CN210676713U - Continuous feeding device for punched sheets - Google Patents
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- CN210676713U CN210676713U CN201921772321.8U CN201921772321U CN210676713U CN 210676713 U CN210676713 U CN 210676713U CN 201921772321 U CN201921772321 U CN 201921772321U CN 210676713 U CN210676713 U CN 210676713U
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- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000004080 punching Methods 0.000 claims abstract description 10
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Abstract
Description
技术领域technical field
本实用新型涉及一种机械装置,尤其涉及一种冲压薄板连续送料装置。The utility model relates to a mechanical device, in particular to a continuous feeding device for punching thin plates.
背景技术Background technique
冲压加工是借助于常规或专用冲压设备的动力,使板料在模具里直接受到变形力并进行变形,从而获得一定形状、尺寸和性能的产品零件的生产技术。人们日常生活中能接触到大量的冲压零件,常见得有汽车、各类不锈钢碗、勺等,传统方法生产零件时,手动取板放置在冲压模具内,压力设备驱动冲压模具合模进行冲压。随着自动化技术的发展,冲压也逐步实现自动化来替代人工操作,如采用传送带输送板材,使用机械手抓取板材放入冲压模具,压力设备驱动冲压模具合模进行冲压。由于采用输送带连续送料,板材位置很难保持稳定,不可避免的出现晃动,导致位置精度较低。鉴于以上缺陷,实有必要设计一种预压式薄钣送料装置。Stamping processing is a production technology of product parts with a certain shape, size and performance by means of the power of conventional or special stamping equipment, so that the sheet is directly subjected to deformation force in the mold and deformed. People can come into contact with a large number of stamping parts in daily life, such as automobiles, various stainless steel bowls, spoons, etc. When producing parts by traditional methods, the plate is manually taken and placed in the stamping die, and the pressure equipment drives the stamping die to close the die for stamping. With the development of automation technology, stamping has gradually been automated to replace manual operations. For example, conveyor belts are used to transport plates, robots are used to grab plates and put them into stamping dies, and pressure equipment drives the stamping dies to close the molds for stamping. Due to the continuous feeding of the conveyor belt, the position of the plate is difficult to maintain stable, and shaking is inevitable, resulting in low position accuracy. In view of the above defects, it is necessary to design a pre-pressed sheet feeding device.
实用新型内容Utility model content
本实用新型的目的在于提供一种冲压薄板连续送料装置,该装置能连续输送板材,板材在输送过程中姿态稳定,不会出现偏移、晃动,位置精度较高。The purpose of the utility model is to provide a continuous feeding device for stamping thin plates, which can continuously convey the plate, the plate has a stable posture during the conveying process, does not appear to be offset or swayed, and has high positional accuracy.
为解决上述技术问题,本实用新型的技术方案是:一种冲压薄板连续送料装置,包括底座、导向支撑板、滑座、步进电机、滑板、转轴、齿条、齿轮、轨道板、门架、推板机构、板箱、限位导轨,所述导向支撑板的数量为2件,沿底座左右对称布置,所述的滑座位于导向支撑板外侧,所述的滑座沿导向支撑板前后方向滑动,所述的滑板位于另一个导向支撑板外侧,所述的滑板沿导向支撑板前后方向滑动,所述的转轴贯穿滑板,所述的转轴与滑板转动相连,所述的齿条位于底座顶部中心处,所述的齿条与底座通过螺栓相连,所述的齿轮位于齿条顶部且被转轴贯穿,所述的齿轮与齿条啮合相连且与转轴键相连,所述的轨道板位于导向支撑板上端,所述的轨道板与导向支撑板通过螺栓相连,所述的门架位于齿轮外侧且被转轴贯穿,所述的门架与转轴转动相连,所述的推板机构位于门架顶部且贯穿轨道板,所述的推板机构与门架通过螺栓相连,所述的板箱位于轨道板顶部,所述的板箱与轨道板通过螺栓相连,所述的限位导轨位于底座顶部且位于门架下端,所述的限位导轨与底座通过螺栓相连。In order to solve the above-mentioned technical problems, the technical scheme of the present utility model is: a continuous feeding device for stamping thin plates, comprising a base, a guide support plate, a sliding seat, a stepping motor, a sliding plate, a rotating shaft, a rack, a gear, a track plate, a gantry , push plate mechanism, plate box, limit guide rail, the number of the guide support plate is 2 pieces, arranged symmetrically along the base, the slide seat is located outside the guide support plate, the slide seat is along the front and rear of the guide support plate The sliding plate is located on the outside of the other guiding support plate, the sliding plate slides along the front and rear directions of the guiding supporting plate, the rotating shaft passes through the sliding plate, the rotating shaft is rotatably connected with the sliding plate, and the rack is located at the base At the center of the top, the rack and the base are connected by bolts, the gear is located at the top of the rack and is penetrated by the rotating shaft, the gear is meshed with the rack and connected with the rotating shaft key, and the track plate is located in the guide. The upper end of the support plate, the track plate and the guide support plate are connected by bolts, the gantry is located outside the gear and is penetrated by the rotating shaft, the gantry is rotatably connected with the rotating shaft, and the push plate mechanism is located on the top of the gantry. And through the track plate, the push plate mechanism is connected with the gantry by bolts, the plate box is located on the top of the track plate, the plate box and the track plate are connected by bolts, the limit guide rail is located on the top of the base and Located at the lower end of the gantry, the limit guide rail is connected with the base through bolts.
本实用新型进一步的改进如下:The further improvement of the utility model is as follows:
进一步的,所述的导向支撑板还设有导杆,所述的导杆贯穿导向支撑板,所述的导杆与导向支撑板螺纹相连。Further, the guide support plate is further provided with a guide rod, the guide rod penetrates the guide support plate, and the guide rod is threadedly connected with the guide support plate.
进一步的,所述导杆的数量为2件,沿导向支撑板上下方向对称布置,步进电机工作时,带动齿轮沿齿条转动,由于齿条固定,因此,齿轮一边转动,一边沿齿条移动,从而带动与转轴转动相连的滑板沿导杆前后滑动,同时,也带动与步进电机固连的滑座沿导杆前后滑动,实现与门架固连的推板机构前后滑动。Further, the number of the guide rods is 2, and they are arranged symmetrically along the upper and lower directions of the guide support plate. When the stepping motor is working, the gear is driven to rotate along the rack. Since the rack is fixed, the gear rotates while rotating along the rack. Move, thereby driving the sliding plate connected with the rotating shaft to slide back and forth along the guide rod, and at the same time, it also drives the sliding seat fixedly connected with the stepping motor to slide back and forth along the guide rod, so as to realize the front and rear sliding of the push plate mechanism fixed with the gantry.
进一步的,所述的轨道板还设有滑动槽,所述的滑动槽位于轨道板中心处,所述的滑动槽贯穿轨道板主体。Further, the track plate is further provided with a sliding groove, the sliding groove is located at the center of the track plate, and the sliding groove runs through the main body of the track plate.
进一步的,所述的轨道板还设有挡板,所述的挡板位于轨道板顶部,所述的挡板与轨道板通过螺栓相连。Further, the track plate is further provided with a baffle plate, the baffle plate is located on the top of the track plate, and the baffle plate and the track plate are connected by bolts.
进一步的,所述挡板的数量为2件,所述的挡板沿轨道板左右方向对称布置。Further, the number of the baffles is 2, and the baffles are symmetrically arranged along the left-right direction of the track plate.
进一步的,所述的推板机构还包括套筒、顶杆、弹簧、推头,所述的套筒位于门架顶部,所述的套筒与门架通过螺栓相连,所述的顶杆贯穿套筒,所述的顶杆与套筒间隙配合相连,所述的弹簧位于顶杆与套筒之间,所述的推头位于顶杆顶部,所述的推头与顶杆通过螺栓相连。Further, the push plate mechanism also includes a sleeve, a push rod, a spring, and a push head, the sleeve is located at the top of the gantry, the sleeve and the gantry are connected by bolts, and the push rod passes through The sleeve, the ejector rod is connected with the sleeve in a clearance fit, the spring is located between the ejector rod and the sleeve, the push head is located on the top of the ejector rod, and the push head and the ejector rod are connected by bolts.
进一步的,所述的推头还设有斜推面,所述斜推面与水平面之间的夹角为15°,当斜推面与板材接触后,随着推头的移动,板材对斜推面向下的力大于弹簧的力时,弹簧压缩,顶杆沿套筒下移,直到推头完全越过板材后,弹簧复位。Further, the push head is also provided with an inclined push surface, and the angle between the inclined push surface and the horizontal plane is 15°. When the inclined push surface is in contact with the plate, as the push head moves, the plate is inclined to When the downward force of the push face is greater than the force of the spring, the spring is compressed, and the ejector rod moves down along the sleeve until the push head completely passes over the plate, and the spring resets.
进一步的,所述的板箱还设有限位块,所述的限位块位于板箱外侧下端,所述的限位块与板箱通过螺栓相连,限位块用于阻挡板材反向运动。Further, the board box is further provided with a limit block, the limit block is located at the lower end of the outer side of the board box, the limit block is connected with the board box by bolts, and the limit block is used to block the reverse movement of the plate.
与现有技术相比,该冲压薄板连续送料装置,将待冲压的板材依次放入板箱中,连续送料时,步进电机通过转轴带动齿轮沿齿条移动,从而带动门架沿限位导轨滑动,进而带动与门架固连的推板机构沿滑动槽推动最下层的板材前移,板材在挡板的限位作用下稳定前移至设定位置,机械手抓取板材送至冲压设备中即可进行冲压,随后,步进电机反转带动推板机构回程,设置在推头上的斜推面与最下层的板材接触后,弹簧压缩,推头下移,直到推头完全越过板材,弹簧复位。重复上述动作,即可连续对板材进行输送。该装置结构简单,能连续输送板材,板材在输送过程中姿态稳定,不会出现偏移、晃动,位置精度较高。Compared with the prior art, the continuous feeding device for punching thin plates puts the plates to be punched into the plate box one by one. During continuous feeding, the stepping motor drives the gear to move along the rack through the rotating shaft, thereby driving the gantry along the limit guide rail. Sliding, and then drive the push plate mechanism fixed with the gantry to push the lowermost plate forward along the sliding groove, the plate moves forward stably to the set position under the limiting action of the baffle, and the manipulator grabs the plate and sends it to the punching equipment Then, the stepping motor reverses and drives the push plate mechanism to return. After the inclined push surface set on the push head contacts the bottom plate, the spring compresses and the push head moves down until the push head completely crosses the plate. Spring return. By repeating the above actions, the plate can be continuously conveyed. The device has a simple structure, can continuously convey the plate, the plate has a stable posture during the conveying process, does not appear to be offset or shaken, and has high positional accuracy.
附图说明Description of drawings
图1示出本实用新型主视图Figure 1 shows the front view of the utility model
图2示出本实用新型轨道板侧视图Figure 2 shows the side view of the track plate of the present invention
图3示出本实用新型推板机构结构示意图Fig. 3 shows the structural schematic diagram of the push plate mechanism of the present invention
图中:底座1、导向支撑板2、滑座3、步进电机4、滑板5、转轴6、齿条7、齿轮8、轨道板9、门架10、推板机构11、板箱12、限位导轨13、导杆201、滑动槽901、挡板902、套筒1101、顶杆1102、弹簧1103、推头1104、斜推面1105。In the figure:
具体实施方式Detailed ways
如图1、图2、图3所示,一种冲压薄板连续送料装置,包括底座1、导向支撑板2、滑座3、步进电机4、滑板5、转轴6、齿条7、齿轮8、轨道板9、门架10、推板机构11、板箱12、限位导轨13,所述导向支撑板2的数量为2件,沿底座1左右对称布置,所述的滑座3位于导向支撑板2外侧,所述的滑座3沿导向支撑板2前后方向滑动,所述的滑板4位于另一个导向支撑板2外侧,所述的滑板4沿导向支撑板2前后方向滑动,所述的转轴6贯穿滑板5,所述的转轴6与滑板5转动相连,所述的齿条7位于底座1顶部中心处,所述的齿条7与底座1通过螺栓相连,所述的齿轮8位于齿条7顶部且被转轴6贯穿,所述的齿轮8与齿条7啮合相连且与转轴6键相连,所述的轨道板9位于导向支撑2板上端,所述的轨道板9与导向支撑板2通过螺栓相连,所述的门架10位于齿轮8外侧且被转轴6贯穿,所述的门架10与转轴6转动相连,所述的推板机构11位于门架10顶部且贯穿轨道板9,所述的推板机构11与门架10通过螺栓相连,所述的板箱12位于轨道板9顶部,所述的板箱12与轨道板9通过螺栓相连,所述的限位导轨13位于底座1顶部且位于门架10下端,所述的限位导轨13与底座1通过螺栓相连,所述的导向支撑板2还设有导杆201,所述的导杆201贯穿导向支撑板2,所述的导杆201与导向支撑板2螺纹相连,所述导杆201的数量为2件,沿导向支撑板2上下方向对称布置,步进电机4工作时,带动齿轮8沿齿条7转动,由于齿条7固定,因此,齿轮8一边转动,一边沿齿条7移动,从而带动与转轴6转动相连的滑板5沿导杆201前后滑动,同时,也带动与步进电机4固连的滑座3沿导杆201前后滑动,实现与门架10固连的推板机构11前后滑动,所述的轨道板9还设有滑动槽901,所述的滑动槽901位于轨道板9中心处,所述的滑动槽901贯穿轨道板9主体,所述的轨道板9还设有挡板902,所述的挡板902位于轨道板9顶部,所述的挡板902与轨道板9通过螺栓相连,所述挡板902的数量为2件,所述的挡板902沿轨道板9左右方向对称布置,所述的推板机构11还包括套筒1101、顶杆1102、弹簧1103、推头1104,所述的套筒4401位于门架10顶部,所述的套筒1101与门架10通过螺栓相连,所述的顶杆1102贯穿套筒1101,所述的顶杆1102与套筒1101间隙配合相连,所述的弹簧1103位于顶杆1102与套筒1101之间,所述的推1104头位于顶杆1102顶部,所述的推头1104与顶杆1102通过螺栓相连,所述的推头1104还设有斜推面4405,所述斜推面1105与水平面之间的夹角为15°,当斜推面1105与板材接触后,随着推头1104的移动,板材对斜推面1105向下的力大于弹簧1103的力时,弹簧1103压缩,顶杆1102沿套筒1101下移,直到推头1104完全越过板材后,弹簧1103复位,所述的板箱12还设有限位块1201,所述的限位块1201位于板箱112外侧下端,所述的限位块1201与板箱12通过螺栓相连,限位块1201用于阻挡板材反向运动,该冲压薄板连续送料装置,将待冲压的板材依次放入板箱12中,连续送料时,步进电机4通过转轴6带动齿轮8沿齿条7移动,从而带动门架10沿限位导轨13滑动,进而带动与门架10固连的推板机构11沿滑动槽901推动最下层的板材前移,板材在挡板902的限位作用下稳定前移至设定位置,机械手抓取板材送至冲压设备中即可进行冲压,随后,步进电机4反转带动推板机构11回程,设置在推头1104上的斜推面1105与最下层的板材接触后,弹簧1103压缩,推头1104下移,直到推头1104完全越过板材,弹簧1103复位。重复上述动作,即可连续对板材进行输送。该装置结构简单,能连续输送板材,板材在输送过程中姿态稳定,不会出现偏移、晃动,位置精度较高。As shown in Figure 1, Figure 2 and Figure 3, a continuous feeding device for stamping sheets includes a
本实用新型不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本实用新型的保护范围之内。The present invention is not limited to the above-mentioned specific embodiments, and various transformations made by those of ordinary skill in the art from the above-mentioned concept without creative work all fall within the protection scope of the present invention.
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