that the workpiece in the upper trough 106 can be sucked up by the suction nozzles 208, and the workpiece can be moved to a desired position in a YZ plane after the suction.
The Z-direction moving plate 207 is connected with the material suction mounting plate 215 in a matched manner through a guide rail and a sliding block which are arranged in the Z direction, the material suction screw 204 which is arranged in the Z direction is connected to the Z-direction moving plate 207 in a threaded manner, the upper end of the material suction screw 204 is in transmission connection with an output shaft of a material suction motor 205 which is arranged on the suspension plate 202, and then the up-and-down movement of the suction nozzle 208 can be controlled by controlling the material suction motor 205.
The suspension plate 202 is provided with a hollow air gathering block 209, one end of the air gathering block 209 is connected with an air source such as an air pump through a pipeline, the side surface of the air gathering block 209 is provided with a number of interfaces 216 equal to the number of the suction nozzles 208, each interface 216 is communicated with the corresponding suction nozzle 208 through a pipeline, and the suction force of all the suction nozzles 208 can be controlled by controlling the air pressure in the air gathering block 209.
The feeding groove 106 can move to the position right below the first support 201 after feeding is completed, the suction nozzle 208 can move to the position right above the feeding groove 106, at the moment, after the suction nozzle 208 moves downwards for a certain distance, the air gathering block 209 is controlled to suck air, and at the moment, the suction nozzle 208 can suck up a workpiece in the feeding groove 106.
Specifically, the suction nozzles 208 are fixed to the lower edge of the Z-moving plate 207 by a suction nozzle fixing plate 217. In order to avoid the suction nozzle 208 from having a large impact when moving downward, the suction nozzle 208 is suspended below the suction nozzle fixing plate 217 by the spring 218, and a certain buffering effect can be achieved by the spring 218. Meanwhile, in order to prevent the suction nozzle 208 from shaking back and forth, a guide rod (not shown) may be provided on the suction nozzle 208, an upper end of which passes through the suction nozzle fixing plate 217.
The winding device further comprises an X-axis material moving mechanism 300 supported on the frame 1. The X-axis material moving mechanism 300 includes a second support 301 supported on the frame 1 and two chuck assemblies supported on the second support 301. Two sets of chuck assemblies are arranged along the Y direction, and each set of chuck assemblies can move back and forth along the X direction, the same number of chucks 304 as the suction nozzles 208 are arranged on each set of chuck assemblies, and the distance between the adjacent chucks 304 is equal to the distance between the adjacent suction nozzles 208, so that the chucks 304 can receive and clamp the workpiece in the suction nozzles 208. When the clip 304 is used to clamp the inductor base, only the lower end of the inductor base is clamped, and the winding slot is higher than the upper end surface of the clip 304, so that the clip 304 does not obstruct the copper wire from being wound in the winding slot.
Specifically, each chuck assembly further comprises a U-shaped frame 302 which is movably arranged on the second bracket 301 along the X direction and has an upward opening, and a chuck mounting plate 303 arranged on the U-shaped frame 302, wherein the chuck 304 is rotatably mounted on the chuck mounting plate 303 through a chuck connecting shaft 310. The chuck adopts the prior art, and includes three clamping jaws 3042 located on the same circumference and a guide sleeve 3041 sleeved outside the clamping jaws 3042, the lower end portions of the three clamping jaws 3042 are connected with each other, the upper end portions are separated from each other, when the guide sleeve 3041 moves upward, the clamping jaws 3042 are close to each other to realize clamping, when the guide sleeve 3041 moves downward, the clamping jaws 3042 are far away from each other to loosen, and the guide sleeve 3041 can only move within a certain range. The clamping and loosening principle of the chuck is the prior art and is not described in detail here.
The chuck mounting plate 303 is provided with chuck cylinders 305 having cylinder rods extending upward at both ends in the X direction, control plates 306 are provided at upper ends of the cylinder rods, control holes 3061 penetrating vertically are provided at positions of the control plates 306 corresponding to the respective chucks 304, and the upper ends of the chucks 304 pass through the control holes 3061. Further, the diameter of the upper end portion of the guide sleeve 3041 is smaller than the diameter of the control hole 3061, the diameter of the lower end portion is larger than the diameter of the control hole 3061, the lower end portion of the guide sleeve 3041 is located below the control hole 3061, the spring 311 is sleeved outside the clamping jaw 3042, the upper end of the spring 311 abuts against the lower end face of the lower end portion of the guide sleeve 3041, the lower end of the spring 311 is fixed at the lower end portion of the clamping jaw 304, and the spring 311 is always in a compressed state, so that the guide sleeve 3041 is in a state of clamping the clamping jaw 3042 when the guide sleeve 3041 is not subjected to an external force.
When the cylinder rod of the chuck cylinder 305 retracts, the control plate 306 is driven to move downward, the lower edge of the control plate 306 around the control hole 3061 abuts against the lower end portion of the guide sleeve 3041 to drive the guide sleeve 3041 to move downward, and the gripping jaw 42 releases the workpiece after moving a certain distance. When the cylinder rod of the chuck cylinder 305 extends, since the diameter of the control hole 3061 is larger than the upper end portion of the guide sleeve 3041, the control plate 306 does not exert an upward force on the guide sleeve 3041 when moving upward, and the spring 311 pushes the guide sleeve 3041 to move upward. Since the guide sleeve 3041 moves upward for a certain distance, when the cylinder rod is fully extended, the lower surface of the control plate 306 is higher than the upper surface of the lower end portion of the guide sleeve 3041, and at this time, the control plate 306 is no longer in contact with the guide sleeve 3041, so that the friction between the chuck 304 and the control plate 306 during rotation can be avoided.
The adjacent chuck connecting shafts 310 are in transmission connection, and all the chuck connecting shafts 310 can synchronously rotate only by controlling one of the chuck connecting shafts 310 to rotate, so that the chucks 304 can synchronously rotate, and workpieces on the chucks 304 can rotate by the same angle.
Specifically, an end of the collet connecting shaft 310 remote from the collet 304 passes through the collet mounting plate 303. A driving motor 307 is provided at one end of the U-shaped frame 302 in the X direction, a pulley 308 is provided at a portion of the chuck connecting shaft 310 located below the chuck mounting plate 303, and except for one chuck connecting shaft 310 located farthest from the driving motor 307, one pulley 308 is provided, and the remaining chuck connecting shafts 310 each have two pulleys 308, except for the chuck connecting shafts 310 located at both ends, one of the two pulleys 308 on the remaining chuck connecting shafts 310 is drivingly connected to one pulley 308 on the previous chuck connecting shaft 310 by a belt 309, and the other pulley is drivingly connected to one pulley 308 on the subsequent chuck connecting shaft 310 by a belt 309. A pulley 308 adjacent to a chuck connecting shaft 310 on the drive motor 307 is in belt-driven connection with a pulley on the output shaft of the drive motor 307.
Further, each chuck component is mounted on the second bracket 301 in a screw rod and nut pair manner, two driving motors 310 respectively connected with the corresponding screw rods in a transmission manner are arranged on the second bracket 301, and the movement of the chuck components can be realized by controlling the driving motors 310. In actual production, one of the chuck assemblies moves to a position right below the first bracket 201 (loading position) along one direction of the X direction, the YZ axis material moving mechanism 200 moves the workpiece to the chuck assembly, then the chuck assembly moves out along the other direction of the X direction, after moving out, the winding assembly 400 described below winds the workpiece, after winding, the chuck assembly moves to a position right below the large first bracket 201 again, and the workpiece after winding is taken away by other equipment to be processed in the next process, which is not included in the protection content of the present invention and is not described again. The two clamping head assemblies work in the same process, but because the YZ-axis material moving mechanism 200 and the winding assembly 400 are provided with one group, the control needs to be performed alternately and orderly.
The winding device further comprises a winding assembly 400 supported on the frame 1 and located on one side of the first support 201 in the X direction, wherein the winding assembly 400 is used for winding copper wires on a workpiece located on the X-axis material moving mechanism 300. The winding assembly 400 comprises a Y sliding table assembly 401 which is supported on the frame 1 and can move back and forth along the Y direction, an X sliding table assembly 402 which can move back and forth along the X direction and is supported on the Y sliding table assembly 401, a transverse mounting plate 409 which is supported on the X sliding table assembly 402 through a vertical mounting plate 403 and can move up and down, a plurality of hollow wire guide needles 407 which are rotatably hung on the transverse mounting plate 409, a plurality of wire guide needles 407 are arrayed along the X direction, the number of the wire guide needles is the same as that of chucks 304 on a single chuck assembly, and the distance between the adjacent wire guide needles 407 is equal to that of the adjacent chucks 304. The thread guide needle 407 is vertically arranged, and a copper thread enters the thread guide needle 407 from the upper side and passes out of the lower end of the thread guide needle 407.
Further, the horizontal mounting plate 409 is provided with the same number of mounting holes 404 as the number of the wire guide pins 407, the mounting holes 404 are arranged along the X direction, and the distance between adjacent mounting holes 404 is equal to the distance between adjacent chucks 304. A rotating shaft 405 is rotatably disposed in each mounting hole 404, the wire guide needle 407 is suspended at the lower end of the rotating shaft 405 by a connector 406, and the axis of the wire guide needle 407 is spaced from the axis of the rotating shaft 405, during winding, the axis of the collet 304 is collinear with the axis of the corresponding rotating shaft 405, the lower end surface of the wire guide needle 407 moves to the height range of the winding slot, and at this time, the wire guide needle 407 is located at one side of the winding slot, and when the rotating shaft 405 drives the wire guide needle 407 to rotate, the wire guide needle 407 rotates around the inductance base body, thereby winding the copper wire in the winding slot.
In order to prevent the copper wire from being wound when the wire is wound, a through hole is provided on the axis of the rotating shaft 405, and the copper wire is inserted into the wire guide needle 407 through the through hole.
Further, a driving mechanism is provided at the upper end of the rotating shaft 405, and the driving mechanism is a serial belt transmission mechanism in the same principle as the driving mechanism for driving the chuck 304 to rotate in the above-described chuck assembly. The driving motor 413 is arranged at one end of the transverse mounting plate 409, the driving motor 413 is in transmission connection with the driving mechanism, the plurality of lead needles 407 can be controlled to rotate synchronously by controlling the driving motor 413, the plurality of inductance substrates can be wound simultaneously, the number of turns of the wound wire is completely the same, and the positions where the lead needles 407 stay are also completely the same.
When winding, after the material loading in the cartridge assembly is completed, move to the wire winding position along the X direction, wire guide needle 407 moves to the wire winding position under the drive of Y slip table assembly 401, X slip table assembly 402 and wire guide needle 407 reciprocates to the lower terminal surface and is located the height range of wire winding groove, then rotatory wire winding, and after the wire winding is completed, wire guide needle 407 is turned back to initial position, the cartridge assembly moves to the material loading position along the X direction, at this moment by the equipment of next process to cartridge assembly unloading. And the workpieces on different chuck assemblies can be wound under the drive of the Y sliding table assembly 401 and the X sliding table assembly 402.
The winding device further comprises a plurality of clips 410 which are arranged on the vertical mounting plate 403 and located below the transverse mounting plate 409, the number of the clips 410 is equal to the number of the wire guide needles 407, the plurality of clips 410 are arranged along the X direction, the distance between two adjacent clips 410 is equal to the distance between two adjacent wire guide needles 407, each clip 410 is located on the same side of the wire guide needle 407 corresponding to the clip 410 along the X direction, and the distance between each clip 410 along the X direction is the same as the distance between the wire guide needle 407 corresponding to the clip 410, namely the distance between each clip 410 and the position of the wire guide needle 407 corresponding to the clip is the same, so that the clips 410 can be guaranteed to clamp copper wires synchronously. Preferably, each clip 410 is located farther from the first carriage 201 than its corresponding wire guide needle 407, the clip 410 being located to the left of the corresponding wire guide needle 407 as viewed in the Y direction from the X-axis loading mechanism 300 toward the wire winding assembly 400. For convenience of description, both the left and right sides below are viewed from the X-axis loading mechanism 300 toward the winding assembly 400 along the Y-direction.
The clip 410 includes an L-shaped part 4101 fixed on the vertical mounting plate 403, a fixed block 4102 disposed on one side of the horizontal portion of the L-shaped part 4101, and a movable block 4103 rotatably disposed on one side of the horizontal portion of the L-shaped part 4101 and located above the fixed block 4102, wherein one end surface of the fixed block 4102 away from the vertical mounting plate 403 is a vertical end surface, a vertically extending strip 4107 extending downward is formed at one end of the movable block 4103 away from the vertical mounting plate 403, and the vertical end surface and the vertically extending strip 4107 are matched to play a role of clamping. Preferably, chamfers are provided at both the lower end of the vertical end surface and the lower end of the side of the vertical extension bar 4107 facing the vertical end surface, so that the copper wire can be easily introduced between the vertical end surface and the vertical extension bar 4107.
When the winding is completed, the stub needs to be placed in a transverse slot in the upper end of the inductor base, which extends in the X-direction (adjusted before winding). In order to place the thread end into the transverse slot, at the end of winding, the thread guiding needle 407 needs to be stopped at the left side of the axis of the corresponding collet 304 when viewed along the Y direction and is located in the same vertical plane with the transverse slot, at this time, the X sliding table assembly is controlled to drive the thread guiding needle 407 to move to the right side of the corresponding collet 304, in order to avoid collision between the thread guiding needle 407 and the collet 304 during the movement, the thread guiding needle 407 needs to move upwards for a certain distance before the movement, because the clamp 410 and the thread guiding needle 407 are fixed on the same vertical mounting plate 403, the movement of the clamp 410 and the thread guiding needle 407 is completely synchronous, when the thread guiding needle 407 is located at the right side of the corresponding collet 304, the clamp 410 is also located at the right side of the corresponding collet 304, the copper thread between the thread guiding needle 407 and the collet 304 extends from the left side of the collet 304 (when winding ends, the thread guiding needle 407 is stopped at the left side of the collet 304), and when the copper wire between the wire guide needle 407 and the chuck 304 is aligned with the transverse groove in a top view, the vertical mounting plate 403 is controlled to move downwards to the lower side of the clamp 410 to be lower than the transverse groove, so that the copper wire can enter the clamping opening of the clamp 410 to clamp the copper wire by the clamp 410. Of course, the clip 410 is open prior to clamping and closed after the copper wire has entered the clip. After the clip 410 clamps the copper wire, the copper wire between the clip 410 and the inductance base body 2 is cut by a cutter 415 described below, and then the Y stage assembly 401 returns to the initial position, and the clip 410 and the wire guide needle 407 return to the initial position to wait for winding of the next group of workpieces. The clip 410 holds the end of the copper wire that is not wound onto the inductor base 2 after the copper wire has been cut, so that the end does not need to be found again at the next winding. Of course, the first winding requires manual clamping of the thread end to the clamp 410.
In order to facilitate the clamping of the copper wire by the clamp 410, the nip formed by said vertical end surface and the vertical extension 4107 is aligned with the wire guide needle 407 when viewed in the X direction, and the lower end surface of the nip is lower than the lower end surface of the wire guide needle 407.
Further, a lateral extension bar 4108 extending toward the vertical mounting plate 403 is provided on the upper side of one end of the movable block 4103 close to the vertical mounting plate 403, a movable post 4105 movable up and down is provided at a position corresponding to the lateral extension bar 4108 in the horizontal portion of the L-shaped member, and a return spring (not shown) is provided between the lower end of the movable post 4105 and the L-shaped member 4101, and the return spring is always in a compressed state, so that the clip 410 can be in a clipped state without receiving an external force.
Further, a lower pressing strip 411 capable of moving up and down is arranged above the transverse extending strip 4108, the lower pressing strip 411 extends along the X direction and spans all the clips 410, when the lower pressing strip 411 moves down, the lower pressing strip 411 can drive the transverse extending strip 4108 to move down to open the clips 410, and when the lower pressing strip 411 moves up to be separated from the transverse extending strip 4108, the clips 410 clamp. Preferably, a linkage bar 412 capable of moving up and down is arranged above the transverse mounting plate 409, guide rods 413 are respectively arranged at two ends of the linkage bar 412, the lower ends of the guide rods 413 are connected with a lower pressing bar 411, a clamp cylinder 414 is arranged on the upper surface of the transverse mounting plate 409, a cylinder rod of the clamp cylinder 414 extends upwards and is connected with the middle part of the linkage bar 412, and the opening and closing of the clamp 410 can be controlled by controlling the expansion and contraction of the cylinder rod of the clamp cylinder 414.
Further, the winding device further comprises a cutting structure for cutting off the copper wire positioned between the clamp 410 and the workpiece after the winding is completed and the clamp 410 clamps the copper wire, wherein the cutting structure comprises a plurality of cutters 415. A plurality of the cutters 415 are arranged in the X direction, and the distance between adjacent cutters 415 is equal to the distance between adjacent chucks 304, each cutter 415 corresponds to one chuck 304, and the cutter 415 is located at the right side of its corresponding chuck 304 as viewed in the Y direction, so that when the clip 410 grips a copper wire, the cutter 415 moves downward to cut the copper wire located between the clip 410 and the corresponding workpiece.
Specifically, tangent line structure still includes vertical setting tangent line mounting panel 416 on Y slip table subassembly 401, can set up the slider 417 on tangent line mounting panel 416 with reciprocating, cutter 415 supports on slider 417, when needing the tangent line, slider 417 drives cutter 415 and moves downwards in order to cut off the copper line, and slider 417 drives cutter 415 after cutting off and moves upwards. Further, a thread cutting screw rod 423 is rotatably arranged on the transverse mounting plate 409, the thread cutting screw rod 423 is vertically arranged, the upper end of the thread cutting screw rod 423 is in threaded connection with the sliding block 417, and the sliding block 417 can be driven to move up and down when the thread cutting screw rod 423 rotates. Meanwhile, a belt pulley 422 is arranged at the lower end of the tangent screw rod 423, and the belt pulley 422 is in transmission connection with a driving motor (not shown) arranged on the lower surface of the Y sliding table assembly 401 through a belt.
Before cutting, when the clamp 410 drives the copper wire from the left side of the clamping head 304 to the right side of the clamping head 304 from the wire guide needle 407, if the cutting knife 415 is directly located at a tangent position, the copper wire cannot move below the cutting knife 415, for this reason, the cutting knife 415 is set to move along the Y direction, when the tangent is not needed, the cutting knife 415 is in a retracted state, when the tangent is needed, the cutting knife 415 extends to be right above the copper wire, and then the sliding block 417 moves downwards to cut the copper wire.
Preferably, a supporting plate 418 is disposed on the upper surface of the sliding block 417, the supporting plate 418 extends along the X direction, a plurality of sliding shafts 419 are slidably disposed on the supporting plate 418, one cutting knife 415 is disposed at one end of each sliding shaft 419 close to the wire guide needle 407, an interlocking plate 420 is disposed at the other end of each sliding shaft 419, a cutting knife cylinder 421 is disposed on the lower surface of the supporting plate 418, and a cylinder rod of the cutting knife cylinder 421 extends along the Y direction and is connected to the interlocking plate 420, so that the extension and retraction of the cutting knife 415 can be realized by controlling the extension and retraction of the cutting knife cylinder 421. Further, the sliding shafts 419 are divided into two groups at an intermediate position arranged along the sliding shafts 419, and for this purpose, the two support plates 418 have two, and a space is formed between the two support plates 418 to reserve a space for the tangential screw 423 to move up and down. The linkage plates 420 are also provided with two, and a gap is formed between the two linkage plates 420, so that the linkage plates 420 can avoid collision with the screw 4031 when moving back and forth along the Y direction.
The winding device further comprises a wire pulling mechanism 500. The wire drawing mechanism 500 is disposed on the opposite side of the X-axis transfer mechanism 300 from the wire winding assembly 400. As can be seen from the above description of the winding assembly 400, after a winding operation is completed, the clip 410 holds the end of the copper wire that is not wound, and when the next winding operation is performed, since the clip needs to hold the copper wire before cutting after the winding operation, the pulling mechanism 500 holds the end of the copper wire that is not wound, and the clip 410 is released.
The wire pulling mechanism 500 comprises a first Y slide table assembly 501 supported on the frame 1 and moving back and forth along the Y direction, a first X slide table assembly 502 supported on the first Y slide table assembly 501 and moving back and forth along the X direction, a carrier plate 503 supported on the first X slide table assembly 502 in a vertically movable manner, a wire pulling mounting plate 504 supported on the carrier plate 503 near one side edge of the wire winding assembly 400, and a plurality of wire pulling clips 505 rotatably supported on the wire pulling mounting plate 504, wherein the plurality of wire pulling clips 505 are arranged on one side of the wire pulling mounting plate 504 near the wire winding assembly 400 and arranged along the X direction, and the distance between the adjacent wire pulling clips 505 is equal to the distance between the adjacent clamping heads 304. The wire drawing mechanism 500 further includes a first Z slide table assembly including the support plate 503, and the first X slide table assembly 502, the first Y slide table assembly 501, and the first Z slide table assembly constitute a first XYZ slide table assembly.
When winding is needed, the clamp 410 and the wire guide needle 407 which clamp the wire head move along the Y direction and are right above the clamp assembly which needs to be wound, the wire drawing clamp 505 moves along the Y direction and is right above the clamp assembly which needs to be wound and is right below a copper wire between the corresponding clamp 410 and the wire guide needle 407, then the clamp 410 and the wire guide needle 407 descend, the wire drawing clamp 505 is opened at the moment, when the clamp 410 and the wire guide needle 407 descend to the winding position, the copper wire between the clamp 410 and the wire guide needle 407 enters the wire drawing clamp 505, the wire drawing clamp 505 is closed to clamp the wire head, then the clamp 410 is loosened, at the moment, the wire head is clamped by the wire drawing clamp 505, and the wire head is not clamped by the clamp 410 any more. In order to avoid the influence of the wire clamp 505 on the rotation of the wire guide 407, the wire clamp 505 needs to be retracted by a distance in the Y direction after clamping the wire end. After the wire guiding needle 407 is wound, the clamp 410 and the wire guiding needle 407 are raised by a distance and then moved to the right side of the corresponding collet 304, thereby completing the clamping process of the copper wire positioned between the collet 304 and the wire guiding needle 407 by the clamp 410 and the cutting process of the copper wire positioned between the collet 304 and the wire guiding needle 407. Then, the wire grip 505 is moved again in the Y direction above the jaw assembly and then from the left side to the right side of the corresponding jaw 304, placing the gripped wire ends in the lateral grooves.
The wire clamp 505 comprises a fixed claw 5051 and a movable claw 5052 matched with the fixed claw 5051, wherein one ends of the fixed claw 5051 and the movable claw 5052 close to the winding assembly are in a rod-shaped structure, the fixed claw 5051 and the movable claw 5052 extend along the same direction, the movable claw 5052 can move back and forth relative to the fixed claw 5051 along the length direction of the fixed claw 5051, a stop 5059 is arranged at one end of the fixed claw 5051 close to the winding assembly 400 and is used for upwards following, and when the movable claw 5052 moves back and forth, one end of the movable claw 5052 can abut against the stop 5059 so as to clamp copper wires.
Further, the wire clamp 505 further includes a lower mounting block 5053 and an upper mounting block 5054 fixed above the lower mounting block 5053, the fixed claw 5051 is provided on a side of the lower mounting block 5053 adjacent to the wire winding assembly 400, and the movable claw 5052 passes through the upper mounting block 5053 in the extending direction thereof and is movable back and forth relative to the upper mounting block 5054 in the extending direction thereof. A push block 5056 is arranged at one end of the movable claw 5052 away from the winding assembly 400, and the pull clamp 505 can be loosened and clamped by pushing the push block 5056. Specifically, the end of the upper mounting block 5054 near the winding assembly 400 is aligned with the end of the lower mounting block 5053 near the winding assembly 400, the end of the upper mounting block 5054 away from the winding assembly 400 is closer to the winding assembly 400 than the end of the lower mounting block 5053 away from the winding assembly 400, and the push block 5056 is mounted at the end of the upper mounting block 5054 away from the winding assembly 400 and the end of the lower mounting block 5053 away from the winding assembly 400 in a top view, which can save space. At the end of the lower mounting block 5053 remote from the winding assembly 400, a pawl cylinder 5057 is provided, the cylinder rod of which pawl cylinder 5057 is parallel to the direction of movement of the movable pawl 5052 and the end of which can abut against a push block 5056, by means of which pawl cylinder 5057 at least the movable pawl 5052 can be pushed to move in the direction of the winding assembly to effect clamping of the cable clamp 505.
Further, a guide post 5055 extending parallel to the moving direction of the movable claw 5052 is provided on the upper mounting block 5054, and the push block 5056 is slidably inserted over the guide post 5055. A return spring (not shown) is sleeved on the guide post 5055 between the upper mounting block 5054 and the push block 5056, and is always in a compressed state, so that when the push pawl cylinder 5057 retracts, the movable pawl 5052 can automatically move away from the wire winding assembly 400 under the action of the return spring, and the wire clamp 505 is released. In this way, the cylinder rod of the pawl cylinder 5057 need not be fixed to the push block 5056, simplifying the structure.
Preferably, each of the wire clamps 505 is supported on the wire mounting plate 504 by a wire rotating shaft 506, the wire rotating shaft 506 is rotatably provided on the mounting plate 504, the axis of the wire rotating shaft 506 is parallel to the Y direction, a plurality of the wire rotating shafts 506 are arranged along the X direction, and the distance between the adjacent wire rotating shafts 506 is equal to the distance between the adjacent chucks 304. When the wire grip 505 grips a wire, the wire grip 505 is positioned on the left side of the corresponding grip 304, and in order to place the wire end gripped by the wire grip 505 in the lateral groove 22, the wire grip 505 needs to be moved from the left side to the right side, and the movement from the left side to the right side is driven by the first X-slide assembly 502. When the wire clamp 505 is located on the left side of the chuck 304, the copper wire at the wire head penetrates in from the right side and penetrates out from the left side of the wire clamp 505, when the wire clamp 505 moves to the right side of the chuck 304, the copper wire at the wire head changes to extend to the right side of the wire clamp 505 first and then penetrates out from the left side of the wire clamp 505, and 180-degree bending occurs, so that the processing of subsequent procedures is not facilitated, and therefore, in the process that the wire clamp 505 moves to the right side from the left side of the chuck 304, the wire clamp 505 simultaneously rotates clockwise by 180 degrees, and the wire head can be guaranteed to be basically kept in a straight state. Of course, in order to avoid collision of the wire clamp 505 with the collet 304, the wire clamp 505 may move upward a distance when moving from the left side to the right side and then descend a distance when reaching the right side.
The driving mode of the wire-drawing rotating shaft 506 is the same as the driving mode of the chuck assembly for the chuck 304, the belt serial driving mode is adopted, the driving motor 507 is used as power, and the specific principle is not detailed.
Further, the wire clamp 505 is fixed to the wire rotation shaft 506 by a connecting plate 5058, one end of the connecting plate 5058 is hinged to one side of the upper mounting block 5054 and the lower mounting block 5053, and the axis of the hinge shaft is parallel to the arrangement direction of the fixed claw 5051 and the movable claw 5052, that is, when the movable claw 5052 is arranged up and down with respect to the fixed claw 5051, the axis of the hinge shaft extends up and down. The other end of the connecting plate 5058 is fixed to the side of the wire rotation shaft 506, and the connecting plate 5058 can rotate together with the wire rotation shaft 506.
Each wire rotating shaft 506 is a hollow structure extending along the axis of the wire rotating shaft 506, and a pulling rod 508 is provided in each hollow structure, the pulling rod 508 being capable of moving back and forth along the axis of the wire rotating shaft 506. A strip-shaped hole 5061 is provided on a side surface of the wire rotating shaft 506 near one end of the wire clamp 505, the strip-shaped hole 5061 extending in the axial direction of the wire rotating shaft 506 and being provided on a side surface of the wire rotating shaft 506 opposite to the connecting plate 5058. A wire pulling pin 5081 is provided at one end of the pulling rod 508 near the wire pulling clamp 505, the axis of the wire pulling pin 5081 is perpendicular to the axis of the wire pulling rotation shaft 506, and one end of the wire pulling pin 5081 is fixed to the pulling rod 508, and the other end of the wire pulling pin 5081 protrudes from the strip-shaped hole 5061, and the wire pulling pin 5081 can move back and forth within a certain range along the axis direction of the wire pulling rotation shaft 508 when the pulling rod 508 is pulled.
Further, a wire pulling spring (not shown) is provided between the wire pulling clip 505 and the wire pulling pin 5081, one end of the wire pulling spring is fixed to the wire pulling pin 5081, the other end of the wire pulling spring is fixed to the side of the lower mounting block 5053 opposite to the connecting plate 5058, and the wire pulling spring is always in a stretched state such that the length direction of the fixed claw 5051 or the movable claw 5052 is substantially parallel to the Y direction in the initial state of the wire pulling clip 505. The connecting plate 5058 can limit the rotation angle of the wire grip 505, and when the wire grip 505 rotates clockwise by a certain angle in a top view, the positions of the upper and lower mounting blocks near the front end can abut against the front end of the connecting plate 5058, and when the wire grip 505 rotates counterclockwise by a certain angle, the rear ends of the upper and lower mounting blocks can abut against the approximate middle position of the connecting plate 5058.
When the wire clamp 505 needs to clamp a wire, the wire clamp is in an initial state, after the wire clamping is completed, the wire clamp 505 retreats, due to the fact that a copper wire has a certain tension force before entering the wire guide needle, the wire clamp 505 rotates clockwise by a certain angle in a state of being viewed from the top in the retreating process, in addition, in the wire winding process, in order to reduce the length of a wire clamping head clamped by the wire clamp 505, when the wire guide needle 407 winds a workpiece to rotate, the clamp head 304 also drives the workpiece to rotate, the steering direction of the clamp head 304 is the same as that of the wire guide needle 407, the rotating speed of the clamp head 304 is not larger than the rotating speed of the wire guide needle 407, and the rotating number of turns of the clamp head 304 is. As the collet 304 rotates, the copper wire further pulls the wire grip 505 clockwise (when viewed from above). When the wire head on the wire clamp 505 needs to be moved from the left side to the right side of the chuck, the wire clamp 505 needs to be moved towards the chuck 304 along the Y direction first, at this time, the distance between the wire clamp 505 and the chuck 304 becomes smaller, the wire clamp 505 rotates at a certain angle towards the direction of the initial position under the action of the wire pulling spring, then when the wire clamp 505 moves from the left side to the right side of the chuck 304, the copper wire between the wire clamp 505 and the chuck 304 becomes loose, for this reason, the pull rod 508 moves towards the direction away from the wire clamp 505, and at this time, the wire pulling spring is further tensioned, so that the copper wire between the wire clamp 505 and the chuck 304 can be always in a tensioned state. The tension of the copper wire can be applied by a tensioner in the prior art, and is not described in detail herein.
Further, a guide plate 511 arranged along the Y direction is provided on the carrier plate 503 on a side of the wire-drawing mounting plate 504 facing away from the wire-drawing clip 505, and an end of the pull rod 508 remote from the wire-drawing clip 505 movably passes through the guide plate 511. A pulling plate 509 is arranged on one side of the guide plate 511, which is far away from the wire-pulling mounting plate 504, one end of each pulling rod 508, which is far away from the wire-pulling clamp 505, is fixed on the same pulling plate 509, and the movement of all the pulling rods 508 can be controlled simultaneously by controlling the movement of the pulling plate 509.
Further, a pulling cylinder 510 is provided on the guide plate 511, a cylinder rod of the pulling cylinder 510 extends in the Y direction and is connected to a pulling plate 509, and the movement of the pulling rod 508 can be realized by controlling the pulling cylinder 510.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. A pull wire structure for NR inductance production, comprising:
the first XYZ sliding table assembly comprises a first Y sliding table assembly, a first X sliding table assembly supported on the first Y sliding table assembly and a first Z sliding table assembly supported on the first X sliding table assembly, and the first Z sliding table assembly comprises a carrier plate horizontally supported on the first X sliding table assembly;
a plurality of wire clamps rotatably supported on the carrier plate by a wire mounting plate, the plurality of wire clamps being arranged at equal intervals along an X direction and having rotation axes parallel to a Y direction, the wire clamps having clamping jaws to clamp or unclamp.
2. The pulling wire structure for production of NR inductor as claimed in claim 1, wherein the pulling wire clamp comprises a fixed jaw and a movable jaw cooperating with the fixed jaw, the ends of the fixed jaw and the movable jaw near the winding assembly are rod-shaped structures, both extending in the same direction, the movable jaw can move back and forth along the length direction of the movable jaw relative to the fixed jaw, a stop is disposed at the end of the fixed jaw near the winding assembly and is directed upward, one end of the movable jaw can selectively abut against the stop, and the stop and the movable jaw form the clamping opening therebetween.
3. The pulling wire structure for production of NR inductor as claimed in claim 2, wherein the pulling wire clamp further comprises a lower mounting block and an upper mounting block fixed above the lower mounting block, the fixed jaw is disposed at one side of the lower mounting block close to the winding assembly, the movable jaw passes through the upper mounting block along its extending direction and can move back and forth relative to the upper mounting block along its extending direction, a pushing block is disposed at one end of the movable jaw far from the winding assembly, a pushing jaw cylinder is disposed at one end of the lower mounting block far from the fixed jaw, a cylinder rod of the pushing jaw cylinder is parallel to the moving direction of the movable jaw, and a free end of the cylinder rod abuts against the pushing block.
4. The pulling wire structure for production of NR inductor of claim 3 wherein said upper mounting block is provided with a guide post extending parallel to the moving direction of the movable claw, said push block slidably penetrates the guide post, a return spring is sleeved on said guide post between the upper mounting block and the push block, and said return spring is always in a compressed state.
5. The structure of claim 3, wherein each of the wire clamps is supported on the wire mounting plate by a wire rotating shaft rotatably provided on the wire mounting plate, the axis of the wire rotating shaft being parallel to the Y direction, a plurality of the wire rotating shafts being arranged along the X direction, and the distance between adjacent wire rotating shafts being equal to the distance between adjacent chucks.
6. The pulling structure for NR electrical inductance production according to claim 5, wherein the pulling clamp is fixed to the pulling rotation shaft by a connecting plate, one end of the connecting plate is hinged to one side of the upper and lower mounting blocks, and an axis of the hinge shaft is parallel to a direction in which the fixed jaw is arranged opposite to the movable jaw, the other end of the connecting plate is fixed to a side of the pulling rotation shaft, each pulling rotation shaft is a hollow structure extending along an axis of the pulling rotation shaft, a pulling rod is provided in each hollow structure, the pulling rod is capable of moving back and forth along the axis of the pulling rotation shaft, a pulling spring is provided between the pulling rod and the pulling clamp, one end of the pulling spring is connected to the pulling rod, and the other end of the pulling spring is connected to a side of the pulling clamp opposite to the connecting plate.
7. The pulling structure for production of NR inductance as claimed in claim 6, wherein a strip-shaped hole is provided on a side of the pulling rotation shaft near an end of the pulling clamp, the strip-shaped hole extending in an axial direction of the pulling rotation shaft and being provided on a side of the pulling rotation shaft opposite to the connection plate, a pulling pin is provided at an end of the pulling rod near the pulling clamp, the axis of the pulling pin being perpendicular to the axis of the pulling rotation shaft, and one end of the pulling pin being fixed to the pulling rod and the other end thereof protruding from the strip-shaped hole, the pulling spring having one end connected to the pulling rod and the other end connected to the side of the pulling clamp opposite to the connection plate.
8. The pulling structure for production of NR inductor of claim 7, wherein a guiding plate is disposed on the carrier plate on a side of the pulling installation plate facing away from the pulling clamp, and a guiding plate is disposed along the Y direction, and an end of the pulling rod remote from the pulling clamp movably passes through the guiding plate, and a pulling plate is disposed on a side of the guiding plate facing away from the pulling installation plate, and an end of all the pulling rods remote from the pulling clamp is fixed on the same pulling plate.
9. The pulling wire structure for production of NR inductance of claim 8, wherein a pulling cylinder is provided on the guide plate, a cylinder rod of the pulling cylinder extending in the Y direction and connected to the pulling plate.
CN201921883777.1U 2019-11-04 2019-11-04 A structure of acting as go-between for production of NR inductance Active CN210692344U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921883777.1U CN210692344U (en) 2019-11-04 2019-11-04 A structure of acting as go-between for production of NR inductance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921883777.1U CN210692344U (en) 2019-11-04 2019-11-04 A structure of acting as go-between for production of NR inductance

Publications (1)

Publication Number Publication Date
CN210692344U true CN210692344U (en) 2020-06-05

Family

ID=70897588

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921883777.1U Active CN210692344U (en) 2019-11-04 2019-11-04 A structure of acting as go-between for production of NR inductance

Country Status (1)

Country Link
CN (1) CN210692344U (en)

Similar Documents

Publication Publication Date Title
CN110233043B (en) Pulling-shearing wire storage mechanism and full-automatic series coil winding machine
WO2023060966A1 (en) Automatic pin inserting apparatus having carrier
CN104882269B (en) A kind of inductor automatic coil winding machine
CN101533698B (en) Winding device and winding machine
CN111724989B (en) Common mode inductance automatic coil winding machine
CN210692342U (en) Winding device for producing NR inductor
US4694999A (en) Toroidal winding apparatus
CN113707450A (en) Automatic production equipment for shielding inductor
CN210692344U (en) A structure of acting as go-between for production of NR inductance
CN112621065B (en) Multi-station full-automatic winding spot welding machine
CN210692343U (en) Winding assembly for producing NR (noise-rejection) inductor
CN212257173U (en) Winding structure of common mode inductor winding machine and common mode inductor winding machine
CN111724990B (en) Common mode inductor winding machine
CN110718388B (en) Winding device for NR inductor production
CN117206900A (en) Automatic clip assembling unit
CN110718388A (en) Winding device for producing NR inductor
CN216212850U (en) T-core inductor integrated forming winding machine, wire turning mechanism and tin soldering mechanism
CN115626459A (en) Linkage bullet formula buckle robot that adorns
CN213662311U (en) PCB board plug-in components workstation
CN214558583U (en) Novel multi-station automatic winding spot welding equipment
CN110957128B (en) Intelligent rotary type robot for integrally winding main and auxiliary polar coils
CN210620974U (en) Automatic double-station zipper head hanging device
CN209282583U (en) A kind of full-automatic copper belt machine
CN217468203U (en) T-core inductor integrated forming winding machine and wire pulling mechanism
CN217521845U (en) T-core inductor integrated forming winding machine and whole wire supporting mechanism thereof

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant