CN210664354U - Cylinder cover valve height detection control system with infrared scanning function - Google Patents
Cylinder cover valve height detection control system with infrared scanning function Download PDFInfo
- Publication number
- CN210664354U CN210664354U CN201922056824.1U CN201922056824U CN210664354U CN 210664354 U CN210664354 U CN 210664354U CN 201922056824 U CN201922056824 U CN 201922056824U CN 210664354 U CN210664354 U CN 210664354U
- Authority
- CN
- China
- Prior art keywords
- infrared
- cylinder cover
- cross beam
- control system
- lifting mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The utility model discloses a take infrared scanning's cylinder cap valve height detection control system relates to the technical field that engine cylinder lid detected, has solved prior art to the inaccurate, big technical problem of error of air valve height measurement. The device comprises a roller track belt, a lifting mechanism and a cross beam, wherein the lifting mechanism is arranged on the cross beam, the roller track belt is positioned below the lifting mechanism, the device also comprises a detection device and a monitoring device, the detection device is positioned on one side of the lifting mechanism, and the detection device is electrically connected with the detection device; the detection device comprises a plurality of infrared scanners, the infrared scanners penetrate through the cross beam and are mounted on the cross beam, and the infrared scanners are electrically connected with the monitoring device. The utility model discloses the effectual improvement to the measuring accuracy of air valve's height, and measuring error is little, simultaneously still great alleviate assembly personnel's intensity of labour, the effectual safe coefficient of operation that improves equipment.
Description
Technical Field
The utility model relates to a technical field that the engine cylinder lid detected, more specifically says, it relates to a take infrared scanning's cylinder lid valve height detection control system.
Background
The assembly of the cylinder cover of the large-scale engine is completed on a production line in a circulating manner, and when the valve of the cylinder cover is installed, the conventional method is that the cylinder cover is hooked by a hoisting device to turn over up and down, and then the valve is installed manually. After the valve is installed, the height of the valve needs to be measured, and the measurement of the height of the valve is also manually performed at present. Accurate data are difficult to measure by manual measurement, and errors among the measured data are large; when the height of the valve is measured, if the valve is not operated properly, the valve is easy to fall into a cylinder cover body, and further, the problems of inaccurate measured data and large front-back error are caused. In addition, in the measuring process, the condition that the valve mounting position is inaccurate is not easy to find in time, even the phenomenon of neglected installation and wrong installation still exists, the hidden danger of product quality is large due to the phenomena, if the phenomenon is not found and processed in time, a series of quality accidents can be caused, and the production efficiency is greatly reduced.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is not enough to prior art, a take infrared scanning's cylinder cap valve height detection control system is provided, accurate, the error is little to the measurement of valve height.
The utility model provides a cylinder cover valve height detection control system with infrared scanning, which comprises a roller track belt, a lifting mechanism and a cross beam, wherein the lifting mechanism is arranged on the cross beam, the roller track belt is positioned below the lifting mechanism, the cylinder cover valve height detection control system also comprises a detection device and a monitoring device, the detection device is positioned on one side of the lifting mechanism, and the detection device is electrically connected with the detection device; the detection device comprises a plurality of infrared scanners, the infrared scanners penetrate through the cross beam and are mounted on the cross beam, and the infrared scanners are electrically connected with the monitoring device.
In a further improvement, the detection device comprises three infrared scanners, and the infrared scanners are equidistantly arranged on the cross beam.
Further, the infrared scanner is installed on the cross beam through the installation frame, a protection box body penetrating through the cross beam is further arranged on the installation frame, and the scanning end of the infrared scanner is located in the protection box body.
Furthermore, the installation frame and the protection box body are of an integrated structure.
Furthermore, the monitoring device comprises a PLC and an HMI panel, the PLC is electrically connected with the infrared scanner, and the PLC is also electrically connected with the HMI panel.
Furthermore, a bearing device is arranged between the cylinder cover and the roller way belt.
Advantageous effects
The utility model has the advantages that: the cylinder cover provided with the valve is lifted to the detection area through the lifting mechanism, the height of the valve is automatically detected through the detection device, and the automatic detection of the valve is realized through the analysis and the processing of the detection result through the monitoring device. And the utility model discloses high to the measurement accuracy of valve height, the error is little, and the effectual valve height of having solved makes measured data inaccurate, the big problem of front and back error through leaning on manual measurement, simultaneously still great alleviate assembly personnel's intensity of labour, the effectual safe operating coefficient who improves equipment.
Drawings
FIG. 1 is a schematic block diagram of the operation process of the present invention
FIG. 2 is a schematic structural view of the present invention;
fig. 3 is the schematic view of the mounting frame structure of the present invention.
Wherein: 1-cylinder cover, 2-air valve, 3-infrared scanner, 4-roller belt, 5-lifting mechanism, 6-bearing tray, 7-cross beam, 8-mounting frame and 9-protective box body.
Detailed Description
The present invention will be further described with reference to the following examples, which are not intended to limit the scope of the present invention, but are intended to be covered by the appended claims in any way.
Referring to fig. 2, the cylinder head valve height detection control system with the infrared scanning function comprises a roller belt 4, a lifting mechanism 5 and a cross beam 7. The lifting mechanism 5 is arranged on the cross beam 7, and the roller way belt 4 is positioned below the lifting mechanism 5. Wherein the roller belt 4 is used for conveying the cylinder head 1. In this embodiment, a bearing device is arranged between the cylinder cover 1 and the roller belt 4. The bearing device is a bearing tray 6 and is used for supporting the cylinder cover 1 and preventing the cylinder cover 1 or the roller way belt 4 from being damaged due to direct contact of the cylinder cover 1 and the roller way belt 4. In addition, the control system positions the cylinder cover 1 at a preset station through positioning the bearing tray 6. The lifting mechanism 5 is used for lifting or overturning the cylinder cover 1, so that the cylinder cover 1 enters an assembly area or a detection area. Specifically, the cylinder cover 1 is conveyed to a preset station by the roller belt 4, the lifting mechanism 5 hooks the cylinder cover 1 and lifts the cylinder cover 1 to an assembly area, and meanwhile, the cylinder cover 1 is turned over for an angle, so that an assembly worker can assemble the valve 2.
The control system further comprises a detection device and a monitoring device, wherein the detection device is positioned on one side of the lifting mechanism 5 and is electrically connected with the detection device. The detection device is used for detecting the height of the valve 2, the monitoring device is used for receiving the detection result sent by the detection device, comparing the detection result with the set parameters to obtain a comparison result, and timely reporting and displaying when the comparison result is not in accordance with the requirement. Specifically, detection device includes a plurality of infrared scanner 3, and infrared scanner 3 runs through crossbeam 7, and installs on crossbeam 7, and infrared scanner 3 and monitoring device electrical connection. In this embodiment, the detection device includes three infrared scanners 3, and the infrared scanners 3 are equidistantly mounted on the cross beam 7. The infrared scanners 3 installed at three equal intervals detect the height of the valve 2, so that the condition of a detection blind area during scanning detection is avoided, and the height detection of the valve 2 is more effective and reliable. Referring to fig. 3, in a further modification, the infrared scanner 3 is mounted on the cross beam 7 through a mounting frame 8, a protective box 9 penetrating the cross beam 7 is further disposed on the mounting frame 8, and a scanning end of the infrared scanner 3 is located in the protective box 9. Specifically, being equipped with a logical groove on crossbeam 7, when installation infrared scanner 3, installing infrared scanner 3 on installation frame 8 earlier to make infrared scanner 3's scanning end be located the protection box 9 of installation frame 8 below, then will be located the protection box of installation frame 8 below and insert logical inslot, and with install frame 8 fix on crossbeam 7 can. Due to the complex structure of the control system for assembling the valve 2, if the infrared scanners 3 are installed on the cross beam 7 one by one, the infrared scanners are difficult to disassemble and assemble during maintenance, so that the efficiency is low. Install all infrared scanner 3 through installing frame 8 and integrate, avoided installing or dismantling the trouble that infrared scanner 3 brought one by one on control system for it is more swift to its maintenance. Wherein, the up end and the lower terminal surface of protection box 9 are through structure, make infrared scanner 3 effectual highly to valve 2 inspect, still can protect infrared scanner 3 simultaneously. Installation frame 8 and protection box 9 formula structure as an organic whole make protection box 9 more firm durable.
The monitoring device comprises a PLC controller and an HMI panel. The PLC controller is electrically connected with the infrared scanner 3 and is also electrically connected with the HMI panel. The PLC is used for receiving the detection result sent by the infrared scanner 3 and comparing the detection result with the set parameters to obtain a comparison result; the HMI panel is used for displaying a comparison result, displaying wrong data in the comparison result when the comparison result is not in accordance with requirements, and simultaneously sending out an alarm signal to remind an assembling person. In addition, the working mode of the control system can be selected to be a manual mode or a debugging mode through the HMI panel of the embodiment, so that the cylinder cover 1 can be better controlled and operated.
Referring to fig. 1, the working principle of the control system is as follows: the control system is started, and the roller belt 4 conveys the cylinder cover 1 to a preset station. The lifting mechanism 5 acts and hooks the cylinder cover 1, and the cylinder cover 1 is lifted to an assembly area; the lifting mechanism 5 turns the cylinder head 1 clockwise so that the position of the cylinder head 1 facilitates the assembly of the valve 2. The assembly personnel assemble the valve 2, and after the completion of the assembly is confirmed, the lifting mechanism 5 turns over the cylinder cover 1 clockwise; the lifting mechanism 5 lifts the cylinder head 1 to the detection area. And starting the infrared scanner 3 to measure the height of the valve 2, sending a detection result obtained by scanning to the PLC, and comparing the detection result with a set parameter by the PLC to obtain a comparison result.
When the contrast result meets the requirements, the lifting mechanism 5 overturns the cylinder cover 1 anticlockwise, so that the cylinder cover 1 overturns to the initial angle, then the cylinder cover 1 descends to the bearing tray 6, the cylinder cover 1 is placed on the bearing tray 6, the lifting mechanism 5 is separated from the cylinder cover 1, the lifting mechanism 5, the PLC and the HMI panel of the control system automatically reset, and the detection is finished.
When the comparison result is not in accordance with the requirements, the HMI panel displays wrong data in the comparison result, and simultaneously sends an error reporting signal, and the cylinder cover 1 is moved to an assembly area through a manual or debugging mode on the HMI panel, and an assembly worker adjusts the air valve 2 according to the displayed wrong data. And after the adjustment is finished, repeating the steps of detection, detection result comparison and the like until the comparison result meets the requirement.
The above is only the preferred embodiment of the present invention, and it should be noted that for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which will not affect the utility model and the utility of the patent.
Claims (6)
1. A cylinder cover valve height detection control system with infrared scanning comprises a roller way belt (4), a lifting mechanism (5) and a cross beam (7), wherein the lifting mechanism (5) is installed on the cross beam (7), the roller way belt (4) is located below the lifting mechanism (5), the cylinder cover valve height detection control system is characterized by further comprising a detection device and a monitoring device, the detection device is located on one side of the lifting mechanism (5), and the detection device is electrically connected with the detection device; the detection device comprises a plurality of infrared scanners (3), the infrared scanners (3) penetrate through the cross beam (7) and are mounted on the cross beam (7), and the infrared scanners (3) are electrically connected with the monitoring device.
2. The cylinder head valve height detection control system with infrared scanning according to claim 1, characterized in that the detection device comprises three infrared scanners (3), and the infrared scanners (3) are equidistantly mounted on the cross beam (7).
3. The cylinder cover valve height detection control system with the infrared scanning function according to claim 1 or 2, characterized in that the infrared scanner (3) is mounted on the cross beam (7) through a mounting frame (8), a protection box (9) penetrating through the cross beam (7) is further arranged below the mounting frame (8), and a scanning end of the infrared scanner (3) is located in the protection box (9).
4. The cylinder cover valve height detection control system with the infrared scanning function according to claim 3, wherein the mounting frame (8) and the protection box body (9) are of an integrated structure.
5. The cylinder cover valve height detection control system with the infrared scanning function according to claim 1, wherein the monitoring device comprises a PLC and an HMI panel, the PLC is electrically connected with the infrared scanner (3), and the PLC is further electrically connected with the HMI panel.
6. The cylinder cover valve height detection control system with infrared scanning according to claim 1, characterized in that a bearing device is arranged between the cylinder cover (1) and the roller belt (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922056824.1U CN210664354U (en) | 2019-11-26 | 2019-11-26 | Cylinder cover valve height detection control system with infrared scanning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922056824.1U CN210664354U (en) | 2019-11-26 | 2019-11-26 | Cylinder cover valve height detection control system with infrared scanning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210664354U true CN210664354U (en) | 2020-06-02 |
Family
ID=70810444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922056824.1U Active CN210664354U (en) | 2019-11-26 | 2019-11-26 | Cylinder cover valve height detection control system with infrared scanning function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210664354U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113664616A (en) * | 2021-07-16 | 2021-11-19 | 安庆中船动力配套有限公司 | Automatic alignment and detection system based on diesel engine cylinder cover processing machine tool |
-
2019
- 2019-11-26 CN CN201922056824.1U patent/CN210664354U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113664616A (en) * | 2021-07-16 | 2021-11-19 | 安庆中船动力配套有限公司 | Automatic alignment and detection system based on diesel engine cylinder cover processing machine tool |
| CN113664616B (en) * | 2021-07-16 | 2022-09-09 | 安庆中船动力配套有限公司 | Automatic alignment and detection system based on diesel engine cylinder cover processing machine tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210664354U (en) | Cylinder cover valve height detection control system with infrared scanning function | |
| CN201712260U (en) | Automatic label code etching machine | |
| CN110849275A (en) | Cylinder cover valve height detection method with infrared scanning function and control system | |
| CN117109448B (en) | Width measuring equipment and width measuring method | |
| KR101457439B1 (en) | Lifting apparatus having level compensator | |
| CN111879780A (en) | Automatic visual detection equipment for motor commutator | |
| CN202576610U (en) | Temperature detecting device for electrolytic cell | |
| CN208384587U (en) | Bar code scanning detects device for eliminating automatically | |
| CN111112132A (en) | Automatic detection equipment for enamel defects of inner container of electric water heater | |
| CN206953615U (en) | Inlet manifold assembling test production system | |
| KR101083714B1 (en) | Curved surface measurement process and measuring equipment of display panel protector | |
| CN114813458A (en) | Online density detection device and method for prebaked anode carbon block | |
| CN209291864U (en) | Saddle climbing type workbench overload detection and warning device | |
| CN210571030U (en) | Tile surface color difference detection equipment | |
| CN113607418A (en) | Mistake proofing detection device of engine shroud | |
| CN208155892U (en) | A kind of components open defect detection device | |
| CN113280323A (en) | Power station boiler operation monitoring facilities based on thing networking | |
| CN217443204U (en) | ODF detection equipment | |
| CN217716772U (en) | Multi-line sampling detection equipment suitable for tire pressure sensor | |
| CN219325188U (en) | Automatic detect and screw up lid equipment | |
| CN205607276U (en) | Automatic detection apparatus for automobile side wall closes key nut | |
| CN217403510U (en) | Real-time detection device of fermented feed | |
| CN216482887U (en) | Detection device for through hole in automobile chain cover | |
| CN213230461U (en) | Material conveying device with automatic fault early warning function | |
| CN211110503U (en) | Speed measuring device for elevator speed limiter |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |