CN210678331U - Casting type recognition device based on multi-sensor combination - Google Patents

Casting type recognition device based on multi-sensor combination Download PDF

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CN210678331U
CN210678331U CN201921711538.8U CN201921711538U CN210678331U CN 210678331 U CN210678331 U CN 210678331U CN 201921711538 U CN201921711538 U CN 201921711538U CN 210678331 U CN210678331 U CN 210678331U
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casting
assembly
width
fixed
sensor
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刘天宝
傅朝斌
邓嵛曦
吴樟洪
辜晓飞
胡雨彤
杨继明
刘祥
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Chongqing Electrical And Mechanical Intelligent Manufacturing Co ltd
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Chongqing Electrical And Mechanical Intelligent Manufacturing Co ltd
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Abstract

The utility model belongs to the technical field of casting grinding, in particular to a casting type identification device based on multi-sensor combination, which comprises a grinding table, a compressing component, a limiting component and a detecting component, wherein the compressing component is used for compressing a casting, the limiting component is used for limiting the casting, the detecting component comprises a first detecting component, a second detecting component, a third detecting component and a fourth detecting component which are respectively electrically connected with a control center, and the first detecting component is used for detecting a front casting and a rear casting with the width of 150 mm; the second detection assembly is used for detecting a front casting and a rear casting with the width of 155mm, and the third detection assembly is used for detecting a front casting and a rear casting with the width of 200mm and bosses; the fourth inspection assembly was used to inspect all front castings, front and rear castings having widths of 180mm and 200 mm. The identification device with the structure can solve the problem that in the prior art, the casting is difficult to accurately position due to more types and specifications of the casting.

Description

Casting type recognition device based on multi-sensor combination
Technical Field
The utility model belongs to the technical field of the foundry goods is polished, especially, relate to a foundry goods kind recognition device based on multisensor makes up.
Background
The garbage incinerator is widely applied to the environmental protection industry, and the sliding platform is an important component of the garbage incinerator and mainly comprises a guide steel rail, a frame assembly welding part, a casting and the like; wherein, the foundry goods is assembled on frame assembly welding spare, and the foundry goods just has multiple width specification and different structures. After the sliding platform is assembled, the upper planes of all castings are required to have flatness requirements; meanwhile, the upper plane of the casting and the upper plane of the steel rail are required to have the requirement of height difference. In the actual production process, the frame assembly welding part is formed by welding various channel steels, and the subsequent machining treatment is not carried out; therefore, the contact surface between the frame assembly and the bottom surface of the casting is warped and uneven in the width direction. In order to compensate for the buckling deformation of the frame assembly and welding piece and ensure the flatness requirement of the upper plane of each casting and the height difference requirement of the upper plane of the steel rail, the bottom surface of the casting needs to be polished or spot-welded; when the supporting surface of the frame assembly and welding piece is warped upwards, the bottom surface of the casting needs to be polished; when the supporting surface of the frame assembly welding piece warps downwards, the bottom surface of the casting needs to be subjected to spot welding and then ground flat. After the bottom surfaces of the castings are polished, the robots are used for grabbing different types of castings and conveying the castings to different positions of the frame assembly and welding pieces for assembly.
The front casting included widths of 145mm, 150mm, 155mm, 180mm, 200mm and 200mm (with bosses) and the rear casting included widths of 145mm, 150mm, 155mm, 180mm, 200mm and 200mm (with bosses).
When the control center drives the robot to grab the casting, the center of the robot gripper in the length and width directions is required to be superposed with the center of the casting in the length and width directions; in addition, the robot gripper needs to be carried to different positions of the sliding platform according to different types of castings for assembly. The robot gripper and the casting are overlapped at the center in the length direction easily, but the centers of the castings with different width specifications in the width direction are changed, the castings with the same width have the difference between a front casting and a rear casting and have the difference of whether a boss is arranged, and therefore a certain problem is brought to the accurate positioning of the castings in the width direction.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a foundry goods kind recognition device based on multisensor combination to solve among the prior art because foundry goods kind specification is more, the problem of the foundry goods accurate positioning difficulty that causes.
In order to achieve the above purpose, the technical scheme of the utility model is that: a casting type identification device based on multi-sensor combination comprises a grinding table, a pressing assembly, a limiting assembly and a detection assembly, wherein the pressing assembly is used for pressing a casting, and comprises a length pressing assembly and two groups of width pressing assemblies; the limiting assembly is used for limiting the casting and comprises a length limiting assembly and two groups of width limiting assemblies; the length limiting assembly is opposite to the length pressing assembly, each group of width pressing assemblies is opposite to each group of width limiting assemblies, and the width limiting assemblies, the width pressing assemblies, the length limiting assemblies and the length pressing assemblies form a rectangular space for placing a casting; the detection assembly comprises a first detection assembly, a second detection assembly, a third detection assembly and a fourth detection assembly which are respectively electrically connected with the control center, the first detection assembly is positioned on one side close to the length pressing assembly, is fixed between the width pressing assembly and the width limiting assembly on the one side and is arranged below the outer side surface of the casting with the width of 150mm, and the first detection assembly is used for detecting the front casting and the rear casting with the width of 150 mm; the second detection assembly and the third detection assembly are positioned on one side close to the length limiting assembly and are fixed between the width pressing assembly and the width limiting assembly on the one side, the second detection assembly is arranged below the outer side surface of the casting with the width of 155mm, the second detection assembly is used for detecting the front casting and the rear casting with the width of 155mm, the third detection assembly is arranged right below a boss of the casting with the width of 200mm, and the third detection assembly is used for detecting the front casting and the rear casting with the width of 200mm and the boss; the fourth detection assembly is arranged on the width limiting assembly and is used for detecting all front castings, the front castings and the rear castings with the widths of 180mm and 200 mm.
Further, first detection element includes LS01 photoelectric sensor, first sensor connecting plate, first backing plate and first fixing base, first fixing base is fixed in on the platform of polishing, and LS01 photoelectric sensor is fixed in on the first sensor connecting plate, and first sensor connecting plate is fixed on first fixing base through first backing plate.
Further, the second detection assembly comprises an LS02 photoelectric sensor, a second sensor connecting plate, a second base plate and a second fixed seat, the second fixed seat is fixed on the polishing table, the LS02 photoelectric sensor is fixed on the first sensor connecting plate, and the first sensor connecting plate is fixed on the second fixed seat through the second base plate.
Further, the third detection assembly includes an LS03 proximity sensor and a third sensor attachment plate, the LS03 proximity sensor is fixed on the sensor attachment plate, and the third sensor attachment plate is fixed on the grinding table.
Further, the fourth detection assembly comprises an LSO4 proximity sensor, an LSO5 proximity sensor, an LSO6 proximity sensor, an LSO7 proximity sensor and an LSO8 proximity sensor, wherein the group of the LSO4 proximity sensor, the LSO6 proximity sensor and the LSO7 proximity sensor is located at the same height, the group of the LSO5 proximity sensor and the LSO8 proximity sensor is located at the same height, and the height difference of the two groups of proximity sensors is the height difference between the upper plane of the casting and the upper plane of the steel rail.
Further, every group the length compresses tightly the subassembly and every group the width compresses tightly the subassembly and all includes cylinder, slider, guide rail and cylinder connecting plate, the cylinder connecting plate is fixed at the bench of polishing, the telescopic link and the slider of cylinder are fixed, the guide rail is fixed at the bench of polishing, slider sliding connection is in the guide rail.
Further, every group the spacing subassembly of length and every group width all include stopper, adjustment pad and fixed plate, the stopper is fixed on the fixed plate, and the fixed plate is fixed on the platform of polishing, the fourth determine module is fixed on the stopper on the spacing subassembly of width.
The beneficial effects of this technical scheme lie in: (1) a plurality of subassemblies that compress tightly in this scheme move simultaneously, promote the foundry goods and offset with the stopper in the spacing subassembly. In the process, the detection assembly identifies the type of the casting and feeds the identification result back to the control center, the control center controls the robot, and the robot prevents the casting from being positioned at the correct position of the grinding table according to the type of the casting. Therefore, the casting can be accurately positioned, and a solid foundation is laid for subsequent casting grinding or spot welding. (2) A plurality of detection components detect the casting simultaneously, and the detection accuracy is guaranteed, so that the casting positioning accuracy is guaranteed.
Drawings
Fig. 1 is a schematic structural diagram of a casting type identification device based on a multi-sensor combination according to the present invention;
FIG. 2 is a schematic view of a length compression assembly or a width compression assembly;
FIG. 3 is a position of the first sensing assembly on the grinding table;
FIG. 4 is a position of a second inspection assembly, a third inspection assembly and a fourth inspection assembly on the grinding table;
FIG. 5 is an enlarged view at I;
FIG. 6 is an enlarged view at II;
FIG. 7 is a schematic structural diagram of a second detecting assembly;
FIG. 8 is a schematic structural diagram of a third detecting assembly;
fig. 9 is a schematic structural view of a fourth detection assembly and a width limiting assembly.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a grinding table 1, a length pressing assembly 2, a width pressing assembly 3, a length limiting assembly 4, a width limiting assembly 5, a first fixed seat 6, a first base plate 7, a first sensor connecting plate 8, an LS01 photoelectric sensor 9, a second detection assembly 10, a third detection assembly 11, a fourth detection assembly 12, a second fixed seat 13, a second base plate 14, a second sensor connecting plate 15, an LS02 photoelectric sensor 16, a third sensor connecting plate 17, an LS03 proximity sensor 18, a limiting block 19, an adjusting pad 20, a fixed plate 21, an LS04 proximity sensor 22, an LS05 proximity sensor 23, an LS06 proximity sensor 24, an LS07 proximity sensor 25, an LS08 proximity sensor 26, a cylinder connecting plate 27, a cylinder 28, a sliding block 29 and a guide rail 30.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The examples are substantially as shown in figures 1 to 9 of the accompanying drawings: a casting type identification device based on multi-sensor combination comprises a grinding table 1, a pressing assembly, a limiting assembly and a detection assembly, wherein the pressing assembly is used for pressing a casting, and comprises a length pressing assembly 2 and two groups of width pressing assemblies 3; the limiting assembly is used for limiting the casting and comprises a length limiting assembly 4 and two groups of width limiting assemblies 5; the length limiting component 4 is right opposite to the length pressing component 2, each group of width pressing components 3 is right opposite to each group of width limiting components 5, and the width limiting components 5, the width pressing components 3, the length limiting components 4 and the length pressing components 2 form a rectangular space for placing castings. As shown in fig. 2, 3, 4 and 5, the detecting assembly comprises a first detecting assembly, a second detecting assembly 10, a third detecting assembly 11 and a fourth detecting assembly 12 which are respectively electrically connected with the control center, the first detecting assembly is positioned at one side close to the length pressing assembly 2, is fixed between the width pressing assembly 3 and the width limiting assembly 5 at the one side and is arranged below the outer side surface of the casting with the width of 150mm, and is used for detecting the front casting and the rear casting with the width of 150 mm; the second detection assembly 10 and the third detection assembly 11 are positioned on one side close to the length limiting assembly 4 and are fixed between the width pressing assembly 3 and the width limiting assembly 5 on the one side, the second detection assembly 10 is arranged below the outer side surface of the casting with the width of 155mm, the second detection assembly 10 is used for detecting a front casting and a rear casting with the width of 155mm, the third detection assembly 11 is arranged right below a boss of the casting with the width of 200mm, and the third detection assembly 11 is used for detecting the front casting and the rear casting with the width of 200mm and the boss; the fourth detection assembly 12 is arranged on the width limiting assembly 5, and the fourth detection assembly 12 is used for detecting all front castings, front castings with the widths of 180mm and 200mm and rear castings.
As shown in fig. 4, the first detection assembly includes an LS01 photoelectric sensor 9, a first sensor connecting plate 8, a first pad 7 and a first fixing seat 6, the first fixing seat 6 is fixed on the polishing table 1, the LS01 photoelectric sensor 9 is fixed on the first sensor connecting plate 8, and the first sensor connecting plate 8 is fixed on the first fixing seat 6 through the first pad 7.
As shown in fig. 6, the second detecting assembly 10 includes an LS02 photoelectric sensor 16, a second sensor connecting plate 15, a second pad 14 and a second fixing seat 13, the second fixing seat 13 is fixed on the grinding table 1, the LS02 photoelectric sensor 16 is fixed on the first sensor connecting plate 8, and the first sensor connecting plate 8 is fixed on the second fixing seat 13 through the second pad 14.
As shown in fig. 7, the third detection assembly 11 comprises an LS03 proximity sensor 18 and a third sensor attachment plate 17, the LS03 proximity sensor 18 being fixed to the sensor attachment plate and the third sensor attachment plate 17 being fixed to the grinding table 1.
As shown in fig. 8, the fourth detection assembly 12 includes a LSO4 proximity sensor 22, a LSO5 proximity sensor 23, a LSO6 proximity sensor 24, a LSO7 proximity sensor 25, and a LSO8 proximity sensor 26, wherein the group of the LSO4 proximity sensor 22, the LSO6 proximity sensor 24, and the LSO7 proximity sensor 25 are located at the same height, the group of the LSO5 proximity sensor 23 and the LSO8 proximity sensor 26 are located at the same height, and the height difference between the two groups of proximity sensors is the height difference between the upper plane of the casting and the upper plane of the steel rail.
Each group of length pressing components 2 and each group of width pressing components 3 respectively comprise an air cylinder 28, a sliding block 29, a guide rail 30 and an air cylinder connecting plate 27, the air cylinder connecting plate 27 is fixed on the grinding table 1, a telescopic rod of the air cylinder 28 is fixed with the sliding block 29, the guide rail 30 is fixed on the grinding table 1, and the sliding block 29 is slidably connected in the guide rail 30.
The limiting assembly 4 of every group length and the limiting assembly 5 of every group width all include stopper 19, adjustment pad 20 and fixed plate 21, and stopper 19 is fixed on fixed plate 21, and fixed plate 21 is fixed on platform 1 of polishing, and fourth determine module 12 is fixed on stopper 19 on the limiting assembly 5 of width.
The specific implementation process is as follows:
the robot will snatch the foundry goods and place the in-process in the rectangle space, and first determine module, second determine module 10, third determine module 11 and fourth determine module 12 can detect and discern this foundry goods to feed back control center with this testing result, control center control robot removes. After the casting is placed on the grinding table 1 by the gripper of the robot, the cylinders 28 of the width compressing assembly 3 and the length compressing assembly 2 are started, so that the telescopic rods of the cylinders 28 drive the sliding blocks 29 to move on the guide rails 30 until the casting is positioned between each sliding block 29 and the limiting block 19.
The combination of the detection sensors for the front casting and the rear assembly of different widths are shown in tables 1 and 2:
TABLE 1 rear casting detection sensor combination
Figure BDA0002232168550000051
Figure BDA0002232168550000061
TABLE 2 front casting test sensor combinations
Figure BDA0002232168550000062
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only for the embodiments of the present invention, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art will know all the common technical knowledge in the technical field of the present invention before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the schemes, and some typical known structures or known methods should not become obstacles for those skilled in the art to implement the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (7)

1. The utility model provides a foundry goods kind recognition device based on multisensor combination which characterized in that: the device comprises a grinding table, a compressing assembly, a limiting assembly and a detecting assembly, wherein the compressing assembly is used for compressing a casting, and comprises a length compressing assembly and two groups of width compressing assemblies; the limiting assembly is used for limiting the casting and comprises a length limiting assembly and two groups of width limiting assemblies; the length limiting assembly is opposite to the length pressing assembly, each group of width pressing assemblies is opposite to each group of width limiting assemblies, and the width limiting assemblies, the width pressing assemblies, the length limiting assemblies and the length pressing assemblies form a rectangular space for placing a casting; the detection assembly comprises a first detection assembly, a second detection assembly, a third detection assembly and a fourth detection assembly which are respectively electrically connected with the control center, the first detection assembly is positioned on one side close to the length pressing assembly, is fixed between the width pressing assembly and the width limiting assembly on the one side and is arranged below the outer side surface of the casting with the width of 150mm, and the first detection assembly is used for detecting the front casting and the rear casting with the width of 150 mm; the second detection assembly and the third detection assembly are positioned on one side close to the length limiting assembly and are fixed between the width pressing assembly and the width limiting assembly on the one side, the second detection assembly is arranged below the outer side surface of the casting with the width of 155mm, the second detection assembly is used for detecting the front casting and the rear casting with the width of 155mm, the third detection assembly is arranged right below a boss of the casting with the width of 200mm, and the third detection assembly is used for detecting the front casting and the rear casting with the width of 200mm and the boss; the fourth detection assembly is arranged on the width limiting assembly and is used for detecting all front castings, the front castings and the rear castings with the widths of 180mm and 200 mm.
2. The casting species identification device based on the combination of multiple sensors of claim 1, wherein: first detection element includes LS01 photoelectric sensor, first sensor connecting plate, first backing plate and first fixing base, first fixing base is fixed in on the platform of polishing, and LS01 photoelectric sensor is fixed in on the first sensor connecting plate, and first sensor connecting plate is fixed on first fixing base through first backing plate.
3. The casting species identification device based on the combination of multiple sensors of claim 1, wherein: the second detection assembly comprises an LS02 photoelectric sensor, a second sensor connecting plate, a second base plate and a second fixed seat, the second fixed seat is fixed on the polishing table, the LS02 photoelectric sensor is fixed on the first sensor connecting plate, and the first sensor connecting plate is fixed on the second fixed seat through the second base plate.
4. The casting species identification device based on the combination of multiple sensors of claim 1, wherein: the third detection assembly comprises an LS03 proximity sensor and a third sensor attachment plate, the LS03 proximity sensor is fixed on the sensor attachment plate, and the third sensor attachment plate is fixed on the grinding table.
5. The casting species identification device based on the combination of multiple sensors of claim 1, wherein: the fourth detection assembly comprises an LSO4 proximity sensor, an LSO5 proximity sensor, an LSO6 proximity sensor, an LSO7 proximity sensor and an LSO8 proximity sensor, wherein the group of the LSO4 proximity sensor, the LSO6 proximity sensor and the LSO7 proximity sensor are located at the same height, the group of the LSO5 proximity sensor and the LSO8 proximity sensor are located at the same height, and the height difference of the two groups of proximity sensors is the height difference between the upper plane of the casting and the upper plane of the steel rail.
6. The casting species identification device based on the combination of multiple sensors of claim 1, wherein: every group length compresses tightly subassembly and every group the width compresses tightly the subassembly and all includes cylinder, slider, guide rail and cylinder connecting plate, the cylinder connecting plate is fixed at the bench of polishing, the telescopic link of cylinder is fixed with the slider, the guide rail is fixed at the bench of polishing, slider sliding connection is in the guide rail.
7. The casting species identification device based on the combination of multiple sensors of claim 1, wherein: every group the spacing subassembly of length and every group width all include stopper, adjustment pad and fixed plate, the stopper is fixed on the fixed plate, and the fixed plate is fixed on the platform of polishing, the fourth determine module is fixed on the stopper on the spacing subassembly of width.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110587482A (en) * 2019-10-14 2019-12-20 重庆机电智能制造有限公司 Casting type recognition device based on multi-sensor combination

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110587482A (en) * 2019-10-14 2019-12-20 重庆机电智能制造有限公司 Casting type recognition device based on multi-sensor combination

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