CN2106670U - Heavy-duty drawing machine with water tanks - Google Patents
Heavy-duty drawing machine with water tanks Download PDFInfo
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- CN2106670U CN2106670U CN 91213818 CN91213818U CN2106670U CN 2106670 U CN2106670 U CN 2106670U CN 91213818 CN91213818 CN 91213818 CN 91213818 U CN91213818 U CN 91213818U CN 2106670 U CN2106670 U CN 2106670U
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Abstract
The utility model discloses a heavy-duty drawing machine with water tanks. The utility model belongs to the drawing equipment of the metal wire material, composed of a speed reducer, a water tank and a wire receiving machine group. The utility model only uses one motor to make incoming wires and a reel barrel receive wires. An output shaft and the speed reducer become one body. The shape of a transmission gear wheel of the speed reducer looks like the Chinese character 'ren'. The utility model has the advantages of high capability, strong stability, convenient operation and high strength. The operation has no noise. The utility model is not easy to wear out. The diameter of a tower wheel of an incoming wire is large. The semi-finished products of high carbon steel wires are drawn. The range of incoming wire is wide. The largest value is 5.6 millimeters. The range of outgoing wire is 3.2-0.8 millimeters. The linear speed of drawing is 250-350 meter / minute. The utility model has an adjustable wire outgoing mould box. The utility model ensures the integration of the drawing tangent wire.
Description
A kind of heavy water tank drawbench belongs to the drawing equipment of metal wire rod.
In the metal wire drawing equipment of various types, be optimum with the performance of water tank drawbench.The TB4 slidingtype water tank drawbench that Italy GCR company makes, drawing finished product steel wire diameter is 0.3～0。6 millimeters, its structure is: four groups of cone pulleys and mould bases are installed on the tank lid, rotate tank lid with handle reverse, make cone pulley and mould bases expose the lubricating fluid surface or are immersed in the lubricating fluid.Drive four step pulley shaft rotations with the stepless time adjustment direct current generator by toothed belt wheel and odontoid belt.But odontoid belt that this wire drawing machine adopts and toothed wheel are made difficulty and fragile, with and direct current generator and control system cost an arm and a leg, commutator abrasion is very fast, maintenance cost is big, and drawn steel wire does not steadily need speed governing.China's utility model patent 89219317.4 provide a kind of wet wire drawer that has overcome above-mentioned wire drawing machine weak point, it is drive motor that this utility model adopts ac motor, and the motor drives main shaft is equipped with four spiral bevel gears on the main shaft, and with the engagement of the spiral bevel gear of four step pulley shafts, two mould bases are housed.In order to prevent that the motor start-up impulsive force is excessive and to cooperate with the take-up system synchronization, AC soft starting device and permanent power pulse-width regulated device have been installed, wear silk for the ease of crawl relay time scale control loop and other electric component are housed.
But this utility model wire drawing scope is little, the drawing-down specification only (0 because the cone pulley diameter is little.3～0。6 millimeters) the finished product steel wire; Its cone pulley diameter is little, and stability is not high, rapid wear, maintenance trouble; Adopt two mould bases, structure is not compact; Cone pulley and mould bases are contained on the tank lid of upset, steel wire that can not the big specification of drawing; In order to reach the normal synchronized running, adopted many electrical equipment, increased electrical equipment spending and maintenance load.
The purpose of this utility model is to avoid above-mentioned weak point, but the finished product steel wire of the wide not only drawing-down specification of a kind of scope of application is provided but also can draw thick specification half-finished one-machine-multi-function, compact integral structure takes up an area of less, reduces mould consumption, high-speed and continuous steady production, the shape of product height is straight and even, mechanical performance is good, the heavy water tank drawbench of processing ease and little power consumption.
Task of the present utility model is finished by following measures.
The utility model is made up of motor, motor pulley, reductor, reductor belt pulley, take-up drive pulley, take-up negative pulley wheel, belt, assembly pulley, mould bases, cone pulley, bevel gear, admission machine casing, admission machine reel, overflow pipe, outlet valve, water tank, water tank interlayer, base plate, driving cone pulley axle, floor push, inlet wire diaphragm capsule and finished product mould bases.
The utility model (seeing Fig. 1 and Fig. 2) is by a motor transmission, the belt pulley of motor is connected by the belt pulley of belt with the power transmission shaft of reductor, two output shafts of reductor are and the integrate driving cone pulley axle of body of step pulley shaft that two driving cone pulley axles pass the water tank tank wall cone pulley is housed respectively.Assembly pulley and mould bases are housed on the water tank internal box wall, the power transmission shaft take-up drive pulley of reductor is connected with the take-up negative pulley wheel of take-up transverse axis by belt, the bevel gear of the transverse axis other end is meshed with the bevel gear of admission machine reel, inlet wire diaphragm capsule (claiming dried die box again) is equipped with in the outer top of wall, a water tank left side, on its right wall the finished product mould bases is housed.
Reductor is three reductors, and its power transmission shaft and two driving cone pulley axles are the herringbone gear drive.The finished product mould bases is formed by finished product diaphragm capsule and outlet diaphragm capsule (title correction diaphragm capsule again) are housed on the same horizontal line inside and outside the right tank wall of water tank, and an interlayer (see figure 3) is arranged therebetween.Proofread and correct diaphragm capsule and be made up of bucket, hanging feet, diaphragm capsule, straightening die, supporting, sparge pipe, return pipe and adjustment screw, two driving cone pulley axles pass water tank tank wall place rubber oil sea packing ring and interlayer are housed.
Run-in synchronism of the present utility model reaches the take-up block rotary speed and goes out the consistent of linear velocity with the cone pulley diameter variation by belt pulley.This register ratio, this professional those of ordinary skill all can calculate.
The utility model can be assigned to the driving cone pulley step on two main shafts because the reduction box structure has two output shafts, and the diameter that has strengthened first step is to satisfy superficial charging.
One of technology key of metal wire rod production is that the wire drawing machine running is stable, and lubricated cooling is improved and accurately stablize the diaphragm capsule position.Reductor of the present utility model, water tank and admission machine three parts are installed on the common base plate; Output shaft and reductor become one, and reductor is three reductors, and its power transmission shaft and two driving cone pulley axles are the herringbone gear drive, so intensity is big, and stability is strong.
The friction consumed energy of metal wire rod high speed drawing also changes into high hot, makes its surface heat wearing and tearing and influences its performance.Low price, the soap lubricating fluid easily of drawing materials are adopted in lubricated and circulating filtration cooling during the utility model drawing, and it is formulated by 6～8% industrial soaps (or the civilian soap of high-quality) clear water.Start before the wire drawing machine, the soap lubricating fluid is filled with water tank, and it is open in right amount to fill with back backwater pipe valve, constantly replenishes liquid level and upgrades soap lye.
On the right tank wall of water tank of the present utility model the finished product mould bases is housed, it is made up of finished product diaphragm capsule and outlet diaphragm capsule (claiming to proofread and correct diaphragm capsule again), is contained in respectively on the interior external box wall of water tank on the same horizontal line, and an interlayer is arranged between finished product diaphragm capsule and the outlet diaphragm capsule.The outlet diaphragm capsule is formed (seeing Fig. 3 and Fig. 4) by bucket, hanging feet, straightening die, supporting, return pipe and adjustment screw.The controlled manufactured goods size of outlet diaphragm capsule, fineness and glacing flatness.Sparge pipe is equipped with in the diaphragm capsule outside, makes mould and steel wire fully be cooled off and lubricate, with the intensity that improves steel wire with avoid the nib uneven wear, reduced the mould consumption.The compression ratio of this mould is about 1/8 of a finishing die, has not only guaranteed dimensional requirement but also improved surface smoothness, has omitted the alignment wheel apparatus of prior art.The outlet diaphragm capsule is adjustable, guarantees that the drawing tangent line is entirely true.Adjustment screw with outlet diaphragm capsule both sides and bottom during adjustment is fixed the strict back that overlaps, R point of contact of outlet center and reel.
Tank outer wall attaching interlayer has inclined hole on the tank wall, when soap lye in the case overflowed from inclined hole, just oblique being sprayed onto in the interlayer refluxed; The moist finished product steel wire of pulling out obtains drying through straightening die.The water tank drawing is that cone pulley, mould, steel wire all are immersed in the liquid soap and carry out, and it belongs to repeatedly drawing of slidingtype.The reel of water tank drawing has 8～10 steps and is called cone pulley.Two driving cone pulley axles of the present utility model play the drawing effect, and Slide Group play the guiding role, and mould bases is made to place mould and used.
Two driving cone pulley axles pass the tank inner wall place rubber oil sea packing ring and interlayer are housed.Leak easily during the water tank running, not only cause waste, and the adhesional wetting working environment, therefore the rubber seal circle of leakproof effect is housed.Packing ring lost efficacy except that timely replacing after the long-term operation, attaching interlayer, the water of seepage is refluxed from interlayer, when lubricating fluid is higher than liquid level by overflowing in the overflow pipe.
Charging diaphragm capsule (claiming dried die box again) is contained in the outer top of wall, a water tank left side, as the increase surface lubrication, and eliminates the judder of steel wire before entering water tank.
Fig. 2 moves towards figure for the steel wire drawing.Blank at first enters dried die box, first mould is embedded the respective mode nest, the end of a thread in first groove of first cone pulley on around three the circle after, again with the end of a thread to the Zola, through assembly pulley, embed the mould nest in turn through second, third mould etc. again, walk around second groove, three-flute etc. and the assembly pulley of cone pulley in turn, forward second cone pulley then to, and carry out repeatedly, till the 7th mould by last method.At last the 7th loft tail is drawn 12 meters and transfer to finished product diaphragm capsule and outlet diaphragm capsule, this moment, the end of a thread was near the admission machine reel.The end of a thread is hooked on the reel, and the crawl floor push makes full machine do of short duration drawing till being wound with steel wire 15～20 circles on the reel, size, fineness and the glacing flatness of check steel wire and adjustment outlet diaphragm capsule.
The utility model compared with prior art has the following advantages:
Reductor of the present utility model, water tank and admission machine are assembled on the common base plate, and be easy to installation and maintenance, board running noiselessness, friction; Output shaft and reductor become one, and the big stability of intensity is strong; Reach run-in synchronism with a motor, greatly reduced end breakage rate, both saved a large amount of electrical equipment expenses, improved work efficiency again, simple and compact for structure, have the advantage of investment of saving and power consumption; The reductor travelling gear is a herringbone, eliminates axial float naturally, has improved service life of equipment; The inlet wire diaphragm capsule of installing is a kind of dried die box, has both increased lubricating condition, has eliminated again and has been mould (the very high sound of steel wire vibration frequency when being inlet wire); Make full use of the useful space, increased the cone pulley diameter, can satisfy the charging of thick line.It is also more convenient to reach the standard grade, thereby it is thick to have overcome the prior art first step charging, the contradiction that the cone pulley diameter is on the contrary little; Have only a mould bases, structure is compact more; Adjustable outlet diaphragm capsule has been guaranteed the entirely true of drawing tangent line, has avoided the uneven wear of nib, has improved the mechanical performance and the glacing flatness of steel wire greatly, has reduced the mould consumption, and is easy to operate; Applied widely, the work efficiency height is applicable to the drawing of middle and high carbon steel wire semi-finished product of high strength and finished product, and maximum inlet wire diameter is 5.6 millimeters, it is 4.3～0 that minimum goes out linear diameter.8, the drawing linear speed is 250～350 meters/minute; Be equipped with when interlayer prevents the water tank running and leak.
The explanation of accompanying drawing drawing:
Fig. 1 the utility model structural representation.
Fig. 2 the utility model drawn steel wire moves towards figure.
Fig. 3 outlet diaphragm capsule front view.
Fig. 4 outlet diaphragm capsule vertical view.
The utility model is following will to be described in detail embodiment (in conjunction with the accompanying drawings).
Reductor 9 drives the driving cone pulley axle (26 and 27) that cone pulley (10 and 11) are housed by motor 1 and belt pulley 2, belt 23 and belt pulley 3 and rotates.The rotation of admission machine reel 14 is by the bevel gear 13 and the 13-1 of the belt pulley 4 on reductor 9 power transmission shafts 28 and the belt pulley 5 on the take-up transverse axis 30 and belt 24 drive take-up transverse axis 30 other ends, makes admission machine reel 14 and cone pulley (10 and 11) run-in synchronism.
With the inlet wire blank diameter is 5.58～5。It is example that 50 millimeters steel wire is drawn into 2.5 millimeters finished product steel wires of diameter:
Drawing passes is 7, selects the 132/8KW motor for use, and rotating speed is 720/ minute, and driving to the take-up block linear speed is 250 meters/minute, with 550 millimeters take-up blocks.---cone pulley diameter (millimeter)---drawing compression ratio (%)---is joined mould embodiment: 1-410-19 to the drawing die sequence number.87－5。00～4。92；2－490－19。55－4。48～4。42；3－580－18。77－4。04～3。98；4－397－18。17－3。65～3。60；5－466－18。10－3。31～3。25；6－543－17。49－300～2。96；7－627－16。74－2。74～2。70; The 8th mould join mould, according to the finishing die practical dimensions of selecting for use add+0.02～0。04 millimeter; 9(finished product cover die)-550-16.11－2。5＋0。01～0。02。
With 5 on the pay off rack.58～5。Inlet wire blank the end of a thread of 50 millimeters is drawn, carry out dried drawing through inlet wire diaphragm capsule 6, increase and lubricate, elimination enters the judder before the water tank 22, enter mould bases 8 first road moulds then, again with steel wire in first groove of cone pulley 10 around on three circles, again with the end of a thread to second mould of Zola through assembly pulley 7 and mould bases 8, in turn by last method through the 3rd, fourth class mould, forward cone pulley 11 then to, carry out in turn repeatedly by last method, till the 7th mould, at last the 7th loft tail is drawn 1.2 meters, transfer to the finished product diaphragm capsule 31 and the outlet diaphragm capsule 12 of finished product mould bases 20, the end of a thread is hooked on the reel 14, and crawl floor push 35 makes full machine do of short duration drawing, till being wound with steel wire 15～20 circles on the reel 14, carry out steel wire size, fineness and glacing flatness check, in time correct, find that glacing flatness is not inconsistent requirement if any deviation, then adjust the outlet diaphragm capsule, enter normal operation until the start of qualified back.
Water tank (22) metalworking coolant is 6～8% liquid soap, and water tank 22 capacity are 1.3 cubic metres.The drawing result: total draught is 80%.
Claims (4)
1, a kind of heavy water tank drawbench that is used for metal wire drawing, by motor 1, motor pulley 2, reductor 9, reductor belt pulley 3, take-up drive pulley 4, take-up negative pulley wheel 5, belt (23 and 24), assembly pulley 7, mould bases 8, cone pulley (10 and 11), bevel gear (13 and 13-1), admission machine reel 14, overflow pipe 15, outlet valve 16, admission machine casing 19, water tank 22, water tank interlayer 29, floor push 35 and base plate 25 are formed, it is characterized in that, the belt pulley 2 of motor 1 is connected by the belt pulley 3 on the power transmission shaft 28 of belt 23 and reductor 9, two main shafts of reductor 9 are to pass water tank 22 tank walls cone pulley (10 and 11) is housed respectively with the integrate driving cone pulley axle (26 and 27) of body of step pulley shaft, assembly pulley 7 and mould bases 8 are housed on water tank 22 tank walls, the take-up drive pulley 4 of the power transmission shaft 28 of reductor 9 is connected with the take-up negative pulley wheel 5 of take-up transverse axis 30 by belt 24, the bevel gear 13 of transverse axis 30 other ends is meshed with the bevel gear 13-1 of admission machine reel 14, inlet wire diaphragm capsule 6 is equipped with in the outer top of water tank 22 left walls, and finished product mould bases 20 is equipped with in its right wall top.
2, heavy water tank drawbench according to claim 1 is characterized in that, reductor 9 is three fast reductors, and its power transmission shaft 28 and two driving cone pulley axles (26 and 27) are the herringbone gear drive.
3, heavy water tank drawbench according to claim 1, it is characterized in that, finished product mould bases 20 is by on the same horizontal line inside and outside the water tank 22 right tank walls finished product diaphragm capsule 31 being housed and outlet diaphragm capsule 12(claims to proofread and correct diaphragm capsule again) form, outside the tank wall between these two diaphragm capsules an interlayer 29 is arranged, outlet diaphragm capsule 12 is made up of bucket 36, hanging feet 37, straightening die 39, supporting 40, sparge pipe 18, return pipe 17 and adjustment screw (21,21-1 and 21-2).
4, heavy water tank drawbench according to claim 1 is characterized in that, two driving cone pulley axles (26 and 27) pass in water tank 22 tank walls interlayer 32 is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91213818 CN2106670U (en) | 1991-06-01 | 1991-06-01 | Heavy-duty drawing machine with water tanks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91213818 CN2106670U (en) | 1991-06-01 | 1991-06-01 | Heavy-duty drawing machine with water tanks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2106670U true CN2106670U (en) | 1992-06-10 |
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ID=4922102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 91213818 Granted CN2106670U (en) | 1991-06-01 | 1991-06-01 | Heavy-duty drawing machine with water tanks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2106670U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101875061A (en) * | 2010-03-18 | 2010-11-03 | 无锡平盛科技有限公司 | Four-axis device of wire drawing machine |
| CN102773284A (en) * | 2012-07-25 | 2012-11-14 | 无锡平盛科技有限公司 | Water tank wire drawing machine |
| CN103599951A (en) * | 2013-10-30 | 2014-02-26 | 安徽奇峰机械装备有限公司 | Steel wire processing device |
| CN104338766A (en) * | 2014-10-28 | 2015-02-11 | 无锡市得力手机械有限公司 | Water tank device |
| CN104353687A (en) * | 2014-11-06 | 2015-02-18 | 无锡市得力手机械有限公司 | Straightening mechanism for wire feeding machine |
| CN107498408A (en) * | 2017-09-21 | 2017-12-22 | 北京京高金属装饰有限公司 | A kind of water jet fixed support of portable wire drawing machine |
-
1991
- 1991-06-01 CN CN 91213818 patent/CN2106670U/en active Granted
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101875061A (en) * | 2010-03-18 | 2010-11-03 | 无锡平盛科技有限公司 | Four-axis device of wire drawing machine |
| CN102773284A (en) * | 2012-07-25 | 2012-11-14 | 无锡平盛科技有限公司 | Water tank wire drawing machine |
| CN103599951A (en) * | 2013-10-30 | 2014-02-26 | 安徽奇峰机械装备有限公司 | Steel wire processing device |
| CN104338766A (en) * | 2014-10-28 | 2015-02-11 | 无锡市得力手机械有限公司 | Water tank device |
| CN104353687A (en) * | 2014-11-06 | 2015-02-18 | 无锡市得力手机械有限公司 | Straightening mechanism for wire feeding machine |
| CN107498408A (en) * | 2017-09-21 | 2017-12-22 | 北京京高金属装饰有限公司 | A kind of water jet fixed support of portable wire drawing machine |
| CN107498408B (en) * | 2017-09-21 | 2023-10-03 | 北京京高金属装饰有限公司 | Water spray type fixing support of portable wire drawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |