CN210654893U - Material cage conveying vehicle matched with steam explosion machine - Google Patents
Material cage conveying vehicle matched with steam explosion machine Download PDFInfo
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- CN210654893U CN210654893U CN201921639741.9U CN201921639741U CN210654893U CN 210654893 U CN210654893 U CN 210654893U CN 201921639741 U CN201921639741 U CN 201921639741U CN 210654893 U CN210654893 U CN 210654893U
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Abstract
The utility model relates to a conveying device of a material loading cage matched with a steam explosion machine, which is material conveying equipment. The utility model provides a can accomplish the device that goes out the material and articulate, overturn butt joint and process conveying within a definite time to the supporting jumbo size material loading cage of steam explosion machine. And a rail walking mode is adopted, so that the material cage cannot be impacted and moved in operation. The whole set of conveying device is matched with the operation rhythm of the steam explosion machine under the control of a program, is connected in series to pour out from a steam explosion feeding material discharging to a turnover barrel and then returns to an empty barrel for a series of operations, can shorten the production period of steam explosion to the maximum extent, can fully adapt to various biomass raw materials and severe working environments, and operates stably and reliably.
Description
Technical Field
The utility model relates to a conveying device of a material loading cage matched with a steam explosion machine, which is material conveying equipment.
Background
A steam explosion machine is a device for biomass treatment, and is generally used in the fields of environmental protection and clean production. The treated objects comprise plant fibers, animal tissues, organic solid wastes and the like. The single treatment volume of the large steam explosion equipment is 2-10 cubic meters, and the treatment period is 4-5 minutes, so that high requirements are provided for a matched logistics system. Firstly, the turnover of large-volume materials is required to be fast and efficient, the materials are fed in and discharged in batches, and continuous conveying equipment such as belts, screws and the like is avoided. Secondly, the repeated turnover of the raw materials is reduced as much as possible, and the pollution of equipment caused by splashing of the materials caused by the turnover is avoided. Thirdly, the steam explosion materials are often dusty and polluting, and people should be avoided from contacting during the material transportation process as much as possible. Therefore, the mode of an in-situ material cage is adopted in most steam explosion systems to realize the rapid material inlet and outlet. And the driver of the general matched material cage transfer vehicle is too close to the high-temperature material and the material cage, the working environment is severe, and the unmanned automatic production line cannot be realized. In order to improve the automation degree in the whole steam explosion production process and ensure the stable and continuous production rhythm, a new material cage conveying device with higher automation degree is required to be matched with the steam explosion machine, the operation is reliable, and the logistics turnover efficiency of the steam explosion production can be further improved.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art and providing a device which can finish the material hanging, overturning and butting and the process transfer of the large-size material loading cage matched with the steam explosion machine. And a rail walking mode is adopted, so that the material cage cannot be impacted and moved in operation. The whole set of conveying device is matched with the operation rhythm of the steam explosion machine under the control of a program, is connected in series to pour out from a steam explosion feeding material discharging to a turnover barrel and then returns to an empty barrel for a series of operations, can shorten the production period of steam explosion to the maximum extent, can fully adapt to various biomass raw materials and severe working environments, and operates stably and reliably.
The utility model aims at realizing through the following mode:
the utility model discloses a: the device comprises a steam explosion material cage, a material cage autorotation A tray, a material cage autorotation B tray, a walking vehicle chassis, a walking driving wheel train and a control system thereof, a travelling crane track and the like. The material cage rotation A tray and the material cage rotation B tray are respectively arranged at two ends of the chassis of the walking vehicle; the traveling driving wheel train comprises four driving wheels and is arranged on the lower part of a chassis of the traveling vehicle, and a control system of the traveling driving wheel train electrically controls the start and stop of the material cage conveying vehicle through a sensor arranged on a traveling track. The working process of the conveying vehicle is as follows:
and in the initial state, one steam explosion material cage is positioned on the material cage autorotation A tray and waits for the material to be subjected to steam explosion to be loaded. During the period of transferring materials to the steam explosion material cage, the other steam explosion material cage in the steam explosion host is taken out by the gripping device and is placed on the material cage autorotation B tray, and the material cage autorotation B tray autorotates for a certain angle, so that the other steam explosion material cage is released from the gripping device. After the first steam explosion material cage on the tray A is filled with materials, the traveling drive gear train of the conveying vehicle drives the chassis of the traveling vehicle to travel towards one direction, so that the material cage rotates from the tray A to move to the position of the original tray B. At the moment, the grabbing device on the steam explosion host aligns to the steam explosion material cage on the material cage autorotation A tray, the material cage autorotation A tray autorotates for a certain angle, so that the steam explosion material cage is hung on the grabbing device, and then the steam explosion material cage is taken away by the grabbing device and placed into the steam explosion host for processing. And then the conveying vehicle continues to move in a single direction to the next designated position, the other steam explosion material cage positioned on the material cage rotation B tray is taken away by other equipment, the steam explosion material cage is poured out, and the emptied steam explosion material cage is put back to the material cage rotation A tray. The conveying vehicle runs reversely at the moment and returns to the initial position under the control of the walking drive wheel train control system 7, and a complete material cage conveying process is completed. The next working round can be started at any time by matching with the operation process of the steam explosion machine.
The utility model has the advantages that:
1. the utility model discloses can send into next steam and explode material cage in the shortest time after connecing out the steam and explode the material cage, furthest shortens steam and explodes host computer inoperative time, for the efficiency performance that improves whole production line important function.
2. The utility model discloses integrated the rotation articulate/deviate from function and walking transfer function, simplified whole conveying and equipped, practiced thrift the operation space.
3. The utility model discloses cooperate with the steam explosion machine autonomous system, for realizing that whole steam explosion production line is unmanned and has opened up the key link.
The utility model discloses simple structure, the part is few. Therefore, the reliability of the whole mechanism is improved, and the device can adapt to the severe working environment of a biomass treatment field.
Drawings
The invention is further described with reference to the following figures and examples.
Fig. 1 is an initial state diagram of an apparatus according to an embodiment of the present invention.
Fig. 2 is a state diagram of the discharge cage according to an embodiment of the present invention.
Fig. 3 is a state diagram of the conveying vehicle aligning to the feeding position according to an embodiment of the present invention.
Fig. 4 is a state diagram of the feeding cage according to an embodiment of the present invention after being loaded.
Fig. 5 is a state diagram of the material cage taking-out and transferring in place according to an embodiment of the present invention.
Fig. 6 is a state diagram of the empty material cage according to an embodiment of the present invention.
Fig. 7 is a state diagram of the emptying cage according to an embodiment of the present invention.
Referring to the attached drawings, the utility model discloses a: the device comprises a steam explosion A material cage 1, a steam explosion B material cage 2, a material cage autorotation A tray 3, a material cage autorotation B tray 4, a walking vehicle chassis 5, a walking driving wheel train 6 and a control system 7 thereof, and a traveling rail 8.
In the fig. 1 to 7 embodiments: the material cage rotation A tray 3 and the material cage rotation B tray 4 are respectively arranged at two ends of a chassis 5 of the walking vehicle; the traveling driving wheel train 6 comprises four driving wheels and is arranged at the lower part of a chassis 5 of the traveling vehicle, and a control system 7 of the traveling driving wheel train electrically controls the start and stop of the cage transfer vehicle through a sensor arranged on a traveling rail 8.
The utility model discloses a working process is such: in the initial state, one steam explosion material cage 1 is positioned on the material cage autorotation A tray 3 and waits for the material to be subjected to steam explosion to be loaded. During the period of transferring materials to the steam explosion material cage 1, the other steam explosion material cage 2 in the steam explosion host is taken out by the grabbing device and is placed on the material cage autorotation B tray 4, and the material cage autorotation B tray 4 autorotates for a certain angle, so that the other steam explosion material cage 2 is loosened from the grabbing device. After the first steam explosion material cage 1 on the A tray 3 is filled with materials, the walking drive wheel train 6 of the conveying vehicle drives the chassis 5 of the walking vehicle to move in one direction, so that the material cage rotates from the A tray 3 to move to the original position of the B tray 4. At the moment, the grabbing device on the steam explosion host aligns to the steam explosion material cage 1 on the material cage autorotation A tray 3, the material cage autorotation A tray 3 autorotates for a certain angle, so that the steam explosion material cage 1 is hung on the grabbing device, and then the steam explosion material cage is taken away by the grabbing device and put into the steam explosion host for processing. Then the conveying vehicle continues to move in one direction and moves to the next designated position, other equipment takes away the other steam explosion material cage 2 on the material cage rotation B tray 4 and pours out the steam explosion material, and the emptied steam explosion material cage 2 is put back on the material cage rotation A tray 3. The conveying vehicle runs reversely at the moment and returns to the initial position under the control of the walking drive wheel train control system 7, and a complete material cage conveying process is completed. The next working round can be started at any time by matching with the operation process of the steam explosion machine.
Detailed Description
The QBT-2000 type numerical control material cage conveying vehicle is the specific implementation of the utility model. The conveying vehicle can finish the conveying operation of a steam explosion material cage with the volume of 2 cubic meters, the total conveying mass can reach 2 multiplied by 2 tons, the power of a walking machine is 5KW, and the capacity of more than 10-15 tons per hour can be realized by matching with QB-1800 type steam explosion equipment.
Claims (3)
1. The utility model provides a for supporting material loading cage's of steam explosion machine conveyer, including the steam explosion material cage, material cage rotation A tray, material cage rotation B tray, the walking vehicle chassis, walking drive train and control system, the driving track, wherein material cage rotation A tray is settled respectively in walking vehicle chassis both ends with material cage rotation B tray, the walking drive train contains four drive wheels and installs in walking vehicle chassis lower part, its control system starts to stop to material cage conveying vehicle through the sensor of installing on the driving track and carries out electrical control, characterized by: after the first steam explosion material cage on the tray A is filled with materials, the walking drive wheel train of the conveying vehicle drives the chassis of the walking vehicle to move in one direction, so that the material cage autorotation tray A moves to the position of the original tray B, the grabbing device on the steam explosion host machine aligns to the steam explosion material cage on the material cage autorotation tray A, the material cage autorotation tray A autorotates at a certain angle, so that the steam explosion material cage is hung on the grabbing device, and then the steam explosion host machine is taken away by the grabbing device to be placed into the steam explosion host machine for processing.
2. A conveyor of material loading cages as in claim 1, wherein: and the conveying vehicle continues to move in a single direction to the next designated position, the other steam explosion material cage positioned on the material cage rotation B tray is taken away and the steam explosion material cage is poured out by other equipment, and the emptied steam explosion material cage is put back to the material cage rotation A tray.
3. A conveyor of material loading cages as in claim 1, wherein: the conveying vehicle runs reversely and returns to the initial position under the control of the walking drive gear train control system, and a complete material cage conveying process is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921639741.9U CN210654893U (en) | 2019-09-29 | 2019-09-29 | Material cage conveying vehicle matched with steam explosion machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921639741.9U CN210654893U (en) | 2019-09-29 | 2019-09-29 | Material cage conveying vehicle matched with steam explosion machine |
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| Publication Number | Publication Date |
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| CN210654893U true CN210654893U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921639741.9U Active CN210654893U (en) | 2019-09-29 | 2019-09-29 | Material cage conveying vehicle matched with steam explosion machine |
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| CN (1) | CN210654893U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110589376A (en) * | 2019-09-29 | 2019-12-20 | 清正生态科技(苏州)有限公司 | Material cage conveying vehicle matched with steam explosion machine |
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2019
- 2019-09-29 CN CN201921639741.9U patent/CN210654893U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110589376A (en) * | 2019-09-29 | 2019-12-20 | 清正生态科技(苏州)有限公司 | Material cage conveying vehicle matched with steam explosion machine |
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