CN210675805U - Dispensing control detection system with feedback function - Google Patents
Dispensing control detection system with feedback function Download PDFInfo
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- CN210675805U CN210675805U CN201921171581.XU CN201921171581U CN210675805U CN 210675805 U CN210675805 U CN 210675805U CN 201921171581 U CN201921171581 U CN 201921171581U CN 210675805 U CN210675805 U CN 210675805U
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Abstract
The utility model belongs to the technical field of the battery is manufactured, concretely relates to point is glued and is controlled detecting system with feedback function, this system is including gluing module, infrared temperature sensor, control module and transport module, infrared temperature sensor is used for detecting the regional temperature of the viscose of battery, control module is used for receiving the output signal who handles infrared temperature sensor, and control point is glued module and transport module, and the module is glued to the point is used for the viscose region of glue point in the battery, and transport module is used for transporting the battery to predetermineeing the station. The utility model discloses not only having monitored the sizing material in service behavior of gluing the bucket effectively, having prevented that the in-process of gluing from gluing can not in time monitoring when gluing the bucket and not having the sizing material, avoided causing battery batch not to have a little to glue or glue the bad condition of point, still show the glue that has promoted the battery manufacturing and glued in the process of gluing leak the point and glue prevent slow-witted discernment ability.
Description
Technical Field
The utility model belongs to the technical field of battery production manufacturing, concretely relates to point is glued and is controlled detecting system with feedback function.
Background
The battery can be applied to various fields, is a necessity in daily life of people, and comprises secondary batteries of lithium ions, potassium ions, sodium ions and the like and flexible package batteries. In the production and manufacturing process of the battery, the folded edge of the battery needs to be glued, the battery is bonded by utilizing the characteristics of flowing, filling, bonding and the like of glue stock, the battery can be fixed and insulated, gaps on the surface of the battery can be effectively supplemented, the sealing property of the battery is further improved, and the appearance of the battery is controlled. At present, the dispensing condition of the battery and the monitoring of the dispensing process of the battery are generally carried out manually.
However, the applicant has found that the existing dispensing process has at least the following drawbacks: 1) in the existing process of dispensing batteries and even dispensing lithium ion batteries, the dispensing condition of the batteries can be reminded and detected only by manually setting time or manually checking the dispensing condition of the batteries, and the dispensing condition of the batteries cannot be automatically judged by a system; 2) when the rubber material in the rubber barrel is used up, a feedback response measure cannot be immediately adopted; 3) the method adopts a manual mode to monitor the dispensing condition of the battery, cannot achieve real-time closed-loop feedback on the quality of a battery product, and cannot enable each mechanism of the system to make a matched response in real time. Therefore, it is very urgent to improve the conventional manual dispensing and manual detection methods.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: aiming at the defects of the prior art, the dispensing control detection system with the feedback function is provided, the use condition of the glue material of the glue barrel is effectively monitored, the situation that the glue barrel cannot be monitored in time when no glue material exists in the dispensing process is prevented, the situation that batteries are dispensed in batches or the glue dispensing is poor is avoided, the fool-proof identification capability of glue leakage dispensing in the dispensing process of battery production and manufacturing is remarkably improved, in addition, the system can realize feedback alarm and stop to replace the glue material under the situation that the glue barrel does not have the glue material, the automatic glue dispensing can also be realized, the automation degree of the system is high, and the manpower and the cost are greatly saved.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a point is glued and is controlled detecting system with feedback function, is including a little gluing module, infrared temperature sensor, control module and transfer module, the point is glued the module infrared temperature sensor reaches transfer module all with the control module communication is connected, the mode that the communication is connected includes electricity connection, wireless connection, infrared temperature sensor is used for detecting the regional temperature of the viscose of battery, control module is used for receiving the processing infrared temperature sensor's output signal, and control point glue the module with transfer module, point glue the module be used for with glue material point in the viscose of battery is regional, transfer module is used for the conveying the battery is to predetermineeing the station.
Further, the infrared temperature sensor is driven by an external power supply, the control module can simultaneously control the dispensing process of the dispensing module and the conveying process of the conveying module, and the control module can control the dispensing rate of the dispensing module to be matched with the conveying rate of the conveying module, so that the battery can be dispensed on the preset station; when the infrared temperature sensor detects that the temperature of the rubber material does not exist on the battery, the control module receives and processes the output signal of the infrared temperature sensor and then can control the conveying module to stop running, so that the glue dispensing process of battery production and manufacturing has the foolproof identification capability, and the condition of glue leakage and dispensing in the glue dispensing process is avoided.
Further, the system still includes alarm module, alarm module with the control module communication is connected, the mode of communication connection includes electricity and connect, wireless connection, alarm module includes bee calling organ and warning light, bee calling organ with the warning light all with control module connects, control module can control bee calling organ with the warning light moves simultaneously, alarm module's drive mode includes high low level drive, servo drive.
Further, the system still includes the button module, the button module includes reset button, start button and stop button, reset button with alarm module connects, reset button is used for cutting off alarm module's circuit can eliminate alarm module's warning, alarm module reaches control module all with start button connects, start button is used for resumeing alarm module's circuit and start control module control the point of gluing module is glued the process and is controlled conveying module's transport process, alarm module reaches control module all with stop button connects, stop button is used for cutting off alarm module's circuit reaches control module's control signal.
Further, infrared temperature sensor is including response infrared ray, temperature conversion circuit, data output end and external power supply line, infrared temperature sensor can gather the temperature of the regional point glue line of gluing of battery also can gather the temperature signal of the preceding station to the next station of anchor clamps.
Further, the wireless transmission comprises a bluetooth transmission.
Furthermore, the dispensing module, the infrared temperature sensor, the control module, the transmission module, the alarm module and the button module can be arranged on a four-in-one machine for cutting, folding, ironing and dispensing.
Furthermore, the control module comprises a digital-to-analog conversion module, a data input and output module, a data storage and processing module, a power supply driving module and a communication module, wherein the digital-to-analog conversion module is used for processing the output signal of the infrared temperature sensor and converting the output signal into a control signal.
Further, the data input and output module is used for inputting and outputting instructions, the data registering and processing module comprises a register, a timer, an interrupter and a counter, the data registering and processing module is used for registering the input instructions and processing the input instructions and converting the input instructions into required output instructions, the power supply driving module is used for driving the control module, the servo controller and the motor, and the communication module is used for transmitting and receiving wireless signals.
Further, the glue dispensing module comprises a fixed seat, a glue barrel, a compressed air pipe and a glue dispensing nozzle, the glue barrel is fixed on the fixed seat, the input end of the glue barrel is connected with the compressed air pipe, the other end of the glue barrel is connected with the glue dispensing nozzle, and the compressed air pipe is connected with an air pump; the control module can drive the air pump to compress air, so that the dispensing process of the dispensing module is realized, and the air pump comprises a micro air pump.
Further, a constant-temperature heating pipe can be arranged on the glue barrel of the glue dispensing module, so that the flowability of the glue material is improved, and the phenomenon that the glue material cannot circulate due to solidification is prevented.
Further, the conveying module comprises a clamp and a slide rail, the clamp is connected with the slide rail in a sliding mode, the control module controls the clamp to slide, and the control module can control the sliding speed of the clamp.
Further, a first electromagnetic valve and a second electromagnetic valve are arranged between the control module and the glue dispensing module, the first electromagnetic valve and the second electromagnetic valve are both used for controlling the circulation and the disconnection of the glue material, the first electromagnetic valve and the second electromagnetic valve can both control the flow of the glue material, the first electromagnetic valve controls the glue dispensing process of the glue dispensing module, the second electromagnetic valve controls the glue filling process of the glue dispensing module, and the control module can drive the first electromagnetic valve and the second electromagnetic valve.
Furthermore, a manipulator is arranged above the clamp and can clamp away the detected batteries without glue.
Further, the control module is at least one of an STM32 single chip microcomputer, an arduino controller, a Cortex-M3 controller, a Cortex-M4 controller and a PLC controller, and the control module has the functions of feedback regulation and automatic control.
The beneficial effects of the utility model reside in that: the utility model discloses a detecting system is including gluing module, infrared temperature sensor, control module and transport module, glue the module infrared temperature sensor reaches transport module all with the control module communication is connected, the mode that the communication is connected includes electricity connection, wireless connection, infrared temperature sensor is used for detecting the temperature in the viscose region of battery, control module is used for receiving the processing infrared temperature sensor's output signal, and control glue the module with transport module, glue the module and be used for with the sizing material point in the viscose region of battery, transport module is used for the conveying the battery is to predetermineeing the station. The module is glued to the point, infrared temperature sensor, control module and transport module, mutually support between each mechanism, real-time monitoring detection and feedback regulation to battery point process have been realized effectively, and, infrared temperature sensor's temperature detectability is strong, make the system discernment leak battery of gluing and glue the accuracy height of the condition of the interior no sizing material of bucket, and, the degree of automation of system is high, control module can realize automatic glue filling, alarm module cooperatees with control module, the condition of the no early warning of battery point abnormal product and no real-time feedback can greatly be improved. Therefore, the utility model discloses not only monitored the sizing material in service behavior of gluing the bucket effectively, can not in time monitor when having prevented that the in-process of gluing from gluing the bucket and having glued the sizing material, avoided causing the battery to glue or the bad condition of point in batches without the point, moreover, the temperature of the regional point of glue line of glue of infrared temperature sensor collection battery, the battery point that can monitor each station is glued the condition effectively, the point that has promoted battery manufacturing is glued the glue in-process and is leaked the mistake proofing of gluing and distinguish the ability of discerning, and, the system can enough realize the feedback warning and shut down under the condition of gluing the bucket and not having the sizing material, also can realize automatic glue filling, the degree of automation of system is high, the product quality of gluing the battery has both been improved, manpower and cost have also.
Drawings
Fig. 1 is a frame diagram of embodiment 1 of the present invention.
Fig. 2 is a structural diagram of embodiment 1 of the present invention.
Fig. 3 is a structural diagram of embodiment 2 of the present invention.
Fig. 4 is a structural diagram of embodiment 3 of the present invention.
Fig. 5 is a structural diagram of embodiment 4 of the present invention.
Wherein: 1-dispensing module; 11-a fixed seat; 12-glue barrel; 13-compressed air pipe; 131; a first compressed air pipe; 132-a second compressed air tube; 14-glue dripping nozzle; 2-an infrared temperature sensor; 3-a control module; 31-a digital-to-analog conversion module; 32-data input and output module; 33-a data registering and processing module; 34-a power driving module; 35-a communication module; 4 a transfer module; 41-a clamp; 42-a slide rail; 5-a battery; 6-sizing material; 7-an alarm module; 71-a buzzer; 72-warning light; 8-a first solenoid valve; 9-a second solenoid valve; 10-a button module; 101-a reset button; 102-start button; 103-stop button.
Detailed Description
As used in this specification and the appended claims, certain terms are used to refer to particular components, and it will be appreciated by those skilled in the art that a manufacturer may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, and a person skilled in the art can solve the technical problem within a certain error range to substantially achieve the technical effect.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", horizontal "and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, detachable connections, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The present invention will be described in further detail with reference to the following drawings and specific examples, which should not be construed as limiting the present invention.
Example 1
As shown in fig. 1-2, a dispensing control detection system with feedback function includes a dispensing module 1, an infrared temperature sensor 2, a control module 3 and a transmission module 4, wherein the dispensing module 1, the infrared temperature sensor 2 and the transmission module 4 are all in communication connection with the control module 3, and the communication connection modes include electrical connection and wireless connection.
The dispensing module 1 is used for dispensing the rubber material 6 in a dispensing area of the battery 5, the infrared temperature sensor 2 is used for detecting the temperature of the dispensing area of the battery 5, the transmission module 4 is used for transmitting the battery 5 to a preset station, and the control module 3 is used for receiving and processing an output signal of the infrared temperature sensor 2 and controlling the dispensing process, the glue supplementing process and the conveying process of the dispensing module 1.
Preferably, the dispensing module 1 includes a fixing base 11, a glue barrel 12, a compressed air pipe 13 and a glue dripping nozzle 14, the glue barrel 12 is fixed on the fixing base 11, an input end of the glue barrel 12 is connected with the compressed air pipe 13, the other end of the glue barrel 12 is connected with the glue dripping nozzle 14, and the compressed air pipe 13 is connected with the air pump; the control module 3 comprises a digital-to-analog conversion module 31, a data input and output module 32, a data registering and processing module 33, a power supply driving module 34 and a communication module 35, wherein the digital-to-analog conversion module 31 is used for processing an output signal of the infrared temperature sensor 2; the conveying module 4 comprises a clamp 41 and a slide rail 42, the clamp 41 is connected with the slide rail 42 in a sliding mode, and the control module 3 controls the clamp 41 to slide.
Preferably, the control module 3 is a PLC controller, and the data input end of the PLC controller and the data output end of the output module 32 are respectively connected to the clamp 41 and the air pump, so as to simultaneously control the dispensing process of the dispensing module 1 and the conveying process of the conveying module 4; the infrared temperature sensor 2 is connected with a digital-to-analog conversion module 31 of the PLC controller, so that conversion from a temperature signal to an electric signal is realized.
Preferably, the data input and output module 32 of the PLC controller is configured to input and output commands, the data registering and processing module 33 includes a register, a timer, an interrupt, and a counter, the data registering and processing module 33 is configured to register the input commands and process the input commands, and then convert the input commands into required output commands, the power driving module 34 is configured to drive the PLC controller, the servo controller, and the motor, and the communication module 35 is configured to transmit and receive wireless signals.
The utility model also discloses a point is glued and is controlled detection method with feedback function, include:
measuring the temperature of the dispensing area of the battery 5, and converting the temperature into a temperature signal;
processing the temperature signal, judging whether the temperature signal meets a preset condition, and if the processing result meets the preset condition, normally operating the system; otherwise, the transmission module 4 is controlled to stop running, and then glue is supplemented.
It should be noted that: in the detection method, the infrared temperature sensor 2 measures the temperature of the dispensing area of the battery 5 and converts the temperature into a temperature signal; the temperature signal is processed, and the processing process comprises the following steps: firstly, the conversion of temperature signals is realized, the infrared temperature sensor 2 collects the temperature signals of the dispensing lines in the gluing area of the battery 5, and the measured temperature is recorded as TnWherein n is a natural number; if TnIf the temperature is higher than the preset temperature T, outputting a high level, and if the temperature is higher than the preset temperature T, outputtingnOutputting a low level when the temperature is less than or equal to the preset temperature T, carrying out digital-to-analog conversion on the level signal by the PLC to obtain a required continuous electric signal, automatically detecting whether the obtained electric signal is in a preset electric signal range by the PLC, automatically judging whether a processing result meets a preset condition, and if the processing result meets the preset condition, normally operating the dispensing control detection system; otherwise, the PLC controller controls the conveying module 4 to stop running, and then glue is supplemented.
Example 2
As shown in fig. 3, unlike embodiment 1: the embodiment further comprises an alarm module 7, the alarm module 7 is in communication connection with the control module 3, the alarm module 7 comprises a buzzer 71 and a warning lamp 72, and the buzzer 71 and the warning lamp 72 are both connected with the control module 3.
Preferably, the control module 3 is a PLC controller, and a data output end of the data input and output module 32 of the PLC controller is connected to the buzzer 71 and the warning light 72.
When the system is under the condition that the glue barrel 12 does not have glue stock, the PLC controller controls the conveying module 4 to stop running, the alarm module 7 gives an alarm, the buzzer 71 sounds an alarm, and the alarm lamp 72 flickers so as to remind people to mend glue or wait for the PLC controller to control the glue dispensing module 1 to mend glue automatically.
When the dispensing module 1 finishes dispensing and the dispensing control detection system normally operates, the PLC controller controls the alarm module 7 to eliminate alarm, and the buzzer 71 and the warning lamp 72 are turned off.
The other structures are the same as those of embodiment 1, and are not described again.
Example 3
As shown in fig. 4, unlike embodiment 2: the embodiment further comprises a button module 10, wherein the button module 10 comprises a reset button 101, a start button 102 and a stop button 103, the reset button 101 is connected with the alarm module 7, the alarm module 7 and the control module 3 are both connected with the start button 102, and the alarm module 7 and the control module 3 are both connected with the stop button 103.
Preferably, the reset button 101 is a self-locking spring switch, and when the reset button 101 is pressed, the circuit of the alarm module 7 can be cut off, so that the alarm of the alarm module 7 can be eliminated, and the buzzer 71 and the warning lamp 72 can be turned off.
Preferably, the stop button 103 is a self-locking spring switch, the control module 3 is a PLC controller, the stop button 103 is connected to a data input end of the data input and output module 32 of the PLC controller, and when the stop button 103 is pressed, the control signal of the PLC controller and the circuit of the alarm module 7 can be cut off, so that the system stops working.
Preferably, the data input terminal of the data input and output module 32 of the PLC controller is connected to the start button 102, the start button 102 is capable of releasing the lock of the stop button 103 and resuming the control of the dispensing process of the dispensing module 1 and the control of the conveying process of the conveying module 4 by the PLC controller, and the start button 102 is connected to the alarm module 7 and is capable of releasing the lock of the reset button 101, thereby resuming the circuit of the alarm module 7.
Example 4
As shown in fig. 5, different from embodiment 3, a first solenoid valve 8 and a second solenoid valve 9 are disposed between the control module 3 and the dispensing module 1 of this embodiment, and both the first solenoid valve 8 and the second solenoid valve 9 are used for controlling the flow and the cut of the glue 6.
Preferably, the control module 3 selects a PLC controller, the data input end of the PLC controller and the data output end of the output module 32 are respectively connected to the first solenoid valve 8 and the second solenoid valve 9, the first solenoid valve 8 is connected to the first compressed air pipe 131, the second solenoid valve 9 is connected to the second compressed air pipe 132, the first compressed air pipe 131 and the second compressed air pipe 132 are respectively connected to the input end of the glue barrel 12, when the system normally operates, the PLC controller drives the first solenoid valve 8 to control the glue dispensing process of the glue dispensing module 1, when there is no glue in the glue barrel 12, the PLC controller receives and processes the output signal of the infrared temperature sensor 2 and controls the alarm module 7 to alarm and the transmission module 4 to stop operating, and the PLC controller drives the second solenoid valve 9 to control the glue dispensing module 1 to perform glue dispensing.
The other structures are the same as those of embodiment 3, and are not described again.
Can know by foretell embodiment 1~4, the utility model discloses a control detecting system is glued to point's detection efficiency is high, and the feedback of system is adjusted in time, can monitor effectively and glue the interior condition of gluing of no sizing material and battery hourglass point in the bucket.
Variations and modifications to the above-described embodiments may become apparent to those skilled in the art from the disclosure and teachings of the above description. Therefore, the present invention is not limited to the above-mentioned embodiments, and any obvious modifications, replacements or variations made by those skilled in the art on the basis of the present invention belong to the protection scope of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims (10)
1. The utility model provides a point is glued and is controlled detecting system with feedback function which characterized in that: including some glue module (1), infrared temperature sensor (2), control module (3) and transfer module (4), some glue module (1) infrared temperature sensor (2) reach transfer module (4) all with control module (3) communication is connected, the mode that the communication is connected includes electricity connection, wireless connection, infrared temperature sensor (2) are used for detecting the temperature in the viscose region of battery (5), control module (3) are used for receiving the processing the output signal of infrared temperature sensor (2), and control some glue module (1) with transfer module (4), some glue module (1) are used for with sizing material (6) point in the viscose region of battery (5), transfer module (4) are used for conveying battery (5) are to predetermineeing the station.
2. A dispensing control detection system with feedback function as claimed in claim 1, wherein: still include alarm module (7), alarm module (7) with control module (3) communication is connected, alarm module (7) include bee calling organ (71) and warning light (72), bee calling organ (71) with warning light (72) all with control module (3) are connected.
3. A dispensing control detection system with feedback function as claimed in claim 2, characterized in that: still include button module (10), button module (10) are including reset button (101), start button (102) and stop button (103), reset button (101) with alarm module (7) are connected, alarm module (7) reach control module (3) all with start button (102) are connected, alarm module (7) reach control module (3) all with stop button (103) are connected.
4. A dispensing control detection system with feedback function as claimed in claim 1, wherein: the control module (3) comprises a digital-to-analog conversion module (31), a data input and output module (32), a data registering and processing module (33), a power supply driving module (34) and a communication module (35), wherein the digital-to-analog conversion module (31) is used for processing an output signal of the infrared temperature sensor (2) and converting the output signal into a control signal.
5. A dispensing control detection system with feedback function as claimed in claim 1, wherein: glue module (1) is glued including fixing base (11), gluey bucket (12), compressed air pipe (13) and drips and glues mouth (14), it is fixed in to glue bucket (12) on fixing base (11), glue the input of bucket (12) with compressed air pipe (13) are connected, glue the other end of bucket (12) with drip and glue mouth (14) and connect, compressed air pipe (13) are connected in the air pump.
6. The dispensing control detection system with feedback function as claimed in claim 5, wherein: the glue barrel (12) is provided with a constant temperature heating pipe.
7. A dispensing control detection system with feedback function as claimed in claim 1, wherein: the conveying module (4) comprises a clamp (41) and a sliding rail (42), the clamp (41) is connected with the sliding rail (42) in a sliding mode, and the control module (3) controls the clamp (41) to slide.
8. A dispensing control detection system with feedback function as claimed in claim 7, wherein: and a manipulator is arranged above the clamp (41).
9. A dispensing control detection system with feedback function as claimed in claim 1, wherein: a first electromagnetic valve (8) and a second electromagnetic valve (9) are arranged between the control module (3) and the dispensing module (1), and the first electromagnetic valve (8) and the second electromagnetic valve (9) are used for controlling the circulation and the disconnection of the sizing material (6).
10. A dispensing control detection system with feedback function as claimed in claim 1, wherein: the control module (3) is at least one of an STM32 single chip microcomputer, an arduino controller, a Cortex-M3 controller, a Cortex-M4 controller and a PLC controller.
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| CN201921171581.XU CN210675805U (en) | 2019-07-24 | 2019-07-24 | Dispensing control detection system with feedback function |
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| CN201921171581.XU CN210675805U (en) | 2019-07-24 | 2019-07-24 | Dispensing control detection system with feedback function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449320A (en) * | 2019-07-24 | 2019-11-15 | 惠州锂威新能源科技有限公司 | A kind of dispensing detection system and dispensing detection method with feedback function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449320A (en) * | 2019-07-24 | 2019-11-15 | 惠州锂威新能源科技有限公司 | A kind of dispensing detection system and dispensing detection method with feedback function |
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