CN103223535A - Integral suspension type in-mold tapping device - Google Patents
Integral suspension type in-mold tapping device Download PDFInfo
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- CN103223535A CN103223535A CN201310133440XA CN201310133440A CN103223535A CN 103223535 A CN103223535 A CN 103223535A CN 201310133440X A CN201310133440X A CN 201310133440XA CN 201310133440 A CN201310133440 A CN 201310133440A CN 103223535 A CN103223535 A CN 103223535A
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- 238000010079 rubber tapping Methods 0.000 title claims abstract description 41
- 239000000725 suspension Substances 0.000 title claims description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 9
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 101150038956 cup-4 gene Proteins 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种攻牙装置,具体的说是涉及一种整体悬挂式模内攻牙装置。 The present invention relates to a tapping device, in particular to an integrally suspended in-mold tapping device.
背景技术 Background technique
模内攻牙装置又叫模内攻丝装置,是与五金连续模具配合,在五金零件冲压加工同时快速进行螺丝孔加工的设备。 The in-mold tapping device is also called the in-mold tapping device. It is a device that cooperates with the metal continuous mold to quickly process the screw holes during the stamping process of the hardware parts.
模内攻牙装置将传统的“冲压”和“攻丝”技术“整合”在一起在模具内直接成型。模内攻牙装置采用的是挤压丝锥攻牙,所以螺纹成型过程中不会产生因为切削而形成的切屑,做到了清洁环保,并且螺纹的强度得到了很好的提高。这些都是传统工艺加工所不能比拟的。因为模内攻牙机具备有上述的特点,故而模内攻牙机得到广泛的使用。 The in-mold tapping device "integrates" the traditional "stamping" and "tapping" technologies together to form directly in the mold. The in-mold tapping device uses extrusion taps for tapping, so there will be no chips formed by cutting during the thread forming process, which is clean and environmentally friendly, and the strength of the thread has been greatly improved. These are incomparable to traditional craft processing. Because the in-mold tapping machine has the above-mentioned characteristics, the in-mold tapping machine is widely used.
传统的模内攻牙机,为固定式设计,具体的说是其模内攻牙装置主体安装在模具下模板或卸料板上,传动螺杆部分固定在上模板,在一定冲压行程空间内,通过冲床滑块向下运动的挤压下丝锥下行运动并旋转对物料进行攻牙加工,而后在冲床滑块往上回退带动丝锥反往运动并逆向旋转,从牙孔内退回复位,完成整个攻牙过程。 The traditional in-mold tapping machine is a fixed design. Specifically, the main body of the in-mold tapping device is installed on the lower mold plate or the discharge plate of the mold, and the transmission screw part is fixed on the upper plate. Within a certain stamping stroke space, Extruded by the downward movement of the punch slider, the lower tap moves down and rotates to tap the material, and then the punch slider moves upward to drive the tap to reverse movement and reverse rotation, and returns from the tooth hole to complete the whole process. Tapping process.
传统的模攻牙机,因为安装及工作方式限定,其所有动力均来自冲床,其只能为固定式连接设计,占用了很大一部分冲压行程空间,使得送料空间较小,如采用传统的手工送料操作时,并不会影响送料出料,但如采用机械自动化送料方式,使用多次元送料机械手时,其给自动化送料机构的送料带来极大的不便,且固定在冲压行程中的模内攻牙机易与自动化送料机构或是物料本身发生碰触,影响攻牙机构正常工作。 The traditional die tapping machine, because of the limited installation and working methods, all its power comes from the punch, which can only be designed for fixed connection, which occupies a large part of the stamping stroke space, making the feeding space small, such as using traditional manual During the feeding operation, it will not affect the feeding and discharging, but if the mechanical automatic feeding method is used, when the multi-dimensional feeding manipulator is used, it will bring great inconvenience to the feeding of the automatic feeding mechanism, and it will be fixed in the mold during the stamping stroke. The tapping machine is easy to come into contact with the automatic feeding mechanism or the material itself, which affects the normal operation of the tapping mechanism.
发明内容 Contents of the invention
本发明的目的在于提供一种适用于与自动化送料机构配合,可随冲压一同上下运动从而最大化保证送料空间的整体悬挂式模内攻装置。 The purpose of the present invention is to provide an integral suspension type in-mold tapping device that is suitable for cooperating with the automatic feeding mechanism and can move up and down with the stamping to maximize the feeding space.
为了实现上述目的,本发明通过下述技术手段予以实现。 In order to achieve the above object, the present invention is achieved through the following technical means.
本发明的整体悬挂式模内攻牙装置,包括有上垫板、下垫板、传动螺杆、传动杯司、攻牙机构、以及传动机构。 The overall suspension type in-mold tapping device of the present invention includes an upper backing plate, a lower backing plate, a transmission screw, a transmission cup, a tapping mechanism, and a transmission mechanism.
上垫板上还固定安装有一根传动螺杆。 A transmission screw rod is also fixedly installed on the upper backing plate.
所述上垫板与下垫板间还连接安装有多根弹簧。 A plurality of springs are also connected and installed between the upper backing plate and the lower backing plate. the
作为一种优选,所述弹簧是氮气弹簧。 As a preference, the spring is a nitrogen gas spring.
下垫板下表面上设置多根定位导柱。 A plurality of positioning guide posts are arranged on the lower surface of the lower backing plate.
下垫板上还转动安装有与所述传动螺杆对应配合的传动杯司。 The lower backing plate is also rotatably installed with a transmission cup corresponding to the transmission screw.
所述传动杯司上套有主动齿轮。 The drive cup is covered with a driving gear.
攻牙机构固定安装在下垫板上。 The tapping mechanism is fixedly installed on the lower backing plate.
所述攻牙机构包括有壳体、丝锥、浮动板、从动齿轮及丝杆。 The tapping mechanism includes a housing, a tap, a floating plate, a driven gear and a screw.
所述从动齿轮固定安装在所述壳体内,并可沿其轴心自由旋转。 The driven gear is fixedly installed in the housing and can freely rotate along its axis.
所述从动齿轮轴心孔内壁上设置有螺纹。 Threads are provided on the inner wall of the shaft center hole of the driven gear.
丝锥尾部与一插入从动齿轮轴心孔中丝杆连接配合。 The tail of the screw tap is connected and matched with a screw rod inserted into the shaft center hole of the driven gear.
所述浮动板安装在壳体下表面,通过安装有弹簧的导柱与壳体连接配合。 The floating plate is installed on the lower surface of the shell, and is connected and matched with the shell through a guide post equipped with a spring.
所述浮动板上设置有与丝锥位置对应的出锥孔。 A tap hole corresponding to the position of the tap is provided on the floating plate.
所述主动齿轮与从动齿轮间通过安装在下垫板上的传动机构传动配合。 The driving gear and the driven gear are driven and matched through the transmission mechanism installed on the lower backing plate.
所述传动机构由多个相互啮合的齿轮组成。 The transmission mechanism is composed of multiple gears meshing with each other.
本发明的工作时,其被整体固定在安装在冲床上的模具上模座上,用于配合冲压产品通过人手移送或者其它自动化送料机构移动送进行产品的螺纹成型,上模座在冲床设备的带动下行,运行至下垫板与下冲压设备工作台上的下支撑板接触时,开始压缩氮气弹簧,并推动传动螺杆,传动杯司把传动螺杆的垂直下行动转换成传动杯司的旋转运动,传动杯司上的主动齿轮与传动杯司同步旋转,通过传动机构带动从动齿轮旋转,再由从动齿轮旋转经由丝杆转换,带动丝锥的旋转及上下运动。当上模座下行至最低点时,攻牙动作完成,开始复位,本发明上的氮气弹簧复位,推动下垫板复位运动,使得传动杯司反转,从而带动丝锥反向旋转并回退,实现退牙动作。 During the work of the present invention, it is integrally fixed on the upper mold base of the mold installed on the punching machine, and is used to cooperate with the stamping product to be moved by manual transfer or other automatic feeding mechanism to carry out the thread forming of the product. Drive down, run until the lower backing plate is in contact with the lower support plate on the lower stamping equipment workbench, start to compress the nitrogen spring, and push the transmission screw, the transmission cup converts the vertical downward movement of the transmission screw into the rotation of the transmission cup , The driving gear on the transmission cup rotates synchronously with the transmission cup, and the driven gear is driven to rotate through the transmission mechanism, and then the driven gear rotates through the screw conversion to drive the rotation and up and down movement of the tap. When the upper mold base goes down to the lowest point, the tapping action is completed and the reset begins. The nitrogen spring on the present invention resets and pushes the lower backing plate to reset, so that the transmission cup reverses, thereby driving the tap to rotate in the opposite direction and retreat. Realize the retraction action.
本发明与传统技术相比较,其积极效果是,攻牙装置与冲床设备同步上下运动,在待加工时,给自动化送料机构预留有更大的行程空间,方便自动化生产加工。 Compared with the traditional technology, the present invention has the positive effect that the tapping device and the punching machine move up and down synchronously, and when processing, a larger stroke space is reserved for the automatic feeding mechanism, which is convenient for automatic production and processing.
the
附图说明 Description of drawings
图1是本发明结构示意图。 Fig. 1 is a schematic diagram of the structure of the present invention.
图2是本发明俯视结构透视示意图。 Fig. 2 is a schematic perspective view of the top view structure of the present invention.
图中各标号分别是: The labels in the figure are:
(1)上垫板; (1) Upper backing plate;
(2)下垫板; (2) Lower backing plate;
(3)传动螺杆; (3) Drive screw;
(4)传动杯司; (4) Transmission Cup Division;
(5)氮气弹簧; (5) Nitrogen gas spring;
(6)主动齿轮; (6) Driving gear;
(7)攻牙机构; (7) Tapping mechanism;
(8)壳体; (8) Housing;
(9)丝锥; (9) Taps;
(10)浮动板; (10) floating plate;
(11)从动齿轮; (11) driven gear;
(12)丝杆; (12) screw rod;
(13)定位导柱; (13) positioning guide pillar;
(14)传动机构。 (14) Transmission mechanism.
具体实施方式 Detailed ways
下面结合附图对本发明作进一描述。 The present invention will be further described below in conjunction with the accompanying drawings.
在图中,上垫板1上还固定安装有一根传动螺杆3。 In the figure, a drive screw 3 is also fixedly installed on the upper backing plate 1.
所述上垫板1与下垫板2间还连接安装有多根氮气弹簧5。
A plurality of
下垫板2下表面上设置多根定位导柱13。 A plurality of positioning guide posts 13 are arranged on the lower surface of the lower backing plate 2 .
下垫板2上还转动安装有与所述传动螺杆3对应配合的传动杯司4。 The transmission cup 4 corresponding to the transmission screw 3 is also rotatably installed on the lower backing plate 2 .
所述传动杯司4上套有主动齿轮6。
Drive
攻牙机构7固定安装在下垫板2上。 The tapping mechanism 7 is fixedly installed on the lower backing plate 2.
所述攻牙机构7包括有壳体8、丝锥9、浮动板10、从动齿轮11及丝杆12。
The tapping mechanism 7 includes a housing 8, a
所述从动齿轮11固定安装在所述壳体8内,并可沿其轴心自由旋转。
The driven
所述从动齿轮轴11心孔内壁上设置有螺纹。
The inner wall of the center hole of the driven
丝锥9尾部与一插入从动齿轮11轴心孔中丝杆12连接配合。
The
所述浮动板10安装在壳体8下表面,通过安装有弹簧的导柱与壳体8连接配合。 The floating plate 10 is installed on the lower surface of the housing 8, and is connected and matched with the housing 8 through a guide post equipped with a spring.
所述浮动板10上设置有与丝锥9位置对应的出锥孔。
The floating plate 10 is provided with a tap hole corresponding to the position of the
所述主动齿轮6与从动齿轮11间通过安装在下垫板上的传动机构14传动配合。
The
所述传动机构14由多个相互啮合的齿轮组成。
The
以上所述,仅是本发明的较佳实施而已,并非对本发明作任何形式上的限制,任何熟悉本专业的技术人员都可能利用上述技术内容加以变更或修饰为等同变化的等效实施例,在此,凡未脱离本发明的技术方案内容,就依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。 The above is only a preferred implementation of the present invention, and is not intended to limit the present invention in any form. Any skilled person who is familiar with this field may use the above technical content to change or modify the equivalent embodiment with equivalent changes. Here, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims (6)
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| CN201310133440.XA CN103223535B (en) | 2013-04-17 | 2013-04-17 | Integral hanging formula mould tapping device |
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| CN201310133440.XA CN103223535B (en) | 2013-04-17 | 2013-04-17 | Integral hanging formula mould tapping device |
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| CN103223535A true CN103223535A (en) | 2013-07-31 |
| CN103223535B CN103223535B (en) | 2015-07-29 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215482A (en) * | 2015-10-30 | 2016-01-06 | 常熟祥鑫汽配有限公司 | A kind of tapping equipment possessing multi-angle and regulate |
| CN106346090A (en) * | 2016-10-28 | 2017-01-25 | 东莞市森川机械工具有限公司 | Split type in-mold tapping machine |
| CN106964706A (en) * | 2017-03-30 | 2017-07-21 | 深圳盛凌电子股份有限公司 | The diel of mould tapping and mould tapping technique |
| CN107309507A (en) * | 2017-07-20 | 2017-11-03 | 东莞市森川机械工具有限公司 | A kind of overall mould tapping machine of modified |
| CN107350578A (en) * | 2017-08-24 | 2017-11-17 | 东莞市森川机械工具有限公司 | A kind of modified monoblock type tooth machining unit |
| CN110253097A (en) * | 2019-06-17 | 2019-09-20 | 东莞市森川机械工具有限公司 | A kind of adaptive mode tapping station |
| CN111496328A (en) * | 2020-04-27 | 2020-08-07 | 创维集团智能装备有限公司 | Thread machining device |
| CN111993084A (en) * | 2020-09-16 | 2020-11-27 | 东莞市深动精密机械有限公司 | A twin-screw drive type in-mold tapping machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215482A (en) * | 2015-10-30 | 2016-01-06 | 常熟祥鑫汽配有限公司 | A kind of tapping equipment possessing multi-angle and regulate |
| CN106346090A (en) * | 2016-10-28 | 2017-01-25 | 东莞市森川机械工具有限公司 | Split type in-mold tapping machine |
| CN106964706A (en) * | 2017-03-30 | 2017-07-21 | 深圳盛凌电子股份有限公司 | The diel of mould tapping and mould tapping technique |
| CN106964706B (en) * | 2017-03-30 | 2018-11-09 | 深圳盛凌电子股份有限公司 | The diel of mould tapping and mould tapping technique |
| CN107309507A (en) * | 2017-07-20 | 2017-11-03 | 东莞市森川机械工具有限公司 | A kind of overall mould tapping machine of modified |
| CN107309507B (en) * | 2017-07-20 | 2023-02-03 | 东莞市森川机械工具有限公司 | Improved generation is tapping machine in whole mould |
| CN107350578A (en) * | 2017-08-24 | 2017-11-17 | 东莞市森川机械工具有限公司 | A kind of modified monoblock type tooth machining unit |
| CN107350578B (en) * | 2017-08-24 | 2023-02-24 | 东莞市森川机械工具有限公司 | Improved integral tapping machine |
| CN110253097A (en) * | 2019-06-17 | 2019-09-20 | 东莞市森川机械工具有限公司 | A kind of adaptive mode tapping station |
| CN111496328A (en) * | 2020-04-27 | 2020-08-07 | 创维集团智能装备有限公司 | Thread machining device |
| CN111496328B (en) * | 2020-04-27 | 2021-06-29 | 创维集团智能装备有限公司 | Thread machining device |
| CN111993084A (en) * | 2020-09-16 | 2020-11-27 | 东莞市深动精密机械有限公司 | A twin-screw drive type in-mold tapping machine |
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