CN210675020U

CN210675020U - Emulsion agitator tank

Info

Publication number: CN210675020U
Application number: CN201921660503.6U
Authority: CN
Inventors: 廖巍娜
Original assignee: Hengguan Meiyan Health Industry Guangzhou Co Ltd
Current assignee: Hengguan Meiyan Health Industry Guangzhou Co Ltd
Priority date: 2019-10-05
Filing date: 2019-10-05
Publication date: 2020-06-05
Anticipated expiration: 2029-10-05

Abstract

The utility model discloses an emulsion stirring tank, which comprises a tank body, a heating mechanism and a stirring mechanism which are positioned inside the tank body, and an ultrasonic emulsification device; the stirring mechanism is provided with a stirring motor, a spiral stirring paddle and a liquid baffle plate, the stirring motor is positioned at the bottom of the tank body and connected with the spiral stirring paddle, and the liquid baffle plate is positioned above the spiral stirring paddle; the ultrasonic emulsification device comprises a plurality of ultrasonic generators which are arrayed on the inner wall of the tank body; heating mechanism is equipped with heat source import, heat exchange chamber and backward flow mouth, the heat source import be located the side top of the jar body and with heat exchange chamber UNICOM, the backward flow mouth UNICOM of heat exchange chamber and jar body bottom the utility model discloses an emulsion agitator tank design scientific and reasonable adds supersonic generator ingeniously at ordinary agitator tank, improves emulsification efficiency and emulsification quality greatly, and is with low costs sanitary grade high moreover, is worth promoting.

Description

Emulsion agitator tank

Technical Field

The utility model relates to a cosmetics production line equipment technical field, concretely relates to emulsion agitator tank that emulsification is efficient, and emulsification quality is high and with low costs.

Background

Emulsification is the effect of one liquid being dispersed uniformly as very fine droplets in another liquid that is immiscible with each other. Emulsification is a liquid-liquid interface phenomenon, in which two immiscible liquids, such as oil and water, are separated into two layers in a container, with less dense oil on the upper layer and more dense water on the lower layer. If a suitable surfactant is added, the oil is dispersed in water under vigorous stirring to form an emulsion, a process called emulsification.

At present, stirring is often used in the production process of cosmetics to emulsify, wherein the emulsification time is accelerated by environmental regulation pressurization, vacuum pumping and the like. However, such a method has the following disadvantages: 1. the energy consumption is large, and the emulsification cost is increased; 2. the emulsification effect of the molecular level cannot be achieved essentially; 3. the emulsion time is also relatively ineffective. In the prior art, the technology related to emulsification has an application number of CN201520013354.X diesel engine emulsified oil random ultrasonic wave porous bent blade emulsifier which discloses a diesel engine emulsified oil random porous bent blade emulsifier, comprising a first emulsifying tank 4 and a second emulsifying tank 4' which have the same structural principle and are connected by an air pipe 6, wherein the granularity of emulsified oil formed after secondary emulsification can meet the requirements of energy conservation and emission reduction of a diesel engine; a first stirring device 3 and a second stirring device 3 ' for stirring emulsified oil are respectively arranged in the first emulsifying box 4 and the second emulsifying box 4 ', the first stirring device 3 and the second stirring device 3 ' are respectively driven by a first driving device 1 and a second driving device 1 ', an air inlet 2 and an air outlet 7 are respectively arranged above the first emulsifying box 4 and below the second emulsifying box 4 ', and the first stirring device 3 consists of a first stirring shaft 31 and 6 first stirring blades 32; the second stirring device 3 ' consists of a second stirring shaft 31 ' and 6 second stirring blades 32 '; the first stirring blade 32 and the second stirring blade 32' are of a curved porous structure; the inner cavities of the first emulsifying box 4 and the second emulsifying box 4 'are both wave-shaped structures, and the center positions of the first emulsifying box and the second emulsifying box are respectively provided with a first ultrasonic generator 8 and a second ultrasonic generator 8'. However, the technology can only be referred to in the field of cosmetic production, and can not be emulsified conveniently, and mainly the cosmetic production of the technology has the following defects: 1. controllability is not high, and working steps are multiple; 2. the sanitation level can not be reached, and the cleaning is inconvenient; 3. the structure is a new structure, cannot be improved on the original equipment, and has high cost.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an emulsion agitator tank that emulsification is efficient, and emulsification quality is high and with low costs.

In order to overcome the defects in the prior art, the utility model adopts the following technical scheme:

an emulsion stirring tank comprises a tank body, a heating mechanism and a stirring mechanism which are positioned in the tank body, and an ultrasonic emulsification device; the stirring mechanism is provided with a stirring motor, a spiral stirring paddle and a liquid baffle plate, the stirring motor is positioned at the bottom of the tank body and connected with the spiral stirring paddle, and the liquid baffle plate is positioned above the spiral stirring paddle; the ultrasonic emulsification device comprises a plurality of ultrasonic generators which are arrayed on the inner wall of the tank body; the heating mechanism is provided with a heat source inlet, a heat exchange cavity and a reflux opening, the heat source inlet is positioned above the side of the tank body and communicated with the heat exchange cavity, and the heat exchange cavity is communicated with the reflux opening at the bottom of the tank body.

Further, the ultrasonic generator is fixed on the cavity wall of the heat exchange cavity through a heat insulation block.

Further, the ultrasonic generator is an adjustable frequency ultrasonic generator, and the adjustable frequency ultrasonic generator is connected to the control panel on the surface of the tank body.

Further, the stirring motor and the spiral stirring paddle are obliquely arranged, and liquid is sprayed in an oblique direction when the spiral stirring paddle stirs.

Further, the heating mechanism is also provided with a safety pressure relief valve which is communicated with the heat exchange cavity.

Furthermore, the tank body is provided with a heat insulation layer, an observation window and a cleaning ball opening, the heat insulation layer is wrapped outside the heat exchange cavity, and the observation window and the cleaning ball opening are located at the top of the tank body.

Further, still be equipped with inlet and discharge gate on the jar body to and the lift support, the inlet is located the top of the jar body, and the discharge gate is located jar body bottom least significant end, and the lift support is located jar body bottom.

Furthermore, the observation window is provided with a maintenance cover door, a glass window for observation is arranged in the middle of the maintenance cover door, and two sides of the maintenance cover door are locked on the tank body.

The utility model discloses an emulsion agitator tank design scientific and reasonable adds supersonic generator ingeniously at ordinary agitator tank, improves emulsification efficiency and emulsification quality greatly, and is with low costs sanitary grade height moreover, is worth promoting.

Drawings

In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive exercise according to the drawings:

FIG. 1 is a schematic view of an embodiment of an emulsion stirring tank according to the present invention;

in the drawings: 1-tank body; 2-a heating mechanism; 3-a stirring mechanism; 4-a phacoemulsification plant; 11-a control panel; 12-an insulating layer; 13-an observation window; 131-maintenance cover door; 14-cleaning the ball mouth; 15-liquid inlet; 16-a discharge hole; 17-a lifting support; 21-heat source inlet; 22-a heat exchange chamber; 23-a reflux port; 24-safety relief valve; 31-a stirring motor; 32-helical stirring paddle; 33-liquid baffle; 34-gas; 41-ultrasonic generator; 42-heat insulation block.

Detailed Description

The present invention will be described in detail with reference to the drawings and specific embodiments, and the exemplary embodiments and descriptions of the present invention are used to explain the present invention, but not to limit the present invention.

As shown in fig. 1, an emulsion stirring tank comprises a tank body 1, a heating mechanism 2 and a stirring mechanism 3 which are positioned in the tank body 1, and a ultrasonic emulsification device 4; the stirring mechanism 3 is provided with a stirring motor 31, a spiral stirring paddle 32 and a liquid baffle plate 33, the stirring motor 31 is positioned at the bottom of the tank body 1 and is connected with the spiral stirring paddle 32, the liquid baffle plate 33 is positioned above the spiral stirring paddle 32, the stirring motor 31 and the spiral stirring paddle 32 are obliquely arranged, and liquid is sprayed in an oblique direction when the spiral stirring paddle 32 is used for stirring, so that the effects of non-layered stirring and the cooperation with the ultrasonic emulsification device 4 are better; the ultrasonic emulsification device 4 comprises a plurality of ultrasonic generators 41, wherein 6-8 ultrasonic generators in each row are generally selected from an upper row and a lower row in practical operation, the best effect is achieved when the frequency of the ultrasonic generators 41 in the upper row is 33KHz and the frequency of the ultrasonic generators 41 in the lower row is 25KHz through production records, and the ultrasonic generators 41 are arrayed on the inner wall of the tank body 1; the heating mechanism 2 is provided with a heat source inlet 21, a safety pressure relief valve 24, a heat exchange cavity 22 and a return opening 23, the heat source inlet 21 is positioned above the side of the tank body 1 and communicated with the heat exchange cavity 22, the heat exchange cavity 22 is communicated with the return opening 23 at the bottom of the tank body 1, and the safety pressure relief valve 24 is communicated with the heat exchange cavity 22; the heating mechanism 2 is a circulating mechanism, high-temperature steam at the heat source inlet 21 enters the heat exchange cavity 22, after the heat exchange cavity 22 conducts heat to the inside of the tank body 1, the high-temperature steam is liquefied to the bottom of the heat exchange cavity 22, flows out of the return port 23 and returns to the heater to generate steam, and the steam returns to the heat exchange cavity 22 for circulation, and if the steam pressure in the heat exchange cavity 22 is too high, the safety relief valve 24 timely releases the high-pressure steam.

Precisely, the sonotrode 41 is fixed to the wall of the chamber of the heat exchange chamber 22 by means of a thermal insulating block 42, the thermal insulating block 42 protecting the sonotrode 41 from the high temperatures. The ultrasonic generator 41 is an adjustable frequency ultrasonic generator, the adjusting frequency is 20KHz, 25KHz, 28KHz, 33KHz, 40KHz and the like, the adjustable frequency ultrasonic generator is connected to the control panel 11 on the surface of the tank body 1, and the control panel 11 controls the frequency of the adjustable frequency ultrasonic generator, so that the ultrasonic generator is most suitable for emulsifying materials.

In some embodiments, the tank body 1 is provided with an insulating layer 12, an observation window 13 and a cleaning ball port 14, the insulating layer 12 is wrapped outside the heat exchange cavity 22, the observation window 13 and the cleaning ball port 14 are located at the top of the tank body 1, the observation window 13 is provided with a maintenance cover door 131, a glass window for observation is arranged in the middle of the maintenance cover door 131, and two sides of the maintenance cover door 131 are locked on the tank body 1. During normal cleaning, the interior of the tank body 1 can be cleaned by inserting a cleaning ball into the cleaning ball port 14; if extensive maintenance is required, the maintenance cover door 131 is opened and a person or tool goes to the inside of the can body 1 for maintenance.

Specifically, still be equipped with inlet 15 and discharge gate 16 on jar body 1 to and lift support 17, inlet 15 is located jar top of body 1, and discharge gate 16 is located jar 1 bottom least significant end, and lift support 17 is located jar 1 bottom, and lift support 17 can adjust overall height and be 20-50 CM.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An emulsion stirring tank comprises a tank body (1), a heating mechanism (2) and a stirring mechanism (3) which are positioned in the tank body (1), and an ultrasonic emulsification device (4); the method is characterized in that:

the stirring mechanism (3) is provided with a stirring motor (31), a spiral stirring paddle (32) and a liquid baffle plate (33), the stirring motor (31) is positioned at the bottom of the tank body (1) and connected with the spiral stirring paddle (32), and the liquid baffle plate (33) is positioned above the spiral stirring paddle (32); the ultrasonic emulsification device (4) comprises a plurality of ultrasonic generators (41), and the ultrasonic generators (41) are arrayed on the inner wall of the tank body (1); the heating mechanism (2) is provided with a heat source inlet (21), a heat exchange cavity (22) and a return port (23), the heat source inlet (21) is positioned above the side of the tank body (1) and communicated with the heat exchange cavity (22), and the heat exchange cavity (22) is communicated with the return port (23) at the bottom of the tank body (1).

2. The emulsion agitator tank of claim 1, wherein:

the ultrasonic generator (41) is fixed on the cavity wall of the heat exchange cavity (22) through a heat insulation block (42).

3. The emulsion agitator tank of claim 2, wherein:

the ultrasonic generator (41) is an adjustable frequency ultrasonic generator, and the adjustable frequency ultrasonic generator is connected to a control panel (11) on the surface of the tank body (1).

4. The emulsion agitator tank of claim 1, wherein:

the stirring motor (31) and the spiral stirring paddle (32) are obliquely arranged, and liquid is sprayed in an oblique direction when the spiral stirring paddle (32) stirs.

5. The emulsion agitator tank of claim 1, wherein:

the heating mechanism (2) is also provided with a safety pressure relief valve (24), and the safety pressure relief valve (24) is communicated with the heat exchange cavity (22).

6. The emulsion agitator tank of claim 1, wherein:

the heat-insulation tank is characterized in that the tank body (1) is provided with a heat-insulation layer (12), an observation window (13) and a cleaning ball opening (14), the heat-insulation layer (12) is wrapped on the outer side of the heat exchange cavity (22), and the observation window (13) and the cleaning ball opening (14) are located at the top of the tank body (1).

7. Emulsion tank according to claim 6, characterized in that:

still be equipped with inlet (15) and discharge gate (16) on jar body (1) to and lift support (17), inlet (15) are located the top of jar body (1), and discharge gate (16) are located jar body (1) bottom least significant end, and lift support (17) are located jar body (1) bottom.

8. Emulsion tank according to claim 6, characterized in that:

the observation window (13) is provided with a maintenance cover door (131), the middle of the maintenance cover door (131) is a glass window for observation, and the two sides of the maintenance cover door are locked on the tank body (1).