CN210683868U

CN210683868U - Novel induction quenching machine

Info

Publication number: CN210683868U
Application number: CN201921655801.6U
Authority: CN
Inventors: 朱庚瑞
Original assignee: Taizhou Mingjie Technology Co Ltd
Current assignee: Taizhou Mingjie Technology Co Ltd
Priority date: 2019-09-30
Filing date: 2019-09-30
Publication date: 2020-06-05
Anticipated expiration: 2029-09-30

Abstract

The utility model discloses a novel response quenches quick-wittedly, the power distribution box comprises a box body, the outer wall of box is equipped with the door plant, the left end rigid coupling of door plant has the handle, the right-hand member rigid coupling of door plant has the hinge, the door plant passes through the hinge and links to each other with the box activity, the bottom left side rigid coupling of box has quenching mechanism, the bottom right side rigid coupling of box has the base, the internally mounted of base has translation mechanism, translation mechanism's upper surface rigid coupling has elevating system. This novel response quenches quick-wittedly uses through the cooperation of water tank, electric putter, connecting seat and montant etc. has solved the water spray quenching and has made the problem that water splashes, and then improves the practicality of whole mechanism, uses through the cooperation of box, door plant and hinge etc. increases the security of integrated device at the during operation, uses through the cooperation of threaded rod, gear and rack etc. improves the user demand of people to response quenching machine greatly.

Description

Novel induction quenching machine

Technical Field

The utility model relates to a quench quick-witted technical field, specifically be a novel response machine that quenches.

Background

The induction quenching equipment is induction electric heating equipment for quenching the surface of a mechanical part, the skin effect of alternating current is utilized, the surface layer of the steel part is heated and then cooled and quenched by adopting an induction heating method, the surface of the part has high hardness and fatigue resistance, the center still keeps the original toughness, and a plurality of mechanical parts such as gears, shafts, pins, crankshafts and the like are required to have the performance.

Disclosure of Invention

An object of the utility model is to provide a novel response machine of quenching to propose current response machine of quenching among the solution above-mentioned background art, use the water spray to carry out the work piece and quench, because the work piece temperature is higher, contact cold water in the twinkling of an eye causes splashing of water easily, has serious potential safety hazard, leads to the practicality of whole mechanism to reduce, hardly satisfies the problem of people to the user demand of response machine of quenching among the industrial production.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel response quenches quick-wittedly, comprises a box body, the outer wall of box is equipped with the door plant, the left end rigid coupling of door plant has the handle, the right-hand member rigid coupling of door plant has the hinge, the right-hand member and the box looks rigid coupling of two hinges, the door plant passes through the hinge and links to each other with the box activity, the bottom left side rigid coupling of box has quenching mechanism, the bottom right side rigid coupling of box has the base, the internally mounted of base has translation mechanism, translation mechanism links to each other with the base activity, translation mechanism's upper surface rigid coupling has elevating system, elevating system's left end rigid coupling has logical pole, the upper surface rigid coupling that leads to the pole has the inductor, the left end rigid coupling that leads to the pole has induction coil.

Preferably, translation mechanism includes change handle, connecting rod, first bearing, gear, rack and slider, the connecting rod has been cup jointed to the bottom of change handle, connecting rod and change handle interference fit, the outer wall of connecting rod has cup jointed first bearing, first bearing and connecting rod interference fit, the connecting rod passes through first bearing and base activity and links to each other, the outer wall of connecting rod has cup jointed the gear, gear and connecting rod interference fit, the top meshing of gear links to each other there is the rack, the outer wall processing of rack has the slider, the outer wall and the base clearance fit of slider, the upper surface rigid coupling of rack has elevating system.

Preferably, the rack and the base form a sliding mechanism.

Preferably, elevating system includes protecting crust, threaded rod, second bearing, turn-button and screw base, the bottom and the rack looks rigid coupling of protecting crust, the inside of protecting crust is equipped with the threaded rod, the outer wall of threaded rod has cup jointed the second bearing, second bearing and threaded rod clearance fit, the threaded rod passes through the second bearing and links to each other with the protecting crust activity, the top rigid coupling of threaded rod has the turn-button, the outer wall threaded connection of threaded rod has the screw base, the left end and the logical pole looks rigid coupling of screw base, the outer wall and the protecting crust slip joint of screw base.

Preferably, the threaded seat and the power rod are located on the same horizontal line.

Preferably, quenching mechanism includes water tank, inlet tube, outlet pipe, electric putter, connecting seat and montant, the outer wall and the box looks rigid coupling of water tank, the left end of water tank has inlet tube and outlet pipe from last to intercommunication down in proper order, the outer wall of inlet tube and outlet pipe all runs through the box, inlet tube and outlet pipe and the equal interference fit of box, the top rigid coupling of water tank has electric putter, electric putter's bottom is run through water tank and connecting seat looks rigid coupling, electric putter and water tank clearance fit, the montant has been cup jointed to the right-hand member of connecting seat, montant and connecting seat clearance fit, the upper and lower both ends of montant all with water tank looks rigid coupling.

Compared with the prior art, the beneficial effects of the utility model are that: this novel induction hardening machine, through the water tank, electric putter, the cooperation of connecting seat and montant etc. is used, can quench the work piece in the water tank, the problem that water splashes is made into in the water spray quenching has been solved, and then the practicality of whole mechanism is improved, through the box, the cooperation of door plant and hinge etc. is used, the heating and the quenching of work piece can be accomplished in the box, increase the security of integrated device at the during operation, through the threaded rod, the cooperation of gear and rack etc. is used, it is accurate convenient to the position control of induction coil becomes, therefore, the clothes hanger is strong in practicability, the user demand of people to induction hardening machine is greatly improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of FIG. 1;

FIG. 3 is a schematic structural view of the lifting mechanism of FIG. 1;

fig. 4 is a schematic structural diagram of the quenching mechanism in fig. 1.

In the figure: 1. the device comprises a box body, 2, a door panel, 3, a handle, 4, a hinge, 5, a translation mechanism, 501, a rotating handle, 502, a connecting rod, 503, a first bearing, 504, a gear, 505, a rack, 506, a sliding block, 6, a lifting mechanism, 601, a protective shell, 602, a threaded rod, 603, a second bearing, 604, a rotating button, 605, a threaded seat, 7, a quenching mechanism, 701, a water tank, 702, a water inlet pipe, 703, a water outlet pipe, 704, an electric push rod, 705, a connecting seat, 706, a vertical rod, 8, a base, 9, an inductor, 10, a power-on rod, 11 and an electric coil.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a novel induction quenching machine comprises a box body 1, wherein the outer wall of the box body 1 is provided with a door plate 2, toughened glass is arranged inside the door plate 2, the condition inside the box body 1 can be observed through the toughened glass, the left end of the door plate 2 is fixedly connected with a handle 3, the door plate 2 can be opened from the outer wall of the box body 1 through a hinge 4 by pulling the handle 3, the right end of the door plate 2 is fixedly connected with the hinge 4, the right ends of the two hinges 2 are fixedly connected with the box body 1, the door plate 2 is movably connected with the box body 1 through the hinge 4, the left side of the bottom end of the box body 1 is fixedly connected with a quenching mechanism 7, a water tank 701 is fixedly connected with the box body 1, the right side of the bottom end of the box body 1 is fixedly connected with a base 8, a translation mechanism 5 is arranged inside the base 8, a connecting rod 502 is movably connected with the base 8, the translation mechanism 5 is, the left end of the lifting mechanism 6 is fixedly connected with a power rod 10, the upper surface of the power rod 10 is fixedly connected with an inductor 9, the left end of the power rod 10 is fixedly connected with an induction coil 11, and the induction coil 11 can heat a workpiece.

The translation mechanism 5 comprises a rotating handle 501, a connecting rod 502, a first bearing 503, a gear 504, a rack 505 and a sliding block 506, the connecting rod 502 is sleeved at the bottom end of the rotating handle 501, the connecting rod 502 is in interference fit with the rotating handle 501, the rotating handle 501 can drive the connecting rod 502 to rotate, the first bearing 503 is sleeved on the outer wall of the connecting rod 502, the first bearing 503 is in interference fit with the connecting rod 502, the connecting rod 502 rotates in the base 8 through the first bearing 503, the connecting rod 502 is movably connected with the base 8 through the first bearing 503, the gear 504 is sleeved on the outer wall of the connecting rod 502, the gear 502 drives the gear 504 to rotate, the gear 504 is in interference fit with the connecting rod 502, the top end of the gear 504 is meshed and connected with the rack 505, the gear 504 drives the rack 505 to move on the top end of the base 8, the sliding block 506 is machined on the outer wall of the rack 505, the outer wall of the sliding block 506 is in, the rack 505 and the base 8 form a sliding mechanism, and the gear 504 drives the rack 505 to move left and right on the top end of the base 1 through the sliding block 506.

The lifting mechanism 6 comprises a protective shell 601, a threaded rod 602, a second bearing 603, a rotating button 604 and a threaded seat 605, the bottom end of the protective shell 601 is fixedly connected with a rack 505, the threaded rod 602 is arranged inside the protective shell 601, the outer wall of the threaded rod 602 is sleeved with the second bearing 603, the threaded rod 602 can rotate in the protective shell 601 through the second bearing 603, the second bearing 603 is in clearance fit with the threaded rod 602, the threaded rod 602 is movably connected with the protective shell 601 through the second bearing 603, the top end of the threaded rod 602 is fixedly connected with the rotating button 604, the rotating button 604 provides power for the rotation of the threaded rod 602, the outer wall of the threaded rod 602 is in threaded connection with the threaded seat 605, the threaded rod 602 can drive the threaded seat 605 to move in the protective shell 601, the left end of the threaded seat 605 is fixedly connected with the electrified rod 10, the threaded seat drives the electrified rod 10 to move together, the outer wall of the threaded seat 605, can move in the protective shell 601, the threaded seat 605 and the electrified rod 10 are located on the same horizontal line, and when the threaded rod 601 rotates, the threaded seat 605 drives the electrified rod 10 to move up and down.

The quenching mechanism 7 comprises a water tank 701, a water inlet pipe 702, a water outlet pipe 703, an electric push rod 704, a connecting seat 705 and a vertical rod 706, wherein the outer wall of the water tank 701 is fixedly connected with the tank body 1, the left end of the water tank 701 is sequentially communicated with the water inlet pipe 702 and the water outlet pipe 703 from top to bottom, water for quenching enters the water tank 701 through the water inlet pipe 702, the water in the water tank 701 is discharged out of the tank body 1 through the water outlet pipe 703, the outer walls of the water inlet pipe 702 and the water outlet pipe 703 penetrate through the tank body 1, the water inlet pipe 702 and the water outlet pipe 703 are in interference fit with the tank body 1, the top end of the water tank 701 is fixedly connected with the electric push rod 704, the model of the electric push rod 704 is XTL100, the bottom end of the electric push rod 704 penetrates through the water tank 701 and is fixedly connected with the connecting seat 705, the electric push, the electric push rod 704 can drive the connecting seat 705 to move up and down on the outer wall of the vertical rod 706, and the upper end and the lower end of the vertical rod 706 are fixedly connected with the water tank 701.

In this example, firstly, water is injected into a water tank 701 through a water inlet pipe 702, then a workpiece to be quenched is sleeved on the outer wall of a connecting seat 705, then a rotating handle 501 is rotated to drive a connecting rod 502 to rotate in a base 8 through a first bearing 503, the connecting rod 502 drives a gear 504 to rotate, the gear 504 drives a rack 505 to move leftwards at the top end of the base 8 through a sliding block 506, meanwhile, the rack 505 drives a protective shell 601 to move, then a rotating knob 604 is rotated to drive a threaded rod 602 to rotate in the protective shell 601 through a second bearing 603, the threaded rod 602 rotates to drive a threaded seat 605 to move in the protective shell 601, the threaded seat 605 drives a power-on rod 10 and an induction coil 11 to move, when the induction coil 11 is sleeved on the outer wall of the workpiece, an external power supply of an inductor 9 is switched on, the inductor 9 heats the induction coil 11 through the power-on rod 10 to further heat the workpiece, the external power supply of the electric push rod 704 is connected, the telescopic rod of the electric push rod 704 drives the connecting seat 705 to move downwards on the outer wall of the vertical rod 706, and the connecting seat 705 and the workpiece enter water together to quench the workpiece.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A novel induction hardening machine is characterized in that: comprises a box body (1), the outer wall of the box body (1) is provided with a door panel (2), the left end of the door panel (2) is fixedly connected with a handle (3), the right end of the door panel (2) is fixedly connected with a hinge (4), the right ends of the two hinges (4) are fixedly connected with the box body (1), the door panel (2) is movably connected with the box body (1) through the hinge (4), the left side of the bottom of the box body (1) is fixedly connected with a quenching mechanism (7), the right side of the bottom of the box body (1) is fixedly connected with a base (8), the interior of the base (8) is provided with a translation mechanism (5), the translation mechanism (5) is movably connected with the base (8), the upper surface of the translation mechanism (5) is fixedly connected with a lifting mechanism (6), the left end of the lifting mechanism (6) is fixedly connected with a through pole (10), and the upper surface of the through pole (10) is fixedly, the left end of the electrifying rod (10) is fixedly connected with an induction coil (11).

2. The novel induction hardening machine of claim 1, characterized in that: the translation mechanism (5) comprises a rotating handle (501), a connecting rod (502), a first bearing (503), a gear (504), a rack (505) and a sliding block (506), the bottom end of the rotating handle (501) is sleeved with a connecting rod (502), the connecting rod (502) is in interference fit with the rotating handle (501), a first bearing (503) is sleeved on the outer wall of the connecting rod (502), the first bearing (503) is in interference fit with the connecting rod (502), the connecting rod (502) is movably connected with the base (8) through a first bearing (503), a gear (504) is sleeved on the outer wall of the connecting rod (502), the gear (504) is in interference fit with the connecting rod (502), the top end of the gear (504) is engaged and connected with a rack (505), a sliding block (506) is processed on the outer wall of the rack (505), the outer wall of the sliding block (506) is in clearance fit with the base (8), and the upper surface of the rack (505) is fixedly connected with a lifting mechanism (6).

3. The novel induction hardening machine of claim 2, characterized in that: the rack (505) and the base (8) form a sliding mechanism.

4. The novel induction hardening machine of claim 1, characterized in that: elevating system (6) are including protecting shell (601), threaded rod (602), second bearing (603), turn button (604) and screw base (605), the bottom and rack (505) looks rigid coupling of protecting shell (601), the inside of protecting shell (601) is equipped with threaded rod (602), second bearing (603) have been cup jointed to the outer wall of threaded rod (602), second bearing (603) and threaded rod (602) clearance fit, threaded rod (602) link to each other with protecting shell (601) activity through second bearing (603), the top rigid coupling of threaded rod (602) has turn button (604), the outer wall threaded connection of threaded rod (602) has screw base (605), the left end and the logical pole (10) looks rigid coupling of screw base (605), the outer wall and the slip joint of protecting shell (601) of screw base (605).

5. The novel induction hardening machine of claim 4, characterized in that: the threaded seat (605) and the electrifying rod (10) are positioned on the same horizontal line.

6. The novel induction hardening machine of claim 1, characterized in that: the quenching mechanism (7) comprises a water tank (701), a water inlet pipe (702), a water outlet pipe (703), an electric push rod (704), a connecting seat (705) and a vertical rod (706), the outer wall of the water tank (701) is fixedly connected with the tank body (1), the left end of the water tank (701) is sequentially communicated with the water inlet pipe (702) and the water outlet pipe (703) from top to bottom, the outer walls of the water inlet pipe (702) and the water outlet pipe (703) all penetrate through the tank body (1), the water inlet pipe (702) and the water outlet pipe (703) are in interference fit with the tank body (1), the top end of the water tank (701) is fixedly connected with the electric push rod (704), the bottom end of the electric push rod (704) penetrates through the water tank (701) and is fixedly connected with the connecting seat (705), the electric push rod (704) is in clearance fit with the water tank (701), the right end of the connecting seat (705, the upper end and the lower end of the vertical rod (706) are fixedly connected with the water tank (701).