Single track hangs rail way and lays rail auxiliary device
Technical Field
The utility model relates to a single track hangs track and lays rail auxiliary device belongs to single track and hangs track installation technical field.
Background
The monorail crane is more and more widely applied in the field of underground transportation of coal mines, domestic monorail crane manufacturers are continuously increased, most manufacturers do not pay attention to laying, using and maintaining of monorail crane rails, particularly laying of monorail crane rails, the existing monorail crane rails are fixed on a top plate through anchor rods under a coal mine and are 3-4 m away from the ground, so that the rails are very difficult to lay, the existing coal mine monorail crane laying rails are all platforms which are manually built and 2 m high, workers stand on the platforms to install the rails, the workers need to stabilize the platforms and transfer the rails or tools, most monorail crane rails are 3 m long and 1 m short, so that after one section of rails are laid, the built frames need to be manually moved to the next installation position, and the whole frame can be moved when the frames are light, however, when the rack is heavy, the rack needs to be dismantled and then rebuilt at another position, which is very labor-consuming, most of the working time is wasted on building the rack, the installation cost and the installation time are increased, and the underground operation and production are not facilitated.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes prior art exists not enough, provides a simple structure, utilizes current track, uses the arm to transport the supplementary device of spreading the rail of track.
In order to solve the technical problem, the utility model discloses a technical scheme be: a single-rail hanging rail laying auxiliary device comprises a walking mechanism and a manipulator, wherein the manipulator is arranged below the walking mechanism and is connected with the walking mechanism;
the travelling mechanism comprises a front travelling mechanism, a rear travelling mechanism and a pushing mechanism, one end of the pushing mechanism is connected with the front travelling mechanism, the other end of the pushing mechanism is connected with the rear travelling mechanism, a rotating frame is arranged below the front travelling mechanism, a rotating mechanism is arranged between the rotating frame and the front travelling mechanism, and the rotating mechanism is connected with the rotating frame and the front travelling mechanism;
the manipulator comprises a telescopic arm, a rotating arm and a mechanical claw, wherein one end of the telescopic arm is hinged with the lower part of the front end of the rotating frame, the other end of the telescopic arm is hinged with the rotating arm, one end of the rotating arm is hinged with the telescopic arm, and the other end of the rotating arm is connected with the mechanical claw;
a lifting arm device is arranged between the rotating frame and the telescopic arm, and a telescopic device is arranged at the telescopic joint of the telescopic arm.
The front walking mechanism comprises a front left vertical plate, a front right vertical plate and a front bottom plate, the front bottom plate is a U-shaped bottom plate, the front left vertical plate, the front right vertical plate and the front bottom plate are perpendicular to each other, the front left vertical plate and the front right vertical plate are parallel to each other, the front left vertical plate and the front right vertical plate are symmetrically arranged on the left side and the right side of the central axis of a U-shaped cross beam on the upper surface of the front bottom plate, front hanging pulley blocks are symmetrically arranged between the front left vertical plate and the front right vertical plate, the lower surface of the front bottom plate is connected with a rotating mechanism, a left swing oil cylinder and a right swing oil cylinder which are parallel to the front bottom plate are symmetrically arranged on the left plate and the right plate of the U-shaped frame on the lower surface of the front bottom plate, a cylinder barrel of the left swing;
the rear travelling mechanism comprises a rear bottom plate, a rear left vertical plate and a rear right vertical plate, the rear left vertical plate, the rear right vertical plate and the rear bottom plate are mutually perpendicular, the rear left vertical plate and the rear right vertical plate are mutually parallel, the rear left vertical plate and the rear right vertical plate are symmetrically arranged on the left side and the right side of the upper surface of the rear bottom plate, and rear hoisting pulley blocks are symmetrically arranged between the rear left vertical plate and the rear right vertical plate.
The front left vertical plate and the rear left vertical plate are on the same axis, and the front right vertical plate and the rear right vertical plate are on the same axis.
The upper surfaces of the left and right plates of the U-shaped frame of the front bottom plate are symmetrically provided with anti-roll oil cylinders.
The rotary frame comprises a rotary plate, the rotary plate is parallel to a front bottom plate, the front portion of the upper surface of the rotary plate is connected with the center of a U-shaped beam of a U-shaped frame of the front bottom plate through a rotary mechanism, the rotary mechanism is a rotary plate, the rotary mechanism is parallel to the front bottom plate, a left protective plate and a right protective plate are symmetrically arranged on the lower surface of the rotary plate, the left protective plate, the right protective plate and the rotary plate are perpendicular to each other, the left protective plate and the right protective plate are parallel to each other, a door-shaped space is formed by the left protective plate, the right protective plate and the rotary plate, and the rear end of the telescopic arm is arranged in the door-shaped space.
The arm lifting device comprises an arm lifting oil cylinder, a first arm lifting connecting rod and a second arm lifting connecting rod, wherein a cylinder barrel of the arm lifting oil cylinder is arranged behind the rotating frame and is hinged with the rotating frame, one end of the first arm lifting connecting rod is hinged with the lower portion of the front portion of the rotating frame, the other end of the first arm lifting connecting rod is hinged with a piston rod of the arm lifting oil cylinder, one end of the second arm lifting connecting rod is hinged with the rear portion of the telescopic arm, and the other end of the second arm lifting connecting rod is hinged with the piston rod of the arm lifting oil cylinder.
The telescopic device comprises a telescopic oil cylinder, a telescopic first connecting rod and a telescopic second connecting rod, wherein the cylinder barrel of the telescopic oil cylinder is hinged to the fixed part of the telescopic arm, one end of the telescopic second connecting rod is hinged to the rotating arm, the other end of the telescopic second connecting rod is hinged to the end part of the piston rod of the telescopic oil cylinder, one end of the telescopic first connecting rod is hinged to the telescopic part of the telescopic arm, and the other end of the telescopic first connecting rod is hinged to the telescopic second connecting rod.
The rotating arm comprises a fixed arm, a rotary oil cylinder and a rotary arm, one end of the fixed arm is hinged with the telescopic part of the telescopic arm, the fixed part of the rotary oil cylinder at the other end of the fixed arm is connected, one end of the rotary arm is connected with the rotary part of the rotary oil cylinder, and the other end of the rotary arm is connected with the mechanical claw.
The pushing mechanism is a pushing oil cylinder.
And brakes are arranged on the front travelling mechanism and the rear travelling mechanism.
Compared with the prior art, the utility model following beneficial effect has: running gear carries out the suspension type walking on the track that single track hung, and the arm will treat that the track of installing mentions and shifts to treating the installation position, need not set up the platform, reduces personnel's intensity of labour, can effectually avoid the single track to hang the phenomenon of doing over again that the track laid the installation, improves the operation progress, increases operation factor of safety, and running gear can be along the track walking of laying simultaneously, need not dismantle, can effectual improvement operating time in the pit, reduction running cost.
Drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a view from direction a of fig. 2.
Fig. 4 is a left side view of fig. 1.
Fig. 5 is a schematic structural view of the front walking mechanism frame body.
Fig. 6 is a schematic structural view of the rotary arm.
Fig. 7 is a schematic structural view of the rotating frame.
Fig. 8 is a top view of fig. 7.
Fig. 9 is a view from direction B of fig. 7.
Fig. 10 is a schematic view of a usage state.
In the figure, 1 is a traveling mechanism, 2 is a manipulator, 3 is a front traveling mechanism, 4 is a rear traveling mechanism, 5 is a pushing mechanism, 6 is a rotating frame, 7 is a rotating mechanism, 8 is a telescopic arm, 9 is a rotating arm, 10 is a gripper, 11 is a left swing cylinder, 12 is a right swing cylinder, 13 is an anti-roll cylinder, 14 is a lift arm cylinder, 15 is a lift arm first connecting rod, 16 is a lift arm second connecting rod, 17 is a telescopic cylinder, 18 is a telescopic first connecting rod, 19 is a telescopic second connecting rod, 20 is a brake, 31 is a front left vertical plate, 32 is a front right vertical plate, 33 is a front bottom plate, 34 is a front hanging pulley block, 41 is a rear bottom plate, 42 is a rear left vertical plate, 43 is a rear right vertical plate, 44 is a rear hanging pulley block, 61 is a rotating plate, 62 is a left guard plate, 63 is a right guard plate, 91 is a fixed arm, 92 is a rotary cylinder, and 93 is a rotary arm.
Detailed Description
As shown in fig. 1 to 9, the utility model relates to a single-rail hanging rail track laying auxiliary device, which comprises a walking mechanism 1 and a manipulator 2, wherein the manipulator 2 is arranged below the walking mechanism 1, and the manipulator 2 is connected with the walking mechanism 1;
the travelling mechanism 1 comprises a front travelling mechanism 3, a rear travelling mechanism 4 and a pushing mechanism 5, one end of the pushing mechanism 5 is connected with the front travelling mechanism 3, the other end of the pushing mechanism 5 is connected with the rear travelling mechanism 4, a rotating frame 6 is arranged below the front travelling mechanism 3, a rotating mechanism 7 is arranged between the rotating frame 6 and the front travelling mechanism 3, and the rotating mechanism 7 is connected with the rotating frame 6 and the front travelling mechanism 3;
the manipulator 2 comprises a telescopic arm 8, a rotating arm 9 and a mechanical claw 10, wherein one end of the telescopic arm 8 is hinged with the lower part of the front end of the rotating frame 6, the other end of the telescopic arm is hinged with the rotating arm 9, one end of the rotating arm 9 is hinged with the telescopic arm 8, and the other end of the rotating arm is connected with the mechanical claw 10;
a lifting arm device is arranged between the rotating frame 6 and the telescopic arm 8, a telescopic device is arranged at the telescopic joint of the telescopic arm 8, the front travelling mechanism 3 comprises a front left vertical plate 31, a front right vertical plate 32 and a front bottom plate 33, the front bottom plate 33 is a U-shaped bottom plate, the front left vertical plate 31, the front right vertical plate 32 and the front bottom plate 33 are both vertical, the front left vertical plate 31 and the front right vertical plate 32 are parallel to each other, the front left vertical plate 31 and the front right vertical plate 32 are symmetrically arranged at the left side and the right side of the central axis of the U-shaped cross beam on the upper surface of the front bottom plate 33, front hanging pulley blocks 34 are symmetrically arranged between the front left vertical plate 31 and the front right vertical plate 32, the lower surface of the front bottom plate 33 is connected with the rotating mechanism 7, a left swinging oil cylinder 11 and a right swinging oil cylinder 12 which are parallel to the front bottom plate 33 are symmetrically arranged on the left and the right plates of the U-, the cylinder barrel of the right swing oil cylinder 12 is hinged with the front bottom plate 33, and the piston rod is hinged with the rotating frame 6;
the rear traveling mechanism 4 comprises a rear bottom plate 41, a rear left upright plate 42 and a rear right upright plate 43, the rear left upright plate 42, the rear right upright plate 43 and the rear bottom plate 41 are perpendicular to each other, the rear left upright plate 42 and the rear right upright plate 43 are parallel to each other, the rear left upright plate 42 and the rear right upright plate 43 are symmetrically arranged on the left side and the right side of the upper surface of the rear bottom plate 41, rear hanging pulley blocks 44 are symmetrically arranged between the rear left upright plate 42 and the rear right upright plate 43, the front left upright plate 31 and the rear left upright plate 42 are on the same axis, the front right upright plate 32 and the rear right upright plate 43 are on the same axis, anti-tilting cylinders 13 are symmetrically arranged on the upper surfaces of the left plate and the right plate of the U-shaped frame of the front bottom plate 33, the rotating frame 6 comprises a rotating plate 61, the rotating plate 61 is parallel to the front bottom plate 33, the front part of the upper surface of the rotating plate 61 is connected with the, the rotating mechanism 7 is parallel to the front bottom plate 33, the lower surface of the rotating plate 61 is symmetrically provided with a left guard plate 62 and a right guard plate 63, the left guard plate 62, the right guard plate 63 and the rotating plate 61 are perpendicular to each other, the left guard plate 62 and the right guard plate 63 are parallel to each other, the left guard plate 62, the right guard plate 63 and the rotating plate 61 form a door-shaped space, the rear end of the telescopic arm 8 is arranged in the door-shaped space and is hinged with the left guard plate 62 and the right guard plate 63, the arm lifting device comprises an arm lifting oil cylinder 14, a first arm lifting connecting rod 15 and a second arm lifting connecting rod 16, the cylinder barrel of the arm lifting oil cylinder 14 is arranged behind the rotating frame 6 and is hinged with the rotating frame 6, one end of the first arm lifting connecting rod 15 is hinged with the lower part of the front part of the rotating frame 6, the other end of the first arm lifting connecting rod 15 is hinged with the piston rod of the arm lifting oil cylinder 14, one end, the other end is hinged with a piston rod of the arm lifting cylinder 14, the telescopic device comprises a telescopic cylinder 17, a telescopic first connecting rod 18 and a telescopic second connecting rod 19, the cylinder barrel of the telescopic oil cylinder 17 is hinged with the fixed part of the telescopic arm 8, one end of the telescopic second connecting rod 19 is hinged with the rotating arm 9, the other end is hinged with the end part of the piston rod of the telescopic oil cylinder 17, one end of the telescopic first connecting rod 18 is hinged with the telescopic part of the telescopic arm 8, the other end is hinged with the telescopic second connecting rod 19, the rotating arm 9 comprises a fixed arm 91, a rotating oil cylinder 92 and a rotating arm 93, fixed arm 91 one end articulated with the flexible portion of flexible arm 8 be connected, the fixed part of other end gyration hydro-cylinder 92 links to each other, gyration arm 93 one end links to each other with the gyration portion of gyration hydro-cylinder 92, and the other end links to each other with gripper 10, and advancing mechanism 5 is the advancing oil cylinder, is provided with stopper 20 on preceding running gear 3 and the rear running gear 4.
As shown in fig. 10, when the utility model is used, the running gear is suspended on the track of the monorail crane and fixed in position by the brake, then the swivel mount swings left and right by the left and right swing oil cylinder according to the requirement, the front mechanical claw catches the track, then the telescopic arm is used to lift the mechanical claw, the mechanical claw rotates by the rotating arm, thereby aligning the track to be installed to the designated position, after one section of installation is completed, the brake of the front running gear is released, then the front running gear is pushed forward by the pushing mechanism, then the brake of the front running gear brakes and fixes the front running gear, then the brake of the rear running gear is released, the rear running gear is stretched by the pushing mechanism, then the brake of the rear running gear is fixed, the running gear is moved on the track by the staggered fixing mode, after the running gear is moved to the designated position, the stopper of front and back running gear is fixed, fixes running gear, when using, can hang personnel platform or multiplexer utensil storage platform of standing below running gear or flexible arm below, and it is convenient to transport, and the orbit laying is quick, and is convenient, has saved a large amount of manpower and materials, has improved work efficiency.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.