CN110848429A - A shut-off dual-purpose valve - Google Patents

A shut-off dual-purpose valve Download PDF

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Publication number
CN110848429A
CN110848429A CN201810951209.4A CN201810951209A CN110848429A CN 110848429 A CN110848429 A CN 110848429A CN 201810951209 A CN201810951209 A CN 201810951209A CN 110848429 A CN110848429 A CN 110848429A
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China
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valve
clack
rod
nut
valve body
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CN201810951209.4A
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杨刚保
余中华
王春霞
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Anhui Dazhong Valve Co Ltd
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Anhui Dazhong Valve Co Ltd
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Priority to CN201810951209.4A priority Critical patent/CN110848429A/en
Publication of CN110848429A publication Critical patent/CN110848429A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/18Check valves with actuating mechanism; Combined check valves and actuated valves
    • F16K15/182Check valves with actuating mechanism; Combined check valves and actuated valves with actuating mechanism
    • F16K15/1826Check valves which can be actuated by a pilot valve

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Check Valves (AREA)

Abstract

The invention improves the valve clack on the original stop valve, lengthens the vertical height of the valve clack, the height value is larger than the distance from closing to full opening of the valve clack, when the valve is at the full opening position, the valve clack can move freely under the action of medium in the distance, when the inlet of the valve has pressure, the valve clack is lifted until the valve is fully opened; when the inlet pressure is zero, the valve flap drops onto the valve body sealing surface to close. The invention has multiple functions, reduces the installation space, saves the cost, can reduce the pressure loss on a pipeline system, and can perform forced sealing when the medium backflow valve cannot check and has leakage.

Description

一种截止双用阀A shut-off dual-purpose valve

技术领域technical field

本发明涉及阀门领域,具体涉及一种截止双用阀。The invention relates to the field of valves, in particular to a shut-off dual-purpose valve.

背景技术Background technique

目前在市场上,很难找到一种既可以用作截断又能用作止回的双用功能为一体的阀门,管路系统中通常是同时安装截止阀与止回阀。1.截止阀由阀体、阀盖、阀瓣、阀杆等零部件组成,其主要功能是截断与接通管道介质;2.止回阀又称逆向阀,由阀体、阀盖、阀瓣等零部件组成,主要用于介质单向流动的管道上,防止管路中介质的倒流。上述二种阀门因其结构简单被广泛应用于各行各业的管道中,但是存在以下问题:At present, in the market, it is difficult to find a valve that can be used as both a cut-off and a non-return valve, and the pipeline system is usually installed with a shut-off valve and a non-return valve at the same time. 1. Globe valve is composed of valve body, valve cover, valve disc, valve stem and other parts, its main function is to cut off and connect the pipeline medium; 2. Check valve, also known as reverse valve, consists of valve body, valve cover, valve It is mainly used on pipelines where the medium flows in one direction to prevent the backflow of the medium in the pipeline. The above two kinds of valves are widely used in pipelines of all walks of life because of their simple structure, but there are the following problems:

1、截止阀与止回阀通常为直通型结构,故流阻系数大,二种阀门串联安装在管道上加大了水头损失,增加了能源消耗,不利于节能减排。1. The globe valve and the check valve are usually straight-through structures, so the flow resistance coefficient is large. The installation of the two valves in series on the pipeline increases the head loss, increases the energy consumption, and is not conducive to energy conservation and emission reduction.

2、从费用上考虑,二种阀门同时安装在管道上,增加了用户的经济负担。2. Considering the cost, two kinds of valves are installed on the pipeline at the same time, which increases the economic burden of the user.

3、从安装、维护上讲,二种阀门在管路系统中同时使用需要更大的安装空间与增加维修成本。3. In terms of installation and maintenance, the simultaneous use of the two valves in the pipeline system requires larger installation space and increased maintenance costs.

4、止回阀属于自动阀门,其启闭动作是依靠介质本身的能量来驱动,介质回流的压力越大,其密封性能越好,如果介质回流压力过小,阀门就可能出现泄漏,止回阀就失去了作用。4. The check valve is an automatic valve. Its opening and closing action is driven by the energy of the medium itself. The greater the pressure of the medium backflow, the better the sealing performance. If the medium backflow pressure is too small, the valve may leak and check. The valve has no effect.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于解决上述问题,能一阀多用,不但减少安装空间、节约成本,并且可以降低管道系统上的压力损失,在介质回流阀门不能止回出现泄漏时,还可以进行强制性密封。The purpose of the present invention is to solve the above problems, one valve can be used for multiple purposes, which not only reduces the installation space and saves the cost, but also reduces the pressure loss on the pipeline system. When the medium return valve cannot be checked and leaks occur, it can also be forced to seal.

为了实现上述性能与特点,本发明的技术方案为:In order to realize above-mentioned performance and characteristic, technical scheme of the present invention is:

一种截止双用阀,包括阀盖、阀体、阀杆和阀瓣,所述阀体为三通式结构,所述阀盖设置在阀体的上端,所述阀盖将阀体的上端敞口封闭,所述阀体的两端分别设有流体进口通道和流体出口通道,所述进口通道和出口通道均与阀体的上端敞口连通,所述阀瓣设置在阀体的上端敞口内,并在阀门关闭时阻断进口通道和出口通道。A shut-off dual-purpose valve, comprising a valve cover, a valve body, a valve stem and a valve disc, the valve body is a three-way structure, the valve cover is arranged on the upper end of the valve body, and the valve cover connects the upper end of the valve body The opening is closed, the two ends of the valve body are respectively provided with a fluid inlet channel and a fluid outlet channel, both the inlet channel and the outlet channel are in communication with the upper end of the valve body, and the valve flap is arranged on the upper end of the valve body. inside the mouth and block the inlet and outlet passages when the valve is closed.

与现有技术相比,本发明的优势在于:Compared with the prior art, the advantages of the present invention are:

1.管路系统中通常是同时安装截止阀与止回阀,本发明设计了一种既可以用作截断又能用作止回的双用功能为一体的阀门。1. In the pipeline system, a globe valve and a check valve are usually installed at the same time. The present invention designs a valve that can be used as both a cut off and a check valve.

2. 本截止双用阀可以一阀多用,不但减少安装空间、节约成本,并且可以降低管道系统上的压力损失,在介质回流阀门不能止回出现泄漏时,还可以进行强制性密封。2. This shut-off dual-purpose valve can be used for multiple purposes, which not only reduces the installation space, saves costs, but also reduces the pressure loss on the pipeline system. When the medium return valve cannot be checked and leaks occur, it can also be forced to seal.

3. 两种功用的阀门集成为一体,方便安装及维护,并且减少安装空间。附图说明3. The two functions of the valve are integrated into one, which is convenient for installation and maintenance, and reduces the installation space. Description of drawings

图1是本发明实施例截止双用阀关闭状态下的结构图;Fig. 1 is the structural diagram of the embodiment of the present invention in the closed state of the cut-off dual-purpose valve;

图2是本发明实施例截止双用阀全开状态下的结构图;Fig. 2 is the structural diagram of the embodiment of the present invention under the fully open state of the cut-off dual-purpose valve;

图3是本发明实施例截止双用阀止回状态下的结构图;Fig. 3 is the structural diagram of the embodiment of the present invention in the check state of the cut-off dual-purpose valve;

附图标记:1-螺母,2-弹簧垫,3-手轮,4-阀杆,5-螺钉,6-阀杆螺母,7-支架,8-螺母,9-填料压盖,10-活节螺栓,11-销轴,12-填料,13-螺母,14-螺柱,15-垫片,16-阀瓣盖,17-阀瓣,18-阀体,19-阀盖。Reference numerals: 1-nut, 2-spring washer, 3-handwheel, 4-stem, 5-screw, 6-stem nut, 7-bracket, 8-nut, 9-packing gland, 10-live Section bolt, 11-pin, 12-packing, 13-nut, 14-stud, 15-washer, 16-valve cover, 17-valve, 18-valve body, 19-bonnet.

具体实施方式Detailed ways

下面结合说明书附图对本发明的技术方案进行清楚完整地描述。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings.

本发明涉及一种应用于化工、水利、冶炼、电力等行业中,可用于给排水、天然气、蒸气、石油、化工流体等输配系统中的阀门,其作用不但可以用来截断与接通管道介质,并且还可以防止介质倒流。其工作状态为全开或全关。在管道上只能上水平安装,也就是手轮3朝上。The present invention relates to a valve which is used in chemical industry, water conservancy, smelting, electric power and other industries and can be used in water supply and drainage, natural gas, steam, petroleum, chemical fluid and other transmission and distribution systems. Its function can not only be used to cut off and connect pipelines medium, and can also prevent the backflow of the medium. Its working state is fully open or fully closed. It can only be installed horizontally on the pipeline, that is, the handwheel 3 is facing upwards.

如图1~3所示的一种截止双用阀,包括阀盖19、阀体18、阀杆4和阀瓣17,阀体18为三通式结构,阀盖19设置在阀体18的上端,阀盖19将阀体18的上端敞口封闭,阀体18的侧两端分别设有流体进口通道和流体出口通道,进口通道和出口通道均与阀体18的上端敞口连通,阀瓣17设置在阀体18的上端敞口内,并在阀门关闭时阻断进口通道和出口通道,阀瓣17的上端设置有阀瓣盖16,阀瓣盖16与阀瓣17固定连接,阀杆4穿过阀盖19和阀瓣盖16,阀杆4下端设置有台阶防止阀杆4从阀瓣盖16脱落,;阀盖19与阀杆4的接触面上设置有填料12,填料12的上端通过填料压盖9压紧,阀盖19的侧面设置有支架7,支架7的一端固定设置在阀盖19上,另一端通过阀杆螺母6套装在阀杆4上,支架7与阀杆螺母6通过螺钉5连接,阀杆螺母6与阀杆4螺纹连接,实现阀杆4相对于阀体18的上下直线运动;阀瓣17上端为空体结构,下底端为实体密封面,与阀体18密封面形成密封副;阀门通过支架7对阀杆4进行支撑和定位,使阀门更加稳定可靠的运行。阀杆螺母6采用铜合金制作,与阀杆4配合时可以提高耐磨性和使用寿命。阀杆4上端设置有手轮3,阀杆4上端为锥形四边,手轮3中间部位设置有与阀杆4上端锥形四边相配合的孔,阀杆4顶部设置有螺纹杆,螺纹杆上设置有螺母1,螺母1与手轮3之间设置有弹簧垫2,螺母1与弹簧垫2用来防止手轮3在阀杆4位置上松动以及脱落,旋转手轮3带动阀杆4产生轴向位移。填料压盖9和阀盖19通过活节螺栓10连接,活节螺栓10的一端通过销轴11连接,另一端通过螺母8连接,阀盖19和阀体18通过螺柱14固定连接,通过螺母13压紧,采用活节螺栓10更加方便实现阀门的拆装。As shown in FIGS. 1 to 3 , a dual-purpose shut-off valve includes a valve cover 19 , a valve body 18 , a valve stem 4 and a valve disc 17 , the valve body 18 is a three-way structure, and the valve cover 19 is arranged on the valve body 18 . On the upper end, the valve cover 19 closes the upper end of the valve body 18, and the two ends of the valve body 18 are respectively provided with a fluid inlet channel and a fluid outlet channel, and both the inlet channel and the outlet channel are in communication with the upper end of the valve body 18. The flap 17 is arranged in the upper opening of the valve body 18, and blocks the inlet channel and the outlet channel when the valve is closed. The upper end of the valve flap 17 is provided with a valve flap cover 16, which is fixedly connected with the valve flap 17, and the valve stem is 4. Passing through the valve cover 19 and the valve flap cover 16, the lower end of the valve stem 4 is provided with a step to prevent the valve stem 4 from falling off the valve flap cover 16; The upper end is pressed by the packing gland 9, the side of the valve cover 19 is provided with a bracket 7, one end of the bracket 7 is fixed on the valve cover 19, the other end is sleeved on the valve stem 4 through the valve stem nut 6, the bracket 7 and the valve stem The nut 6 is connected by the screw 5, and the valve stem nut 6 is threadedly connected with the valve stem 4 to realize the up and down linear movement of the valve stem 4 relative to the valve body 18; the upper end of the valve disc 17 is a hollow body structure, and the lower bottom end is a solid sealing surface, which The sealing surface of the valve body 18 forms a sealing pair; the valve supports and positions the valve stem 4 through the bracket 7, so that the valve operates more stably and reliably. The valve stem nut 6 is made of copper alloy, which can improve wear resistance and service life when matched with the valve stem 4 . The upper end of the valve stem 4 is provided with a hand wheel 3, the upper end of the valve stem 4 is conical with four sides, the middle part of the hand wheel 3 is provided with a hole that matches the conical four sides of the upper end of the valve stem 4, the top of the valve stem 4 is provided with a threaded rod, the threaded rod There is a nut 1 on it, and a spring washer 2 is arranged between the nut 1 and the handwheel 3. The nut 1 and the spring washer 2 are used to prevent the handwheel 3 from loosening and falling off at the position of the valve stem 4. Rotating the handwheel 3 drives the valve stem 4 produce axial displacement. The packing gland 9 and the valve cover 19 are connected by the joint bolt 10, one end of the joint bolt 10 is connected by the pin 11, the other end is connected by the nut 8, the valve cover 19 and the valve body 18 are fixedly connected by the stud 14, and the nut 13 Press down, and the use of joint bolts 10 is more convenient to realize the disassembly and assembly of the valve.

阀盖19和阀体18采用铸钢制成,阀瓣17采用锻钢制成。阀瓣17与阀体18的接触面上堆焊不锈钢或硬质合金等耐腐蚀,高强度,高耐磨损金属,即使在阀门长时间使用后,密封面焊接部位也能保证阀瓣17和阀体18的密封性能,阀盖19和阀体18的接触面上设置有垫片15,防止介质从阀盖19和阀体18之间外泄。The valve cover 19 and the valve body 18 are made of cast steel, and the valve disc 17 is made of forged steel. The contact surface of the valve disc 17 and the valve body 18 is surfacing with corrosion-resistant, high-strength, and high-wear-resistant metals such as stainless steel or cemented carbide. Even after the valve is used for a long time, the welding part of the sealing surface can ensure that the valve disc 17 and For the sealing performance of the valve body 18 , a gasket 15 is provided on the contact surface of the valve cover 19 and the valve body 18 to prevent the medium from leaking out between the valve cover 19 and the valve body 18 .

管道系统在正常流动状态下,若需要截断流体时,顺时针旋转手轮3,带动阀杆4与阀瓣17向下移动,直到阀瓣17密封面与阀体18密封面贴合形成强制密封,如图1所示,此时阀门为关闭状态,管道系统停止运行。当管道内流体需要接通,阀门需要开启时,逆时针旋转手轮3,阀杆4随着逆时针旋转的同时产生向上轴向移动,直到手轮3旋转不动为止,此时阀杆4下部大径部位顶到阀盖19内孔边缘上,同时在阀门进口介质的推力下,阀瓣17向上作直线移动,直到阀瓣17内孔底端顶到阀杆4的下端头部,此时阀门为全开, 如图2所示,此过程完成了截止阀强制开与关的功能;当水泵需要停机或意外事故突然断电时,管道系统中压力瞬时为零,阀瓣17在自身重力的作用下,垂直下落,直到密封面贴合到阀体18的密封面上,介质开始回流,介质压力作用在阀瓣17上表面上,最终形成回水密封,如图3所示,当水泵再次启动,阀瓣17在受到介质的推力下,向上轴向移动,直至全开,这就完成了止回阀依据介质自身动力来开与关的功能;当介质回流压力较小时,阀瓣17与阀体18间的密封副没有形成足够的密封比压,有可能产生泄漏,此时可以顺时针旋转手轮3,带动阀杆4轴向向下移动,直到阀杆4头部传力到阀瓣17上,形成强制密封,这是一般的止回阀无法实现的功能。故此本发明即能满足截止阀功能又能达到止回阀功能,做到一阀双用,减少了管道元件使用,降低了水头损失,更有利于管道维护与减少外漏点。In the normal flow state of the pipeline system, if the fluid needs to be cut off, rotate the handwheel 3 clockwise to drive the valve stem 4 and the valve disc 17 to move downward until the sealing surface of the valve disc 17 and the sealing surface of the valve body 18 are fitted to form a forced seal , as shown in Figure 1, the valve is closed at this time, and the pipeline system stops running. When the fluid in the pipeline needs to be connected and the valve needs to be opened, rotate the handwheel 3 counterclockwise, and the valve stem 4 will move up and axially along with the counterclockwise rotation until the handwheel 3 does not rotate. At this time, the valve stem 4 The lower large-diameter part pushes against the edge of the inner hole of the valve cover 19, and at the same time, under the thrust of the valve inlet medium, the valve disc 17 moves upward in a straight line until the bottom end of the inner hole of the valve disc 17 reaches the lower end head of the valve stem 4. When the valve is fully open, as shown in Figure 2, this process completes the function of forced opening and closing of the shut-off valve; when the pump needs to be stopped or the power is suddenly cut off in an accident, the pressure in the pipeline system is instantaneously zero, and the valve disc 17 is in itself. Under the action of gravity, it falls vertically until the sealing surface is attached to the sealing surface of the valve body 18, the medium begins to flow back, and the medium pressure acts on the upper surface of the valve disc 17, and finally forms a water return seal, as shown in Figure 3, when When the water pump starts again, the valve disc 17 moves upward and axially under the thrust of the medium until it is fully opened, which completes the function of the check valve to open and close according to the power of the medium itself; when the medium return pressure is small, the valve disc The sealing pair between 17 and the valve body 18 does not form a sufficient sealing specific pressure, which may cause leakage. At this time, the handwheel 3 can be rotated clockwise to drive the valve stem 4 to move axially downward until the head of the valve stem 4 transmits force. On the valve disc 17, a forced seal is formed, which is a function that cannot be achieved by a general check valve. Therefore, the present invention can not only meet the function of the stop valve but also achieve the function of the check valve, so that one valve can be used for two purposes, which reduces the use of pipeline components, reduces the water head loss, and is more conducive to pipeline maintenance and reduction of external leakage points.

Claims (5)

1. The utility model provides a by double-purpose valve, includes valve gap, valve body, valve rod and valve clack, the valve body is three way type structure, its characterized in that: the valve cover is arranged at the upper end of the valve body, the upper end opening of the valve body is sealed by the valve cover, a fluid inlet channel and a fluid outlet channel are respectively arranged at the two ends of the valve body, the inlet channel and the outlet channel are communicated with the upper end opening of the valve body, and the valve clack is arranged in the upper end opening of the valve body and blocks the inlet channel and the outlet channel when the valve is closed.
2. A stop-and-double valve according to claim 1, characterized in that: the upper end of valve clack is provided with the valve clack lid, valve clack lid and valve clack fixed connection, the valve rod passes valve gap and valve clack lid, and the valve rod lower extreme is provided with the step, be provided with the filler on the valve gap of valve rod, the upper end of filler compresses tightly through gland, the side of valve gap is provided with the support, the fixed setting on the valve gap of one end of support, the other end of support passes through valve rod nut suit on the valve rod, the support passes through the screw with valve rod nut and is connected, valve rod nut and valve rod threaded connection, the valve clack upper end is the cavity structure, the bottom is the solid sealing face under the valve clack, the bottom forms sealed vice with the valve body sealing face under the.
3. A stop-and-double valve according to claim 1, characterized in that: the valve rod nut is made of copper alloy.
4. A stop-and-double valve according to claim 2, characterized in that: the improved check valve is characterized in that a hand wheel is arranged at the upper end of the valve rod, four tapered edges are arranged at the upper end of the valve rod, holes matched with the four tapered edges at the upper end of the valve rod are formed in the middle of the hand wheel, a threaded rod is arranged at the top of the valve rod, a nut is arranged on the threaded rod, a spring pad is arranged between the nut and the hand wheel, the packing gland and the valve cover are connected through an eyelet bolt, one end of the eyelet bolt is connected through a pin shaft, the other end of the eyelet bolt is connected through a nut.
5. A stop-and-double valve according to claim 1, characterized in that: the valve cover and the valve body are made of cast steel, and the valve clack is made of forged steel.
CN201810951209.4A 2018-08-21 2018-08-21 A shut-off dual-purpose valve Pending CN110848429A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112032370A (en) * 2020-09-01 2020-12-04 超达阀门集团股份有限公司 Anti-sticking Y-shaped check valve
CN112032368A (en) * 2020-09-01 2020-12-04 超达阀门集团股份有限公司 Anti-seize lifting check valve
CN114992346A (en) * 2022-05-30 2022-09-02 陈崇南 Multifunctional double-sealing valve group

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CN203115257U (en) * 2013-04-05 2013-08-07 魏显飞 Straight tooth cylindrical gearing transmission stop valve
CN207701774U (en) * 2017-12-26 2018-08-07 陕西泰科泵阀科技有限公司 A kind of erosion prevention cut-off valve
CN209725332U (en) * 2018-08-21 2019-12-03 安徽大众阀门有限公司 A kind of cut-off two purpose valve

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0399087A1 (en) * 1989-05-24 1990-11-28 Alfredo Suarez Menendez Detachable body seat globe valve
CN201071938Y (en) * 2007-07-26 2008-06-11 上海凯工阀门有限公司 Dual-purpose valve
CN202149278U (en) * 2011-07-25 2012-02-22 浙江凯瑞特阀业有限公司 Packing stop valve
CN202451895U (en) * 2011-12-20 2012-09-26 季克寅 Stop check valve
CN203115257U (en) * 2013-04-05 2013-08-07 魏显飞 Straight tooth cylindrical gearing transmission stop valve
CN207701774U (en) * 2017-12-26 2018-08-07 陕西泰科泵阀科技有限公司 A kind of erosion prevention cut-off valve
CN209725332U (en) * 2018-08-21 2019-12-03 安徽大众阀门有限公司 A kind of cut-off two purpose valve

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112032370A (en) * 2020-09-01 2020-12-04 超达阀门集团股份有限公司 Anti-sticking Y-shaped check valve
CN112032368A (en) * 2020-09-01 2020-12-04 超达阀门集团股份有限公司 Anti-seize lifting check valve
CN112032370B (en) * 2020-09-01 2022-05-24 超达阀门集团股份有限公司 Anti-sticking Y-shaped check valve
CN112032368B (en) * 2020-09-01 2022-06-03 超达阀门集团股份有限公司 Anti-seize lifting check valve
CN114992346A (en) * 2022-05-30 2022-09-02 陈崇南 Multifunctional double-sealing valve group

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