CN210667929U - Enameled wire fat liquoring wire support - Google Patents

Abstract

The utility model discloses an enameled wire fat liquoring wire support, which comprises a bracket, the U template has all been put for U type structure and a support top left and right sides to the support, the guide pulley has been put at U template internal top, wire casing and wire casing are seted up at the guide pulley middle part and have been the loop configuration, the guide pulley left and right sides is all fixed and is provided with the bull stick, the bull stick passes through bearing and U template left and right sides two walls and rotates and be connected, U template lower surface middle part is fixed and is provided with the guide bar. The utility model discloses an install spring and electrically conductive copper ring, can push down the spring of U template through the enameled wire, make the U template arrange in on the support and make electrically conductive copper ring be in the detached state, otherwise, when the enameled wire appears breaking off, the guide pulley of U template no longer atress, two sets of electrically conductive copper ring contacts of homonymy, the pilot lamp circular telegram is lighted for remind the staff in time to carry out the feed supplement, can exempt from because of the winding inefficiency problem that the disconnected material arouses, be fit for extensively promoting and using.

Description

Enameled wire fat liquoring wire support

Technical Field

The utility model relates to an enameled wire production technical field specifically is an enameled wire fat liquoring wire support.

Background

At present, an enameled wire is a main raw material of products such as motors, electric appliances and household electric appliances, particularly, the continuous and rapid growth of the power industry is realized in recent years, the rapid development of the household electric appliances brings a wider field to the application of the enameled wire, and along with this, a higher requirement is put forward for the enameled wire, the enameled wire is a main variety of a winding wire and is formed by a conductor and an insulating layer, a bare wire is annealed and softened and then is subjected to painting for many times and baked, however, in the existing production process of the enameled wire, after the enameled wire is subjected to painting and drying, the enameled wire which is finished is required to be subjected to the painting of lubricating oil, and when the lubricating oil is painted, a guide device is required to be used for transferring the enameled wire into an oiling device.

Through retrieval (notice number: CN 201920365727.8), can learn a convenient enameled wire production fat liquoring guiding device who carries out the dismouting, including the support holder, the outside fixed mounting of support holder has the connection fixed plate, the lower extreme of connecting the fixed plate is reserved has the installation fixed orifices, the upper end fixed mounting of support holder has the fixed bolster, the constant head tank has been seted up on the fixed bolster, movable mounting has the locating piece in the constant head tank, the upper end of locating piece is reserved has the connection fixed orifices, movable mounting has the link in the connection fixed orifices, the lower extreme fixed mounting of locating piece has the stopper, fixed mounting has the guide pulley on the locating piece, the wire casing has been seted up on the guide pulley, the inboard of guide pulley is reserved has the connecting hole, movable mounting has the location axle in the connecting hole.

In implementing the present invention, the inventor finds that the following problems exist in the prior art and are not solved: 1. the device does not have the wire slot damage detection function of the guide wheel, and the phenomenon of scratching and bumping occurs when the enameled wire is in concave contact with the curved surface of the wire slot, so that the wire breaking phenomenon frequently occurs; 2. the device does not possess the broken silk of enameled wire and detects the function, and the broken silk often appears and handles untimely, influences the rolling efficiency of enameled wire, and is used for the rolling dish of rolling enameled wire one end idle running for a long time, and loose situation appears in the enameled wire that has been rolled up on the rolling dish, and when serious, need to its secondary rolling, waste time and energy scheduling problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an enameled wire fat liquoring wire holder, through installing spring and conductive copper circle, the wire inslot of guide pulley is arranged in to the enameled wire that will stretch out the state and at the uniform velocity rolling, the spring of U template can be pushed down through the enameled wire, make the U template arrange in on the support and make conductive copper circle be in the detached state, otherwise, when the disconnection appears in the enameled wire, the guide pulley of U template no longer atress, two sets of conductive copper circle contacts of homonymy, the pilot lamp circular telegram is lighted, be used for reminding the staff in time to carry out the feed supplement, can exempt from the rolling inefficiency problem that arouses because of the disconnected material, and can prevent because of disconnected material time overlength, cause follow-up rolling dish idle time overlength, guarantee the tight of enameled wire rolling, the problem of proposing in the background art has been.

In order to achieve the above object, the utility model provides a following technical scheme: an enameled wire oiling wire bracket comprises a bracket;

the U-shaped support is of a U-shaped structure, the left side and the right side of the top of the U-shaped support are provided with U-shaped plates, the tops of the U-shaped plates are provided with guide wheels, a wire groove is arranged in the middle of the guide wheel and is of an annular structure, rotating rods are fixedly arranged on the left side and the right side of the guide wheel, the rotating rods are rotationally connected with the left wall and the right wall of the U-shaped plate through bearings, the middle part of the lower surface of the U-shaped plate is fixedly provided with a guide rod, the guide rod penetrates through the top wall of the bracket and extends to the lower side of the top wall of the bracket, a groove is arranged on the outer side of the upper surface of the bracket, which is close to the guide rod, a spring is arranged in the groove and wound on the outer side of the guide rod, conductive copper rings are fixedly arranged on the bottom end of the guide rod and the outer side of the lower surface of the top wall of the bracket, which is close to the guide rod, the lower surface of the top wall of the support is fixedly provided with a battery box close to the outer side of the conductive copper ring, and the bottom of the outer wall of the U-shaped plate is fixedly provided with an indicator lamp;

the U-shaped plate comprises a support, a U-shaped plate and a guide rod, wherein conductive copper rings on the left side and the right side of the support are respectively and electrically connected with battery boxes on the same side through leads, the conductive copper rings on the guide rod are respectively and electrically connected with indicating lamps on the same side through leads, a vibration sensor is fixedly arranged at the bottom of the right outer wall of the U-shaped plate, a processor and an alarm are respectively and fixedly arranged at the top and the middle of the right outer wall of the support, the data output end of the vibration sensor is connected with the data input end of the processor, and the signal output end of the processor.

As an optimal implementation manner of the utility model, the mounting hole has been seted up to fixed foot and fixed foot middle part all welded to support left and right sides bottom.

As a preferred embodiment of the present invention, the outer wall of the guide bar is opened to match the contour of the through hole on the outer surface of the hexagonal prism and the guide bar and the support.

As a preferred embodiment of the present invention, rubber pads are adhered to the left and right sides of the lower surface of the u-shaped plate.

As a preferred embodiment of the present invention, the protective cover is installed on the outer side of the lower surface of the top wall of the bracket near the conductive copper ring.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model relates to an enameled wire fat liquoring wire holder, through installing spring and electrically conductive copper ring, the wire inslot of guide pulley is arranged in to the enameled wire that will stretch out straight state and at the uniform velocity rolling, can push down the spring of U template through the enameled wire, make the U template arrange in on the support and make electrically conductive copper ring be in the detached state, vice versa, when the enameled wire appears breaking, the guide pulley of U template no longer atress, two sets of electrically conductive copper ring contact of homonymy, the pilot lamp circular telegram is lighted, be used for reminding the staff in time to carry out the feed supplement, can exempt from the rolling inefficiency problem that arouses because of the disconnected material, and can prevent because of the disconnected material time overlength, cause follow-up rolling dish idle time overlength, guarantee the tight of enameled wire rolling.

2. The utility model relates to an enameled wire fat liquoring wire holder, through installing vibration sensor and siren, the wire casing when the guide pulley is impaired, the wire casing surface appears the part sunken, when the enameled wire is sunken through the wire casing curved surface, the enameled wire produces the vibration, can detect the vibration intensity of U template through vibration sensor, and handle data transmission for the treater, when vibration intensity is greater than the setting value, the treater gives the siren with signal transmission, the siren sends alert ring, remind the staff in time to change or overhaul the guide pulley of damage, can avoid the guide pulley damage to discover untimely, damage overlength enameled wire, and then promote the quality of enameled wire, reduce the disconnected silk frequency of enameled wire.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic view of the overall cross-sectional structure of an enameled wire oiling wire bracket of the utility model;

fig. 2 is the utility model relates to a vibration sensor operation structure schematic diagram of enameled wire fat liquoring wire support.

In the figure: 1. a support; 2. a fixing leg; 3. a rotating rod; 4. a U-shaped plate; 5. a bearing; 6. a guide wheel; 7. a wire slot; 8. a vibration sensor; 9. a protective cover; 10. a processor; 11. an alarm; 12. a spring; 13. a groove; 14. a battery case; 15. a guide bar; 16. a conductive copper ring; 17. and an indicator light.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected" and "disposed" are to be construed broadly, and may for example be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-2, the present invention provides a technical solution: an enameled wire oiling wire bracket comprises a bracket 1;

the U-shaped support 1 is of a U-shaped structure, the left side and the right side of the top of the support 1 are respectively provided with a U-shaped plate 4, the inner top of the U-shaped plate 4 is provided with a guide wheel 6, the middle part of the guide wheel 6 is provided with a wire groove 7 and a wire groove 7 is of an annular structure, the left side and the right side of the guide wheel 6 are respectively fixedly provided with a rotating rod 3, the rotating rods 3 are rotatably connected with the left side wall and the right side wall of the U-shaped plate 4 through bearings 5, the middle part of the lower surface of the U-shaped plate 4 is fixedly provided with a guide rod 15, the guide rod 15 penetrates through the top wall of the support 1 and extends to the lower side of the top wall of the support 1, the upper surface of the support 1 close to the guide rod 15 is provided with a groove 13, the groove 13 is internally provided with a spring 12 and the spring 12 is wound outside the guide rod 15, the bottom end of the guide rod, an indicator light 17 is fixedly arranged at the bottom of the outer wall of the U-shaped plate 4;

the conductive copper rings 16 on the left side and the right side of the support 1 are respectively and electrically connected with the battery boxes 14 on the same side through leads, the conductive copper rings 16 on the guide rod 15 are respectively and electrically connected with the indicator lamps 17 on the same side through leads, the bottom of the right outer wall of the U-shaped plate 4 is fixedly provided with a vibration sensor 8, the top and the middle part of the right outer wall of the support 1 are respectively and fixedly provided with a processor 10 and an alarm 11, the data output end of the vibration sensor 8 is connected with the data input end of the processor 10, and the signal output end of the processor 10 is connected with the signal input end of the alarm 11.

In this embodiment (as shown in fig. 1 and fig. 2), the enameled wire which is in a stretched state and wound at a uniform speed is placed in the wire slot 7 of the guide wheel 6 by installing the spring 12 and the conductive copper ring 16, the spring 12 of the U-shaped plate 4 can be pressed down by the enameled wire, so that the U-shaped plate 4 is placed on the bracket 1 and the conductive copper ring 16 is in a separated state, otherwise, when the enameled wire is disconnected, the guide wheel 6 of the U-shaped plate 4 is not stressed, the two groups of conductive copper rings 16 on the same side are in contact with each other, the indicator lamp 17 is powered on and lighted up to remind a worker to feed in time, so that the problem of low winding efficiency caused by material interruption can be avoided, and the problem of overlong idle time of a subsequent winding disc due to material interruption can be prevented, the winding tightness of the enameled wire is ensured, when the wire slot 7 of the enameled wire 6 is damaged, the surface of the wire slot 7 is partially dented, when the enameled, the enameled wire produces the vibration, can detect U template 4's vibration intensity through vibration sensor 8, and handle data transmission for treater 10, when vibration intensity is greater than the setting value, treater 10 gives alarm 11 with signal transmission, alarm 11 sounds of police dispatch, remind the staff in time to change or overhaul guide pulley 6 of damage, can avoid guide pulley 6 damage to discover untimely, damage overlength enameled wire, and then promote the quality of enameled wire, reduce the broken silk frequency of enameled wire.

Wherein, the bottom of the left side and the right side of the bracket 1 are welded with the fixed feet 2, and the middle parts of the fixed feet 2 are provided with mounting holes.

In this embodiment (as shown in fig. 1), by installing the fixing pins 2, the bracket 1 can be quickly positioned through the installation holes of the fixing pins 2, which is convenient and quick.

The outer wall of the guide rod 15 is provided with a hexagonal surface, and the shape of the guide rod 15 is matched with the contour of the through hole in the bracket 1.

In the embodiment (as shown in fig. 1), the guide rod 15 is guided by matching the shape of the guide rod 15 with the contour of the through hole on the bracket 1, so that the guide rod 15 is prevented from rotating.

Wherein, rubber pads are stuck on the left and right sides of the lower surface of the U-shaped plate 4.

In this embodiment (as shown in fig. 1), the rubber pad is installed, so that the outer wall of the bottom of the u-shaped plate 4 can be protected by the rubber pad, and the collision damage of the u-shaped plate 4 and an external object can be avoided.

Wherein, the outer side of the lower surface of the top wall of the bracket 1 close to the conductive copper ring 16 is provided with a protective cover 9.

In this embodiment (as shown in fig. 1), the protective cover 9 is installed, and the protective cover 9 can be installed outside the conductive copper ring 16, so as to avoid the occurrence of the phenomenon of mistaken touch of electricity.

The model of the vibration sensor 8 in the utility model is SW-1801P; processor 10 is of model number S7-200.

The working principle is as follows: it should be noted that the utility model relates to an enameled wire oiling wire support, including support 1, fixed foot 2, turning rod 3, U type plate 4, bearing 5, guide pulley 6, wire casing 7, vibration sensor 8, protection casing 9, treater 10, siren 11, spring 12, recess 13, battery case 14, guide bar 15, conductive copper ring 16, pilot lamp 17, the part is general standard component or the part that technical personnel in this field know, its structure and principle all can be known through the technical manual or through conventional test method for this technical personnel, when an enameled wire oiling wire support uses, place the battery in battery case 14 and open battery case 14 power switch, make conductive copper ring 16 on support 1 circular telegram, through installing spring 12 and conductive copper ring 16, the enameled wire that will tighten straight state and at the uniform velocity is placed in wire casing 7 of guide pulley 6, the U-shaped plate 4 can be placed on the support 1 and the conductive copper rings 16 are in a separated state by pressing down the spring 12 of the U-shaped plate 4 through the enameled wire, otherwise, when the enameled wire is disconnected, the guide wheel 6 of the U-shaped plate 4 is not stressed, two groups of conductive copper rings 16 on the same side are contacted, the indicator lamp 17 is electrified and lightened to remind a worker to feed in time, the problem of low winding efficiency caused by material failure can be solved, the phenomenon that the idle time of a subsequent winding disc is too long due to too long material failure time can be prevented, the winding tightness of the enameled wire is ensured, when the wire slot 7 of the guide wheel 6 is damaged, the surface of the wire slot 7 is partially sunken, the enameled wire vibrates when the enameled wire passes through the sunken part of the curved surface of the wire slot 7, the vibration intensity of the U-shaped plate 4 can be detected through the vibration sensor 8, and the data can be transmitted to the processor 10 for processing, when vibration intensity is greater than the setting value, treater 10 gives siren 11 with signal transmission, and siren 11 sends out the warning sound, reminds the staff in time to change or overhaul the guide pulley 6 of damage, can avoid guide pulley 6 damage discovery untimely, damages the overlength enameled wire, and then promotes the quality of enameled wire, reduces the broken silk frequency of enameled wire, and the result of use is comparatively ideal.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. The utility model provides an enameled wire fat liquoring wire support which characterized in that: comprises a bracket (1);

the U-shaped, the bottom end of the guide rod (15) and the outer side of the lower surface of the top wall of the support (1) close to the guide rod (15) are both fixedly provided with a conductive copper ring (16), the outer side of the lower surface of the top wall of the support (1) close to the conductive copper ring (16) is both fixedly provided with a battery box (14), and the bottom of the outer wall of the U-shaped plate (4) is fixedly provided with an indicator lamp (17);

the utility model discloses a U template, including support (1), conducting copper ring (16) on the left and right sides on support (1) pass through the wire respectively with battery case (14) electric connection of homonymy, conducting copper ring (16) on guide bar (15) pass through the wire respectively with pilot lamp (17) electric connection of homonymy, U template (4) right side outer wall bottom is fixed and is provided with vibration sensor (8), support (1) right side outer wall top and middle part are fixed respectively and are provided with treater (10) and siren (11), the data output end of vibration sensor (8) is connected with the data input end of treater (10), the signal output part of treater (10) is connected with the signal input part of siren (11).

2. The enameled wire oiling wire support of claim 1, wherein: the support (1) is provided with a fixing foot (2) at the bottom of the left side and a fixing foot (2) at the middle part, and is provided with a mounting hole.

3. The enameled wire oiling wire support of claim 1, wherein: the outer wall of the guide rod (15) is provided with a hexagonal surface, and the shape of the guide rod (15) is matched with the contour of the through hole in the bracket (1).

4. The enameled wire oiling wire support of claim 1, wherein: rubber pads are adhered to the left side and the right side of the lower surface of the U-shaped plate (4).

5. The enameled wire oiling wire support of claim 1, wherein: and a protective cover (9) is arranged on the lower surface of the top wall of the bracket (1) and close to the outer side of the conductive copper ring (16).

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