CN210683875U - Superaudio induction hardening device - Google Patents
Superaudio induction hardening device Download PDFInfo
- Publication number
- CN210683875U CN210683875U CN201921581587.4U CN201921581587U CN210683875U CN 210683875 U CN210683875 U CN 210683875U CN 201921581587 U CN201921581587 U CN 201921581587U CN 210683875 U CN210683875 U CN 210683875U
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- base
- induction coil
- induction
- support
- conductive
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- 230000006698 induction Effects 0.000 title claims abstract description 91
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000000498 cooling water Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000002955 isolation Methods 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims 1
- 238000010791 quenching Methods 0.000 abstract description 22
- 230000000171 quenching effect Effects 0.000 abstract description 20
- 238000001816 cooling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
A superaudio induction quenching device relates to the technical field of induction quenching, which is characterized in that: comprises a base, a servo guide rail, an induction heating device and a positioning and clamping device; one side of the top of the base is provided with a servo guide rail with the length direction corresponding to the length direction of the base, and the other side of the top of the base is provided with a positioning and clamping device which can enable the axial line of the length direction of the workpiece to be correspondingly parallel to the axial line of the length direction of the base; the top of the sliding block of the servo guide rail is provided with a pillar, one side of the top end of the pillar, which corresponds to the positioning and clamping device, is provided with an induction heating device, the induction heating device comprises two conductive plates, conductive columns and induction coils, the two conductive plates are arranged side by side at intervals, and the surfaces of the two conductive plates are provided with the conductive columns; the utility model discloses the poor problem of quenching quality when traditional induction hardening device processing short and small axle type part has effectively been solved.
Description
Technical Field
The utility model relates to an induction hardening technical field especially relates to a superaudio induction guenching unit.
Background
As is known, induction quenching is to heat a workpiece by generating eddy currents in the workpiece by electromagnetic induction and then rapidly cool and quench the workpiece, in the prior art, an induction quenching assembly line is specially used for shaft workpieces, most of such induction quenching assembly lines are provided with a fracture in the middle of a guide rail, an induction coil is arranged at the position of the fracture, and the length of the shaft workpiece is required to be greater than the width of the fracture and can be driven by a driving wheel of the guide rail; however, some shaft workpieces are short and small, induction quenching cannot be performed in a traditional induction quenching production line, most of the shaft workpieces are clamped by an operator through a clamp, the workpiece slowly passes through an induction coil to perform manual induction quenching, the workpiece quenching quality is uneven due to the fact that human factors influence the workpiece, and the phenomenon needs to be solved urgently.
Disclosure of Invention
In order to overcome the defects in the background technology, the utility model discloses a superaudio induction quenching device.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a superaudio induction quenching device comprises a base, a servo guide rail, an induction heating device and a positioning and clamping device; one side of the top of the base is provided with a servo guide rail with the length direction corresponding to the length direction of the base, and the other side of the top of the base is provided with a positioning and clamping device which can enable the axial line of the shaft workpiece in the length direction to be correspondingly parallel to the axial line of the base in the length direction; the top of the sliding block of the servo guide rail is provided with a support column, one side of the top end of the support column, which corresponds to the positioning and clamping device, is provided with an induction heating device, the induction heating device comprises two conductive plates, two conductive columns and an induction coil, the two conductive plates are arranged side by side at intervals, the surfaces of the two conductive plates are respectively provided with the conductive columns, one ends of the two conductive columns, which are far away from the corresponding conductive plates, are respectively in corresponding conductive connection with two ends of the induction coil, the axis of the induction coil is correspondingly parallel to the axis of the base in the length direction, and the two conductive;
one side of the conductive column is provided with a U-shaped spray head with an opening end corresponding to the induction coil, the U-shaped spray head is only correspondingly connected with one conductive column, the U-shaped spray head is hollow inside, the closed end of the U-shaped spray head is provided with a water injection joint correspondingly communicated with an external cooling water source, and the inner groove wall of the U-shaped spray head is provided with a plurality of water outlets; the positioning and clamping device comprises a support I and a support II, wherein the support I is arranged on one side of the induction coil, the support II is arranged on the other side of the induction coil, the support I is located on one side of the induction coil, the U-shaped spray head is arranged on the one side of the support I, the bottom of the support I corresponds to the base and is fixedly connected with the base, an ejector pin is arranged on one side of the support I, which corresponds to the axis of the induction coil, the axis of the support I corresponds to the axis of the induction coil, the tip of the ejector pin faces the induction coil, the bottom of the support II corresponds to the base and is connected with the top of the support II, a fixing sleeve is arranged at the top of the support II, an axis of the support I corresponds to the axis.
Preferably, the base plate surface is provided with a plurality of positioning adjusting holes for adjusting the position of the bracket II.
Preferably, the tail end of the tip is provided with a ball head.
Preferably, an insulating isolation pad is arranged between the two conductive columns.
Preferably, the water injection joint is a pipe joint with a pipe body provided with tooth-shaped grains.
Preferably, a water collecting box used for collecting surplus cooling water sprayed by the U-shaped spray head is arranged below the base plate surface corresponding to the induction coil.
Due to the adoption of the technical scheme, the utility model discloses following beneficial effect has:
the utility model discloses a superaudio frequency induction hardening device, simple structure, easily assembly, manufacturing cost is lower, location clamping device contains support I of locating induction coil one side and support II of locating the induction coil opposite side, I top of support is equipped with the thimble, II tops of support are equipped with top, make the one end of axle type work piece correspond with the pointed end of thimble earlier promptly before induction hardening and contradict, then correspond with top pointed end behind the other end that makes axle type work piece pass induction coil and contradict, top support tight axle type work piece under the effect of spring to make axle type work piece location, easy operation fixes a position reliably, induction heating device evenly feeds through servo guide, and the part that needs to quench to counter axle type work piece carries out the even heating, can effectively guarantee the quality of quenching treatment.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a U-shaped showerhead;
fig. 3 is a schematic structural view of the induction heating apparatus.
In the figure: 1. a base; 2. a servo guide rail; 3. a slider; 4. a pillar; 5. a conductive plate; 6. a conductive post; 7. an induction coil; 8. an insulating plate; 9. a U-shaped spray head; 10. a water injection joint; 11. a bracket I; 12. a bracket II; 13. a thimble; 14. fixing a sleeve; 15. a tip; 16. positioning the adjusting hole; 17. a ball head; 18. a water collection box; 19. an insulating spacer.
Detailed Description
The invention will be explained in more detail by the following examples, which disclose the invention and are intended to protect all technical improvements within the scope of the invention.
With reference to the attached drawings 1-3, the superaudio induction quenching device comprises a base 1, a servo guide rail 2, an induction heating device and a positioning and clamping device; one side of the top of the base 1 is provided with a servo guide rail 2 with the length direction corresponding to the length direction of the base 1, and the other side of the top of the base 1 is provided with a positioning and clamping device which can enable the axial line of the shaft workpiece in the length direction to be correspondingly parallel to the axial line of the base 1 in the length direction; the top of a sliding block 3 of the servo guide rail 2 is provided with a supporting column 4, one side of the top end of the supporting column 4, which corresponds to the positioning and clamping device, is provided with an induction heating device, the induction heating device comprises two conductive plates 5, two conductive columns 6 and an induction coil 7, the conductive plates 5 are arranged side by side at intervals, the surfaces of the two conductive plates 5 are respectively provided with the conductive columns 6, one ends, far away from the corresponding conductive plates 5, of the two conductive columns 6 are respectively in conductive connection with two end heads of the induction coil 7 correspondingly, the axis of the induction coil 7 is correspondingly parallel to the axis of the base 1 in the length direction, and the two conductive plates 5 are correspondingly fastened and; according to the requirement, an insulating isolation pad 19 is arranged between the two conductive columns 6, so that the two conductive columns 6 can be prevented from being in short circuit accident due to accidental contact;
one side of the conductive column 6 is provided with a U-shaped spray head 9 with an open end corresponding to the induction coil 7, the U-shaped spray head 9 is only correspondingly connected with one conductive column 6, the inside of the U-shaped spray head 9 is hollow, the closed end of the U-shaped spray head 9 is provided with a water injection joint 10 used for correspondingly communicating with an external cooling water source, and the inner groove wall of the U-shaped spray head 9 is provided with a plurality of water outlets; according to the requirement, the water injection joint 10 is a pipe joint with a pipe body provided with tooth-shaped grains, and the pipe joint with the pipe body provided with the tooth-shaped grains is firm and reliable in connection, so that the cooling water source can be prevented from being cut off due to accidental disconnection at the joint; in addition, a water collecting box 18 for collecting redundant cooling water sprayed by the U-shaped spray head 9 is arranged below the surface of the base 1 corresponding to the induction coil 7, namely, in the process of cooling and quenching, the redundant cooling water sprayed by the U-shaped spray head 9 can be repeatedly utilized after being collected by the water collecting box 18, so that water resource waste is avoided; the positioning and clamping device comprises a support I11 arranged on one side of the induction coil 7 and a support II 12 arranged on the other side of the induction coil 7, the support I11 is positioned on one side of the induction coil 7, which is provided with a U-shaped spray head 9, the bottom of the support I11 is correspondingly and fixedly connected with the base 1, a thimble 13 with an axis coaxial with the axis of the induction coil 7 is arranged on one side of the top of the support I11 corresponding to the induction coil 7, the tip of the thimble 13 faces the induction coil 7, and the bottom of the support II 12 is correspondingly connected with the base 1; according to the requirement, the surface of the base 1 is provided with a plurality of positioning adjusting holes 16 for adjusting the position of the support II 12, namely, an operator can properly adjust the position of the support II 12 according to the length of the shaft workpiece; the top of the bracket II 12 is provided with a fixed sleeve 14, a tip 15 with the axis corresponding to and coaxial with the axis of the induction coil 7 is movably inserted in the fixed sleeve 14, the tip of the tip 15 faces the induction coil 7, a spring capable of enabling the tip 15 to tightly push the substitute processing shaft type workpiece is arranged on a rod body of the tip 15 in a central hole of the fixed sleeve 14, namely, one end of the shaft type workpiece is enabled to correspondingly abut against the tip of the thimble 13 before induction quenching, then the other end of the substitute processing shaft type workpiece is enabled to correspondingly abut against the tip of the tip 15 after penetrating through the induction coil 7, and the tip 15 tightly abuts against the substitute processing shaft type workpiece under the action of the spring, so that the substitute processing shaft type; according to the requirement, the ball head 17 is arranged at the tail end of the tip 15, namely when the shaft type workpiece is positioned for machining, an operator can draw out a part of the tip 15 in the direction away from the induction coil 7 through the ball head 17, so that the shaft type workpiece can conveniently penetrate through the induction coil 7 and correspondingly abut against the thimble 13.
When the superaudio induction quenching device of the utility model is implemented, two current conducting plates 5 are respectively and correspondingly connected with the positive electrode and the negative electrode of a superaudio power supply in an electric conduction way, so that the water injection joint 10 is correspondingly communicated with an external cooling water source, the servo guide rail 2 is operated, the induction coil 7 is positioned at the tip end position of the thimble 13, one end of the shaft workpiece is correspondingly butted with the tip end of the thimble 13, then the other end of the shaft workpiece penetrates through the induction coil 7 and then is correspondingly abutted against the tip of the tip 15, the tip 15 is abutted against the shaft workpiece under the action of the spring, then the servo guide rail 2 can be operated to enable the sliding block 3 to move towards one side of the tip 15, in the moving process, the ultrasonic frequency power supply is controlled to control the induction coil to perform induction heating on the part of the shaft workpiece needing quenching, and cooling water is sprayed through the U-shaped spray head 9 for cooling and quenching, and after quenching is finished, the slide block 3 is reset, and then the shaft workpiece can be taken down.
The part of the utility model not detailed is prior art.
Claims (6)
1. A superaudio induction hardening device is characterized in that: comprises a base (1), a servo guide rail (2), an induction heating device and a positioning and clamping device; one side of the top of the base (1) is provided with a servo guide rail (2) with the length direction corresponding to the length direction of the base (1), and the other side of the top of the base (1) is provided with a positioning and clamping device which can enable the axial line of the length direction of the workpiece to be correspondingly parallel to the axial line of the length direction of the base (1); the top of a sliding block (3) of the servo guide rail (2) is provided with a supporting column (4), one side of the top end of the supporting column (4) corresponding to the positioning and clamping device is provided with an induction heating device, the induction heating device comprises two conductive plates (5), two conductive columns (6) and an induction coil (7), the two conductive plates (5) are arranged side by side at intervals, the surfaces of the two conductive plates (5) are respectively provided with the conductive columns (6), one ends, far away from the corresponding conductive plates (5), of the two conductive columns (6) are respectively in conductive connection with the two ends of the induction coil (7) correspondingly, the axis of the induction coil (7) is parallel to the axis of the base (1) in the length direction correspondingly, and the two conductive plates (5) are correspondingly and fixedly connected with the supporting column (;
one side of each conductive column (6) is provided with a U-shaped spray head (9) with an open end corresponding to the induction coil (7), the U-shaped spray head (9) is only correspondingly connected with one conductive column (6), the inside of the U-shaped spray head (9) is hollow, the closed end of the U-shaped spray head (9) is provided with a water injection joint (10) correspondingly communicated with an external cooling water source, and the inner groove wall of the U-shaped spray head (9) is provided with a plurality of water outlets; the positioning and clamping device comprises a support I (11) arranged on one side of an induction coil (7) and a support II (12) arranged on the other side of the induction coil (7), the support I (11) is positioned on one side of the induction coil (7) provided with a U-shaped spray head (9), the bottom of the support I (11) is correspondingly and fixedly connected with a base (1), one side of the top of the support I (11) corresponding to the induction coil (7) is provided with a thimble (13) with an axis corresponding to and coaxial with the axis of the induction coil (7), the tip of the thimble (13) faces towards the induction coil (7), the bottom of the support II (12) is correspondingly connected with the base (1), the top of the support II (12) is provided with a fixed sleeve (14), a tip (15) with an axis corresponding to and coaxial with the axis of the induction coil (7) is movably inserted in the fixed sleeve (14), and the tip of the tip (15) faces towards the induction coil, the shaft body of the center (15) positioned in the central hole of the fixed sleeve (14) is provided with a spring which can enable the center (15) to tightly push the shaft workpiece.
2. The ultrasonic induction hardening apparatus of claim 1, wherein: the base (1) face is equipped with a plurality of location regulation holes (16) that are used for adjusting II (12) positions of support.
3. The ultrasonic induction hardening apparatus of claim 1, wherein: the tail end of the centre (15) is provided with a ball head (17).
4. The ultrasonic induction hardening apparatus of claim 1, wherein: an insulating isolation pad (19) is arranged between the two conductive columns (6).
5. The ultrasonic induction hardening apparatus of claim 1, wherein: and a water collecting box (18) for collecting redundant cooling water sprayed by the U-shaped spray head (9) is arranged below the surface of the base (1) corresponding to the induction coil (7).
6. The ultrasonic induction hardening apparatus of claim 1, wherein: the water injection joint (10) is a pipe joint with a pipe body provided with tooth-shaped grains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921581587.4U CN210683875U (en) | 2019-09-23 | 2019-09-23 | Superaudio induction hardening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921581587.4U CN210683875U (en) | 2019-09-23 | 2019-09-23 | Superaudio induction hardening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210683875U true CN210683875U (en) | 2020-06-05 |
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ID=70892985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921581587.4U Expired - Fee Related CN210683875U (en) | 2019-09-23 | 2019-09-23 | Superaudio induction hardening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210683875U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114293008A (en) * | 2021-12-30 | 2022-04-08 | 秦皇岛华宇通电力设备制造有限公司 | Stepped shaft heat treatment device and heat treatment method thereof |
-
2019
- 2019-09-23 CN CN201921581587.4U patent/CN210683875U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114293008A (en) * | 2021-12-30 | 2022-04-08 | 秦皇岛华宇通电力设备制造有限公司 | Stepped shaft heat treatment device and heat treatment method thereof |
| CN114293008B (en) * | 2021-12-30 | 2024-02-02 | 秦皇岛华宇通电力设备制造有限公司 | Stepped shaft heat treatment device and heat treatment method thereof |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200605 |
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| CF01 | Termination of patent right due to non-payment of annual fee |