CN210687019U - Two-way hard sealing butterfly valve - Google Patents

Two-way hard sealing butterfly valve Download PDF

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CN210687019U
CN210687019U CN201921421916.9U CN201921421916U CN210687019U CN 210687019 U CN210687019 U CN 210687019U CN 201921421916 U CN201921421916 U CN 201921421916U CN 210687019 U CN210687019 U CN 210687019U
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valve
butterfly
valve body
seal
butterfly plate
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黄靖
苏大明
李立
刘浩
欧立涛
谭勇立
曹叶芝
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ZHUZHOU SOUTHERN VALVE CO Ltd
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ZHUZHOU SOUTHERN VALVE CO Ltd
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Abstract

The utility model relates to the technical field of valves, a two-way butterfly valve sealed firmly is disclosed, including valve body and valve shaft, movable disk seat that has conical surface structure through the pressure equipment of valve body clamping ring in the valve body, the valve body inner wall has concave yield stair structure, stair structure includes horizontal surface and vertical surface, movable disk seat outer wall have with the horizontal ladder face and the vertical ladder face of valve body stair structure adaptation, the laminating of horizontal ladder face and the horizontal surface of valve body stair structure, vertical ladder face has the clearance with stair structure's vertical surface, the butterfly plate passes through the metal seal circle with movable disk seat conical surface and seals, the butterfly plate passes through the connecting piece and is fixed and rotatory along with the valve shaft, the bearing is established with valve body friction position to the valve shaft, bearing department. The butterfly valve seat is in a form of automatically adjusting and moving through hydraulic power, the sealing effect can be guaranteed when the butterfly plate bears the pressure in the forward direction and the reverse direction, and when the butterfly plate bears the pressure in the reverse direction, the hydraulic power pushes the valve seat to move leftwards to be in close contact with the metal sealing ring and the rubber soft sealing ring at the butterfly plate to realize reverse sealing.

Description

双向硬密封蝶阀Two-way hard sealing butterfly valve

技术领域technical field

本实用新型涉及阀门技术领域,具体地,涉及一种双向硬密封蝶阀。The utility model relates to the technical field of valves, in particular to a bidirectional hard sealing butterfly valve.

背景技术Background technique

普通的金属硬密封蝶阀,蝶板密封几何形状采用锥形或球形,蝶板密封圈通过径向压缩变形及正向介质的推力,使蝶板密封圈与阀座形成楔形效应,从而实现正向密封。Ordinary metal hard sealing butterfly valve, the disc sealing geometry adopts cone or spherical shape, the disc sealing ring is deformed by radial compression and the thrust of the positive medium, so that the disc sealing ring and the valve seat form a wedge effect, so as to realize the positive seal.

但是当介质反向流动时,蝶板密封圈由于受介质推力会产生脱离密封阀座的趋势,最终将导致蝶阀反向密封效果较差,因此,这种普通蝶阀只适用于单向密封工况。However, when the medium flows in the reverse direction, the butterfly plate sealing ring will tend to be separated from the sealing valve seat due to the thrust of the medium, which will eventually lead to poor reverse sealing effect of the butterfly valve. Therefore, this ordinary butterfly valve is only suitable for one-way sealing conditions. .

目前国内生产的蝶阀能够实现双向密封的很少,特别是在高压力工况下,反向密封效果不尽人意,现有的双向密封蝶阀,有的采用橡胶软密封结构,即通过增加橡胶密封圈的压缩量,实现反向密封,但这种密封效果不持久,且密封圈易损不耐用,在高压力下更无法实现反向密封;此外,也有采用三偏心硬密封结构的蝶阀,但经过多种使用反馈证明,其在高压力反向密封时效果并不佳。At present, few domestic butterfly valves can achieve two-way sealing, especially under high pressure conditions, the reverse sealing effect is not satisfactory. Some of the existing two-way sealing butterfly valves use rubber soft sealing structure, that is, by adding rubber sealing The compression amount of the ring can achieve reverse sealing, but this sealing effect is not lasting, and the sealing ring is fragile and not durable, and it is impossible to achieve reverse sealing under high pressure; in addition, there are also butterfly valves with triple eccentric hard sealing structure, but It has been proved by many feedbacks that it is not effective in high pressure reverse sealing.

发明内容SUMMARY OF THE INVENTION

本实用新型解决的技术问题在于克服现有技术的缺陷,提供一种可做到双向等压力密封且可达到零泄漏的双向硬密封蝶阀。The technical problem solved by the utility model is to overcome the defects of the prior art and provide a bidirectional hard sealing butterfly valve which can achieve bidirectional equal pressure sealing and zero leakage.

本实用新型的目的通过以下技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:

一种双向硬密封蝶阀,包括阀体和阀轴,阀体内通过阀体压圈压装有具有锥面结构的可动阀座,阀体内壁上具有凹进的台阶结构,台阶结构包括横向表面和竖向表面,可动阀座外壁具有与阀体上台阶结构适配的横向阶梯面和竖向阶梯面,横向阶梯面与阀体台阶结构的横向表面贴合,竖向阶梯面与台阶结构的竖向表面具有间隙,蝶板与可动阀座的锥面通过金属密封圈密封,蝶板与阀轴以销固定连接为一体,蝶板随阀轴旋转,阀轴与阀体摩擦部位设有轴承,轴承处设有填料封装。A two-way hard-sealed butterfly valve includes a valve body and a valve shaft. A movable valve seat with a conical surface structure is press-fitted in the valve body through a valve body pressure ring. The inner wall of the valve body has a concave step structure, and the stepped structure includes a lateral surface. and the vertical surface, the outer wall of the movable valve seat has a lateral stepped surface and a vertical stepped surface that are adapted to the stepped structure on the valve body, the lateral stepped surface is fitted with the lateral surface of the stepped structure of the valve body, and the vertical stepped surface is compatible with the stepped structure. There is a gap on the vertical surface of the butterfly plate, the conical surface of the butterfly plate and the movable valve seat are sealed by a metal sealing ring, the butterfly plate and the valve shaft are fixedly connected by a pin, the butterfly plate rotates with the valve shaft, and the friction part between the valve shaft and the valve body is set. There is a bearing, and the bearing is provided with a packing package.

进一步地,金属密封圈密封处还加装有橡胶软密封圈,橡胶软密封圈位于可动阀座的锥面小口径端,橡胶软密封圈通过压板及蝶板压圈压装在金属密封圈处形成双重密封。Further, a rubber soft sealing ring is installed at the sealing part of the metal sealing ring. The rubber soft sealing ring is located at the small diameter end of the conical surface of the movable valve seat, and the rubber soft sealing ring is press-fitted on the metal sealing ring through the pressure plate and the butterfly plate pressure ring A double seal is formed.

更进一步地,蝶板压圈上还设有紧定螺钉与压板抵接,以便对橡胶软密封圈的密封度进行调节。Furthermore, the butterfly plate pressing ring is also provided with a set screw to abut against the pressing plate, so as to adjust the sealing degree of the rubber soft sealing ring.

进一步地,轴承采用高力黄铜加石墨材质制成。Further, the bearing is made of high-strength brass and graphite.

进一步地,填料采用压力自密封V形组合密封圈。Further, the packing adopts pressure self-sealing V-shaped combined sealing ring.

进一步地,阀轴为贯通蝶板的整体式阀轴。Further, the valve shaft is an integral valve shaft passing through the butterfly plate.

与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

本蝶阀创造性地将阀座设计为可通过水力自动调节移动的形式,在正向与反向承压时都能保证密封效果,其中蝶板反向承压时,水力推动阀座向左移动,与蝶板处的金属密封圈及橡胶软密封圈紧密接触,实现反向密封。The butterfly valve creatively designs the valve seat in a form that can be automatically adjusted and moved by hydraulic power, which can ensure the sealing effect in both forward and reverse pressure bearing. It is in close contact with the metal sealing ring and rubber soft sealing ring at the butterfly plate to realize reverse sealing.

蝶板处密封圈采用金属硬密封圈与橡胶软密封圈组合叠加,以金属硬密封为主密封,橡胶软密封为辅助密封,橡胶软密封圈又可通过紧定螺钉的调节,进一步加强密封效果。The sealing ring at the butterfly plate is a combination of metal hard sealing ring and rubber soft sealing ring. The metal hard seal is the main seal, and the rubber soft seal is the auxiliary seal. The rubber soft seal can be adjusted by the set screw to further strengthen the sealing effect. .

经试验,本申请的蝶阀可实现双向等压力密封且达到零泄漏的密封效果,彻底解决了蝶阀以往难以做到反向密封的技术难题,且本申请的蝶阀在高压力蝶阀反向密封方面是一项较大的技术突破。After testing, the butterfly valve of the present application can realize two-way equal pressure sealing and achieve zero leakage sealing effect, which completely solves the technical problem that the butterfly valve was difficult to achieve reverse sealing in the past. A major technological breakthrough.

附图说明Description of drawings

图1为实施例1所述的双向硬密封蝶阀的局部结构示意图。FIG. 1 is a partial structural schematic diagram of the bidirectional hard-sealed butterfly valve described in Embodiment 1. FIG.

具体实施方式Detailed ways

下面结合具体实施方式对本实用新型作进一步的说明,其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本实用新型的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present utility model will be further described below in conjunction with the specific embodiments, wherein, the accompanying drawings are only used for exemplary description, and what is shown is only a schematic diagram, not a physical drawing, and should not be construed as a limitation on the present patent; in order to better illustrate the present utility model In the new embodiment, some parts in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the drawings may be omitted.

实施例1Example 1

如图1所示,提供一种双向硬密封蝶阀,其包括阀体1和阀轴(未示出),阀体为双偏心结构,阀体1内腔通过阀体压圈2压装有一具有全不锈钢锥面结构的可动阀座3,阀体1在可动阀座3安装处的内壁上具有凹进的台阶结构,台阶结构包括横向表面11和竖向表面12,可动阀座3外壁则具有与阀体上台阶结构适配的横向阶梯面31和竖向阶梯面32,横向阶梯面31与阀体台阶结构的横向表面11贴合,竖向阶梯面32与台阶结构的竖向表面12具有间隙,蝶板4与可动阀座的锥面33通过金属密封圈5密封,蝶板与阀轴以销固定连接为一体,蝶板随阀轴旋转,阀轴与阀体摩擦部位设有轴承,轴承处设有填料封装。As shown in Figure 1, a bidirectional hard-sealed butterfly valve is provided, which includes a valve body 1 and a valve shaft (not shown), the valve body is a double eccentric structure, and the inner cavity of the valve body 1 is press-fitted with a The movable valve seat 3 with all stainless steel conical surface structure, the valve body 1 has a concave step structure on the inner wall where the movable valve seat 3 is installed, the step structure includes a lateral surface 11 and a vertical surface 12, the movable valve seat 3 The outer wall has a horizontal stepped surface 31 and a vertical stepped surface 32 that are adapted to the stepped structure on the valve body. The surface 12 has a gap, the butterfly plate 4 and the conical surface 33 of the movable valve seat are sealed by the metal sealing ring 5, the butterfly plate and the valve shaft are fixedly connected as a whole by a pin, the butterfly plate rotates with the valve shaft, and the friction part between the valve shaft and the valve body Bearings are provided, and packings are provided at the bearings.

本实施例的双向硬密封蝶阀通过在可动阀座竖向阶梯面与台阶结构竖向表面之间预留间隙,为介质在蝶阀内反向过流时可动阀座发生反向移动来实现反向密封提供可能,其中,可动阀座无需进行手工操作控制等,其完全是根据介质流动情况来自行调节移动的,自我调节性强,可起到优良的反向密封效果。The two-way hard-sealed butterfly valve of this embodiment is realized by reserving a gap between the vertical stepped surface of the movable valve seat and the vertical surface of the stepped structure, so that the movable valve seat moves in the reverse direction when the medium reversely flows in the butterfly valve. Reverse sealing is possible, in which the movable valve seat does not need manual operation control, etc., it is completely self-adjusting and moving according to the flow of the medium, and has strong self-adjustment, which can play an excellent reverse sealing effect.

为进一步加强反向密封效果,金属密封圈5密封处还加装有橡胶软密封圈6,橡胶软密封圈6位于可动阀座的锥面小口径端,橡胶软密封圈6通过压板7压装在金属密封圈处形成双重密封,压板7外围通过蝶板压圈8对其进行位置固定。In order to further strengthen the reverse sealing effect, a rubber soft sealing ring 6 is also installed at the sealing part of the metal sealing ring 5. The rubber soft sealing ring 6 is located at the small diameter end of the conical surface of the movable valve seat, and the rubber soft sealing ring 6 is pressed by the pressure plate 7. It is installed at the metal sealing ring to form a double seal, and the periphery of the pressure plate 7 is fixed in position by the butterfly plate pressure ring 8.

具体地,橡胶软密封圈6与金属密封圈5宜具有交错嵌设结构,即橡胶软密封圈6在与金属密封圈接触的末端设有凸部61,金属密封圈5在该凸部相应位置具有凹部与凸部适配,如此,两个密封圈相互依存,不会轻易发生窜动错位等问题。Specifically, the rubber soft sealing ring 6 and the metal sealing ring 5 should have a staggered embedded structure, that is, the rubber soft sealing ring 6 is provided with a convex part 61 at the end contacting with the metal sealing ring, and the metal sealing ring 5 is at the corresponding position of the convex part The concave part is adapted to the convex part, so that the two sealing rings are interdependent, and problems such as movement and dislocation will not easily occur.

此外,蝶板压圈8上还设有紧定螺钉9与压板7抵接,以便对橡胶软密封圈的密封度进行调节,当橡胶软密封圈使用一段时间后发生磨损时,通过适当旋紧紧定螺钉9即可持续保证密封效果,当然,当磨损到一定程度时,拆下蝶板压圈8和压板7对橡胶软密封圈6进行更换即可。In addition, the butterfly plate pressing ring 8 is also provided with a set screw 9 to abut against the pressing plate 7, so as to adjust the sealing degree of the rubber soft sealing ring. The sealing effect can be continuously ensured by tightening the screw 9. Of course, when the wear reaches a certain level, the butterfly plate pressing ring 8 and the pressing plate 7 can be removed to replace the rubber soft sealing ring 6.

本实施例蝶板和阀轴连接处的轴承采用高力黄铜加石墨材质制成,摩擦系数小,长期工作状态下均无需注油润滑。In this embodiment, the bearing at the connection between the butterfly plate and the valve shaft is made of high-strength brass and graphite, which has a small friction coefficient and does not require oil injection and lubrication under long-term working conditions.

填料采用压力自密封V形组合密封圈,工作状态下压力越大密封效果越好。The packing adopts pressure self-sealing V-shaped combined sealing ring. The higher the pressure in the working state, the better the sealing effect.

市面上一般的蝶阀均采用分段式阀轴,本实施例的阀轴为贯通蝶板的整体式阀轴,这种通贯式整体阀轴刚性好,在蝶板承压时变形小,不会产生承压偏转内栽现象,对提高蝶阀反向密封效果非常有利。Common butterfly valves on the market all use segmented valve shafts. The valve shaft in this embodiment is an integral valve shaft that penetrates the butterfly plate. It will produce the phenomenon of pressure deflection and internal planting, which is very beneficial to improve the reverse sealing effect of the butterfly valve.

蝶板在反向承压时,水力会推动可动阀座向左移动,与金属密封圈及橡胶软密封圈紧密接触,实现优良的反向密封。本实施例可动阀座的移动均通过水力自己调节,在正向与反向承压时都能保证密封效果。经大量试验结果证明,本实施例的蝶阀在双向等压力(压力比为1:1)工况下密封均达到了零泄漏的良好效果。这种密封结构的运用,彻底解决了蝶阀以往难以做到反向密封的技术难题,尤其是对于4.0MPa这样高压力的蝶阀而言,是一项较大的技术突破。When the butterfly plate is under reverse pressure, the hydraulic force will push the movable valve seat to move to the left, and it is in close contact with the metal sealing ring and the rubber soft sealing ring to achieve excellent reverse sealing. The movement of the movable valve seat in this embodiment is self-regulated by hydraulic power, and the sealing effect can be ensured in both forward and reverse pressure bearing. A large number of test results have proved that the butterfly valve of this embodiment achieves a good effect of zero leakage under the condition of two-way equal pressure (pressure ratio is 1:1). The application of this sealing structure completely solves the technical problem that the butterfly valve was difficult to achieve reverse sealing in the past, especially for the butterfly valve with high pressure such as 4.0MPa, it is a major technological breakthrough.

目前,本实施例的双向硬密封蝶阀已在东雷泵站项目上成功应用,效果良好。At present, the bidirectional hard-sealed butterfly valve of this embodiment has been successfully applied in the Donglei pumping station project, and the effect is good.

显然,上述实施例仅仅是为清楚地说明本实用新型的技术方案所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included within the protection scope of the claims of the present utility model.

Claims (6)

1. The utility model provides a two-way butterfly valve sealed firmly, including valve body and valve shaft, a serial communication port, movable valve seat that has conical surface structure is equipped with through the valve body clamping ring pressure in the valve body, the stair structure of concave yield has on the valve body inner wall, stair structure includes horizontal surface and vertical surface, movable valve seat outer wall have with the valve body on the horizontal ladder face and the vertical ladder face of stair structure adaptation, the laminating of horizontal ladder face and the horizontal surface of valve body stair structure, vertical ladder face has the clearance with stair structure's vertical surface, the butterfly plate passes through the metal seal circle with movable valve seat's conical surface and seals, the butterfly plate passes through the connecting piece and is fixed and rotatory along with the valve shaft, the bearing is established with valve body friction position to the valve.
2. The bidirectional hard seal butterfly valve according to claim 1, wherein a soft rubber seal is further provided at the seal of the metal seal ring, the soft rubber seal is located at the small-caliber end of the conical surface of the movable valve seat, and the soft rubber seal is press-fitted at the metal seal ring through the pressing plate and the pressing ring of the butterfly plate to form a double seal.
3. The bidirectional hard seal butterfly valve of claim 2, wherein the butterfly plate pressing ring is further provided with a set screw for abutting against the pressing plate so as to adjust the tightness of the rubber soft seal ring.
4. The bidirectional hard seal butterfly valve of claim 1, wherein the bearing is made of high-force brass plus graphite.
5. The bidirectional hard seal butterfly valve of claim 1, wherein the packing is a pressure self-sealing V-shaped combination seal ring.
6. The bidirectional hard seal butterfly valve of claim 1 wherein the valve shaft is a unitary valve shaft extending through the butterfly plate.
CN201921421916.9U 2019-08-29 2019-08-29 Two-way hard sealing butterfly valve Active CN210687019U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022133900A1 (en) * 2020-12-24 2022-06-30 浙江石化阀门有限公司 High-pressure large-diameter two-way hard-sealing butterfly valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022133900A1 (en) * 2020-12-24 2022-06-30 浙江石化阀门有限公司 High-pressure large-diameter two-way hard-sealing butterfly valve

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