CN210653953U - Box-packed food circulation production system - Google Patents
Box-packed food circulation production system Download PDFInfo
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- CN210653953U CN210653953U CN201921316052.4U CN201921316052U CN210653953U CN 210653953 U CN210653953 U CN 210653953U CN 201921316052 U CN201921316052 U CN 201921316052U CN 210653953 U CN210653953 U CN 210653953U
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Abstract
The utility model discloses a box-packed food circulation production system, including the food box that is used for the food box to open the lid and emptys and empty the food transportation open the lid unit of unloading, be used for the clear lid of lid to dash drench the unit, be used for the box body upset of box body upset transportation to dash drench the unit, be used for the filling unit of box body filling and be used for the lid of box body and lid lock to press the knot unit behind the filling. The utility model discloses can satisfy the circulation production technology demand of unloading after the box-packed solidification of liquid food, degree of automation is higher, and production efficiency obtains greatly promoting, has practiced thrift the human cost. The automatic operation of opening the cover, overturning and dumping can be realized, and the damage rate of the food box in the traditional cover opening operation is reduced. The box body can realize automatic inverted showering and upright conveying, has high turnover efficiency and can keep clean. The box cover pressing and buckling unit is ingenious in design, accurate alignment of the box cover and the box body can be achieved, and buckling operation is reliable and efficient. The filling operation and the pressing and buckling operation adopt the ping-pong operation, thereby further improving the production efficiency.
Description
Technical Field
The utility model relates to a box-packed food circulation production system belongs to the technical field of food production automation line.
Background
The food is in various types, and the industrial production of the food needs to adopt various production equipment and needs to be designed by combining with the food production process, so that the production line can run efficiently.
At present, a boxed food production process exists, namely, a container similar to a fast food box is adopted as a circular production prop, food fluid is poured into a box body, then the box body is covered by a buckle sealing cover, then processing treatment is carried out through stacking, the processing treatment comprises baking, steaming, refrigerating and the like, after the food fluid in the box body is formed, the sealing cover is opened, the formed food is poured out, and finally a finished product is formed through packaging.
In the prior art, the processes of opening the sealing cover, pressing the sealing cover, washing the box body, washing the sealing cover and the like are manual operations, so that the production efficiency is very low, the labor cost is high, and only the filling step exists in an automatic production line at present.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the deficiencies of the prior art, to the problem that production efficiency is lower, human cost is high in traditional box-packed food circulation production technology, provide box-packed food circulation production system.
In order to achieve the above purpose, the utility model discloses the technical scheme who adopts is:
boxed food circulation production system includes:
the food box cover opening and discharging unit comprises a first overturning and conveying mechanism for clamping the food box and overturning and conveying the food box, a cover opening mechanism for separating a box cover of the food box from a box body and a material bearing mechanism for bearing the food poured from the box body,
the first overturning and conveying mechanism comprises a food box upright conveying section and a food box inverted conveying section, one end of the food box upright conveying section is a feeding end, the other end of the food box upright conveying section is communicated with the cover opening mechanism, and the material bearing mechanism is positioned at the bottom of the food box inverted conveying section;
the box cover showering unit is connected with the discharge end of the cover opening mechanism and is used for conveying and showering the box cover;
the box body overturning and sprinkling unit comprises a box body conveyor belt connected with the discharge end of the first overturning and conveying mechanism, a second overturning and conveying mechanism which is connected with the box body conveyor belt and used for clamping the food box and overturning and conveying the food box, and a box body sprinkling mechanism used for sprinkling the box body,
the second overturning and conveying mechanism comprises a box body inverting and conveying section and a box body upright and conveying section, and the box body showering mechanism is matched with the box body inverting and conveying section in position;
the filling unit comprises a box body conveying belt connected with the box body upright conveying section, box body separating conveying belts used for separating box bodies, a box body transferring mechanism used for transferring the box bodies on the box body conveying belt to the box body separating conveying belts, and a filling mechanism used for filling fluid into the box bodies on the box body separating conveying belts;
and the box cover pressing and buckling unit comprises a box cover conveying belt connected with the box cover showering unit and a buckling mechanism used for picking up the box cover on the box cover conveying belt and buckling the box body after the box body is filled with fluid on the box body separating conveying belt.
Preferably, the discharge end of the food box inverted conveying section of the first inverted conveying mechanism is provided with a secondary inverted section, and the secondary inverted section is used for rightly inverting the inverted box body;
the box body inverted conveying section of the second inverted conveying mechanism is provided with a feeding end which is connected with the box body conveying belt.
Preferably, a detection mechanism is arranged on the path of the box body conveyor belt and comprises a detection source for detecting food residues in the box body and a pushing source for pushing the box body conveyor belt with the food residues out of the box body.
Preferably, the cover opening mechanism comprises guide plates positioned on two sides of a transmission channel of the food box positive conveying section, and an inclined guide groove for the box cover to slide and move and for the box body to be separated is formed in any guide plate.
Preferably, the material receiving mechanism comprises a material guide plate and a food conveying mechanism for conveying poured food out, and the discharging end of the material guide plate is positioned on the food conveying mechanism.
Preferably, the box cover pressing and buckling unit comprises an alignment mechanism for adjusting the position degree of the box cover, and the buckling mechanism comprises an alignment conveying part for picking and conveying the box covers on the box cover conveying belt to the alignment mechanism and a conveying buckling part for picking and buckling the box bodies on the alignment mechanism and filling the box bodies with the fluid on the box body separating conveying belt.
Preferably, be equipped with on the box body partition conveyer belt and be used for supporting the uncovered outer support mechanism that buckles in bottom of following of box body, it possesses the orientation to press to buckle the support mechanism the box body partition conveyer belt reaches to deviate from the reciprocating displacement of box body partition conveyer belt.
Preferably, the arraying mechanism comprises an arraying flat plate, a plurality of position degree adjusting stations are arranged on the arraying flat plate, and a plurality of guide cones are arranged on the periphery of any position degree adjusting station.
Preferably, the filling unit comprises two box separation conveyor belts arranged side by side.
Preferably, the separation ribs of the two box body separation conveyor belts are provided with support rails for supporting the bottom of the open outer edge of the box body.
The beneficial effects of the utility model are mainly embodied in that:
1. the circulating production process requirement of discharging after the liquid food is boxed and solidified can be met, the automation degree is high, the production efficiency is greatly improved, and the labor cost is saved.
2. The automatic cover opening, overturning and dumping operation can be realized, the operation is continuous and efficient, and the damage rate of the food box in the traditional cover opening operation is reduced.
3. The box body can realize automatic inverted showering and upright conveying, has high turnover efficiency and can keep the conveyor belt clean.
4. The box cover pressing and buckling unit is ingenious in design, accurate alignment of the box cover and the box body can be achieved, and buckling operation is reliable and efficient.
5. The filling operation and the pressing and buckling operation adopt the ping-pong operation, thereby further improving the production efficiency.
Drawings
Fig. 1 is a schematic structural view of the boxed food circulation production system of the utility model.
Fig. 2 is a schematic structural view of the first turnover conveying mechanism of the present invention.
Fig. 3 is a plan view of the first turnover conveying mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the cover opening and discharging unit of the food box of the present invention.
Fig. 5 is a schematic structural view of the middle box cover pressing and buckling unit of the present invention.
Detailed Description
The utility model provides a boxed food circulation production system. The technical solution of the present invention will be described in detail below with reference to the accompanying drawings so as to be easier to understand and grasp.
The boxed food circulation production system is shown in figures 1 to 5 and comprises a food box cover opening and discharging unit 1, a box cover showering unit 2, a box body overturning showering unit 3, a filling unit 4 and a box cover pressing and buckling unit 5.
The detailed description is as follows:
the food box cover opening and discharging unit 1 comprises a first overturning and conveying mechanism 11 for clamping the food box and performing overturning and conveying, a cover opening mechanism 12 for separating a box cover of the food box from a box body, and a material bearing mechanism 13 for bearing the box body to pour food.
The first overturning conveying mechanism 11 comprises a food box upright conveying section 111 and a food box inverted conveying section 112, one end of the food box upright conveying section 111 is a feeding end, the other end of the food box upright conveying section is communicated with the cover opening mechanism 12, and the material bearing mechanism 13 is positioned at the bottom of the food box inverted conveying section 112. The right position means that the opening of the box body faces upwards, and the upside down means that the opening of the box body faces downwards.
Specifically, the food box after the food fluid curing process enters the food box upright conveying section 111 for upright conveying, the cover and the box body are separated after passing through the cover opening mechanism 12, the separated box body is turned over and inverted by the first turning and conveying mechanism 11, the box body is clamped and conveyed by the first turning and conveying mechanism 11, the cured food is poured in the food box inverted conveying section 112, and the cured food falls to the material receiving mechanism 13.
The box cover showering unit 2 is connected with the discharge end of the cover opening mechanism 12 and used for box cover transmission and showering.
That is, the box cover separated from the food box opening and discharging unit 1 enters the box cover showering unit 2, in one embodiment, the box cover showering unit 2 includes two parallel conveying rails, a conveying belt body is arranged on any conveying rail, the conveying belt bodies of the two conveying rails clamp two side walls of the box cover to move, the box cover showering unit 2 is provided with a showering part located on a box cover conveying path, and the showering part has a showering function towards the top of the box cover and the bottom of the box cover.
The box body overturning and sprinkling unit 3 comprises a box body conveyor belt 31 connected with the discharge end of the first overturning and conveying mechanism 11, a second overturning and conveying mechanism 32 connected with the box body conveyor belt 31 and used for clamping the food box and overturning and conveying the food box, and a box body sprinkling mechanism 33 used for sprinkling the box body.
The second turnover conveying mechanism 32 comprises a box body inversion conveying section 321 and a box body upright conveying section 322, and the box body showering mechanism 33 is matched with the box body inversion conveying section in position.
Specifically, the box body after the food box is opened and the cover is unloaded by the unit 1 and the food is dumped is transmitted to the box body overturning and showering unit 3 by the box body conveyor belt 31, the box body showering mechanism 33 showers the box body which is inverted on the box body inverting and conveying section 321 up and down, the showering liquid in the inner cavity of the box body is ensured to be discharged in time, the box body after showering overturns and enters the box body upright and conveying section 322 to be output, and the later-stage filling requirement is met.
The filling unit 4 comprises a box body conveying belt 41 connected with the box body upright conveying section 322, a box body separating conveying belt 42 used for separating box bodies, a box body transferring mechanism 43 used for transferring the box bodies on the box body conveying belt 41 to the box body separating conveying belt 42, and a filling mechanism 44 used for filling fluid into the box bodies on the box body separating conveying belt 42.
Specifically, the box body cleaned by showering enters the box body conveying belt 41, the box body conveying belt 41 and the box body separation conveying belt 42 have parallel matching ends, a box cover on the box body conveying belt 41 is picked up by the box body transfer mechanism 43 and placed on the box body separation conveying belt 42, and the box body separation conveying belt 42 conveys the transfer box body to the filling mechanism 44 to enter the fluid filling.
The box transfer mechanism 43 includes a mechanical gripper, a negative pressure pickup head, and the like, as long as the transfer mechanism capable of transferring the box is applicable.
The box cover pressing and buckling unit 5 comprises a box cover conveying belt 51 connected with the box cover showering unit 2 and a buckling mechanism 52 used for picking up the box cover on the box cover conveying belt 51 and buckling the box body after the box body is filled with fluid on the box body separation conveying belt 42.
The cover can be picked up and buckled on the box body through the buckling mechanism 52, so that the buckling and packaging of the box body and the cover are realized.
The food box after being buckled and packaged enters the food box cover opening and discharging unit 1 for circular operation after fluid solidification.
In the concrete implementation, the egg drying is taken as an example, the filling fluid is egg liquid, the food box filled with the egg liquid is steamed, and the egg liquid is solidified to form the dried egg.
In one embodiment, as shown in fig. 4, the discharge end of the food cartridge inverting conveyor section 112 of the first inverting conveyor 11 is provided with a secondary inverting section 113, and the secondary inverting section 113 is used to invert the inverted cartridge.
The second inversion mechanism is similar to the first inversion mechanism 11 in structure, and the feeding end of the inverted cassette transport section 321 is provided with a previous inversion section, and the feeding end of the previous inversion section is connected to the cassette transport belt 31.
Specifically, after the food box on the food box inverting conveying section 112 of the first inverting conveying mechanism 11 is toppled over the food, the second inverting section 113 is used for inverting the food box, and the inverted food box is conveyed to the previous inverting section of the second inverting conveying mechanism by the box conveying belt 31, so that the box can be prevented from being reversely buckled on the box conveying belt 31, the influence of residual liquid in the box on the box conveying belt 31 is avoided, and meanwhile, the food retention detection in the box is facilitated.
More preferably, a detection mechanism 311 is disposed on the path of the box conveyor 31, and the detection mechanism 311 includes a detection source for detecting the food residue in the box and a pushing source for pushing the box with the food residue out of the box conveyor 31.
That is, when the detection source detects that no food is poured in the cartridge, the cartridge is pushed away by the pushing-away source.
In one embodiment, as shown in fig. 4, the cover opening mechanism 12 includes guide plates 121 disposed at both sides of the conveying path of the food box front conveying section 111, and an inclined guide groove 122 for separating the cover from the box body in sliding operation is provided on any of the guide plates 121.
Specifically, when the food box moves from the food box forward conveying section 111 to the cover opening mechanism 12, two side walls of the box cover of the food box are respectively embedded into the inclined guide grooves 122, and the box cover continuously advances in the inclined guide grooves 122 as the food box forward conveying section 111 clamps the box body to continuously move, and the box cover and the box body are separated due to the inclination design. The separated box cover enters the box cover showering unit 2.
In one embodiment, as shown in fig. 4, the receiving mechanism 13 includes a material guiding plate 131 and a food conveying mechanism 132 for conveying the poured food out, and the discharging end of the material guiding plate 131 is located on the food conveying mechanism 132.
After the opened box body is turned, the turned food slides down to the food conveying mechanism 132 along the material guide plate 131, and the food conveying mechanism 132 conveys the food out for packaging.
In one embodiment, as shown in fig. 1 and 5, the box cover pressing and buckling unit 5 includes an alignment mechanism 53 for adjusting the position degree of the box cover, and the buckling mechanism 52 includes an alignment conveying part 521 for picking and conveying the box cover on the box cover conveyor belt to the alignment mechanism 53, and a conveying buckling part 522 for buckling the box body after the box cover on the alignment mechanism 53 is picked and poured with the fluid on the box body separation conveyor belt.
Specifically, the box cover is picked up by the alignment conveying part 521 and is conveyed to the alignment mechanism 53 to adjust the position degree of the box cover, so that the cover and the box body can be conveniently closed and aligned.
The box cover and the box body on the aligning mechanism 53 are picked up by the conveying buckling part 522 for pressing, buckling and packaging.
In one embodiment, as shown in fig. 5, the box separating conveyor belt 42 is provided with a pressing and buckling supporting mechanism 421 for supporting the bottom of the open outer edge of the box, and the pressing and buckling supporting mechanism 421 has a reciprocating displacement toward the box separating conveyor belt 42 and away from the box separating conveyor belt 42.
Specifically, when the box cover is fastened to the box body, the fastening support mechanism 421 moves toward the box body separation conveyor belt 42, and the fastening support mechanism serves as a bottom support of the outer edge of the opening of the box body, the conveying buckling part 522 presses down the box cover, and the pressing end of the conveying buckling part 522 moves relative to the support part of the fastening support mechanism 421, so that the box cover and the box body are fastened together. After the fastening, the fastening support mechanism 421 is withdrawn from the separation conveyor belt 42.
In one embodiment, the alignment mechanism 53 includes an alignment plate 531, a plurality of position degree adjustment stations 532 are disposed on the alignment plate 531, and a plurality of guide cones 533 are disposed on the periphery of each of the position degree adjustment stations 532.
Specifically, the box lid picked up by the alignment conveyor 521 falls down along the guide cone 533, and is positioned on the position degree adjusting station 532 after being straightened by the guide cone 533.
More specifically, the array conveying part 521 is a negative pressure adsorption end, which moves to the position degree adjusting station 532 after picking up the box cover, and the negative pressure adsorption end descends to make the box cover enter the guiding stroke of the guiding cone 533, and at this time, the negative pressure adsorption end eliminates the negative pressure depression, so that the box cover is subjected to position degree positive guiding through the guiding cone 533.
In one embodiment, filling unit 4 includes two side-by-side cassette divider conveyors 42.
The box transfer mechanism 43, the filling mechanism 44 and the conveying buckling part 522 are all in table tennis type operation, namely, switching operation is carried out on the two box separating conveyor belts 42, and the operation efficiency is improved.
In one embodiment, the dividing ribs of the two cassette dividing conveyors 42 are provided with support rails 422 for supporting the open outer edge bottom of the cassette.
Specifically, as shown in fig. 5, the concave supporting portion of the press-fastening supporting mechanism 421 and the supporting surface of the supporting rail 422 cooperate together to support the bottom of the open outer edge of the box body, so that the box cover and the box body are stably and reliably press-fastened and fastened.
Can discover through the above description, the utility model discloses box-packed food circulation production system can satisfy the circulation production technology demand of unloading after the box-packed solidification of liquid food, and degree of automation is higher, and production efficiency is greatly promoted, has practiced thrift the human cost. The automatic cover opening, overturning and dumping operation can be realized, the operation is continuous and efficient, and the damage rate of the food box in the traditional cover opening operation is reduced. The box body can realize automatic inverted showering and upright conveying, has high turnover efficiency and can keep the conveyor belt clean. The box cover pressing and buckling unit is ingenious in design, accurate alignment of the box cover and the box body can be achieved, and buckling operation is reliable and efficient. The filling operation and the pressing and buckling operation adopt the ping-pong operation, thereby further improving the production efficiency.
The above technical solutions of the present invention have been fully described, and it should be noted that the present invention is not limited by the above description, and all technical solutions formed by equivalent transformation or equivalent transformation adopted by the spirit of the present invention in the aspects of structure, method or function by those of ordinary skill in the art all fall within the protection scope of the present invention.
Claims (10)
1. Boxed food circulation production system, its characterized in that includes:
the food box cover opening and discharging unit comprises a first overturning and conveying mechanism for clamping the food box and overturning and conveying the food box, a cover opening mechanism for separating a box cover of the food box from a box body and a material bearing mechanism for bearing the food poured from the box body,
the first overturning and conveying mechanism comprises a food box upright conveying section and a food box inverted conveying section, one end of the food box upright conveying section is a feeding end, the other end of the food box upright conveying section is communicated with the cover opening mechanism, and the material bearing mechanism is positioned at the bottom of the food box inverted conveying section;
the box cover showering unit is connected with the discharge end of the cover opening mechanism and is used for conveying and showering the box cover;
the box body overturning and sprinkling unit comprises a box body conveyor belt connected with the discharge end of the first overturning and conveying mechanism, a second overturning and conveying mechanism which is connected with the box body conveyor belt and used for clamping the food box and overturning and conveying the food box, and a box body sprinkling mechanism used for sprinkling the box body,
the second overturning and conveying mechanism comprises a box body inverting and conveying section and a box body upright and conveying section, and the box body showering mechanism is matched with the box body inverting and conveying section in position;
the filling unit comprises a box body conveying belt connected with the box body upright conveying section, box body separating conveying belts used for separating box bodies, a box body transferring mechanism used for transferring the box bodies on the box body conveying belt to the box body separating conveying belts, and a filling mechanism used for filling fluid into the box bodies on the box body separating conveying belts;
and the box cover pressing and buckling unit comprises a box cover conveying belt connected with the box cover showering unit and a buckling mechanism used for picking up the box cover on the box cover conveying belt and buckling the box body after the box body is filled with fluid on the box body separating conveying belt.
2. The boxed food circulation production system according to claim 1, characterized in that:
the discharge end of the food box inverted conveying section of the first inverted conveying mechanism is provided with a secondary inverted section, and the secondary inverted section is used for rightly inverting the inverted box body;
the box body inverted conveying section of the second inverted conveying mechanism is provided with a feeding end which is connected with the box body conveying belt.
3. The boxed food circulation production system according to claim 2, characterized in that:
the detection mechanism is arranged on the path of the box body conveying belt and comprises a detection source for detecting food residues in the box body and a pushing source for pushing the box body conveying belt with the food residues.
4. The boxed food circulation production system according to claim 1, characterized in that:
the cover opening mechanism comprises guide plates positioned on two sides of a transmission channel of the food box positive conveying section, and inclined guide grooves for the sliding operation of the box cover and the separation of the box body are formed in the guide plates.
5. The boxed food circulation production system according to claim 1, characterized in that:
the material bearing mechanism comprises a material guide plate and a food conveying mechanism used for conveying poured food out, and the discharging end of the material guide plate is positioned on the food conveying mechanism.
6. The boxed food circulation production system according to claim 1, characterized in that:
the box cover pressing and buckling unit comprises an alignment mechanism for adjusting the position degree of the box cover, and the buckling mechanism comprises an alignment conveying part and a conveying buckling part, wherein the alignment conveying part is used for picking and conveying the box cover on the box cover conveying belt to the alignment mechanism, and the conveying buckling part is used for picking the box cover on the alignment mechanism and buckling the box body after the box cover on the alignment mechanism is filled with fluid on the box body separating conveying belt.
7. The boxed food circulation production system according to claim 6, characterized in that:
the box body is separated and is equipped with on the conveyer belt and is used for supporting the uncovered outer support mechanism of detaining of pressing along the bottom of box body, it possesses the orientation to press detain the support mechanism the box body is separated the conveyer belt and is deviated from the reciprocating displacement of conveyer belt is separated to the box body.
8. The boxed food circulation production system according to claim 6, characterized in that:
the arraying mechanism comprises an arraying flat plate, a plurality of position degree adjusting stations are arranged on the arraying flat plate, and a plurality of guide cones are arranged on the periphery of each position degree adjusting station.
9. The boxed food circulation production system according to any one of claims 1 to 8, characterized in that:
the filling unit comprises two box body separating conveyor belts which are arranged in parallel.
10. The boxed food circulation production system according to claim 9, characterized in that:
and the separation ribs of the two box body separation conveying belts are provided with support rails for supporting the bottom of the open outer edge of the box body.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921316052.4U CN210653953U (en) | 2019-08-14 | 2019-08-14 | Box-packed food circulation production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921316052.4U CN210653953U (en) | 2019-08-14 | 2019-08-14 | Box-packed food circulation production system |
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| CN210653953U true CN210653953U (en) | 2020-06-02 |
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| CN201921316052.4U Active CN210653953U (en) | 2019-08-14 | 2019-08-14 | Box-packed food circulation production system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110422414A (en) * | 2019-08-14 | 2019-11-08 | 昆山八一九包装机械有限公司 | Boxed food circulating production system |
| CN117161031A (en) * | 2023-11-02 | 2023-12-05 | 江苏芯梦半导体设备有限公司 | Semiconductor workpiece box cleaning device, equipment and cleaning method |
-
2019
- 2019-08-14 CN CN201921316052.4U patent/CN210653953U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110422414A (en) * | 2019-08-14 | 2019-11-08 | 昆山八一九包装机械有限公司 | Boxed food circulating production system |
| CN110422414B (en) * | 2019-08-14 | 2024-08-09 | 昆山八一九包装机械有限公司 | Box-packed food circulation production system |
| CN117161031A (en) * | 2023-11-02 | 2023-12-05 | 江苏芯梦半导体设备有限公司 | Semiconductor workpiece box cleaning device, equipment and cleaning method |
| CN117161031B (en) * | 2023-11-02 | 2024-02-02 | 江苏芯梦半导体设备有限公司 | Semiconductor workpiece box cleaning device, equipment and cleaning method |
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