CN210638941U - Intelligent sampling and conveying device - Google Patents
Intelligent sampling and conveying device Download PDFInfo
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- CN210638941U CN210638941U CN201921327606.0U CN201921327606U CN210638941U CN 210638941 U CN210638941 U CN 210638941U CN 201921327606 U CN201921327606 U CN 201921327606U CN 210638941 U CN210638941 U CN 210638941U
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Abstract
The utility model discloses an intelligence sample conveyor, the structure includes track mechanism, automatic sampling device, intelligent conveyor and automatic appearance device of unloading, and track mechanism comprises track, track support, slide-wire and rain-proof cover, and automatic sampling device comprises sampling box, unloading scraper-trough conveyer and push-pull valve, and intelligent conveyor comprises the removal dolly and connects the material hopper, and automatic appearance device of unloading includes hydraulic push rod, unloading funnel and collection container.
Description
Technical Field
The utility model relates to a sample technical field is sent in sample of cement manufacture grog, specifically is an intelligence sample conveyor.
Background
The sampling and sample-sending system is widely applied in the cement production industry, and the device becomes an important tool for controlling the production cost and ensuring the normal operation of the production process in the cement production process. By sampling in real time and sending the sample to a laboratory on time for analysis and assay, the processing state of the product in the cement production process can be monitored in real time, the problems in the product can be found in time and corrected in real time, and the quality of the finally obtained product is stable and reliable.
The existing pneumatic intelligent sample taking and sending system adopts an air sending system, after automatic sampling, a sample is sent to a laboratory by compressed air, commonly called as a shell, the air sending system has expensive equipment and high production cost of enterprises, and is not beneficial to popularization of industrial application; and the existing automatic sampling and sample feeding system can only realize the automatic sampling and feeding of the powdery material, and has a narrow application range. For reducing enterprise manufacturing cost, better satisfying the actual production needs, adopt mechanical system intelligence in advance to get, send the material appearance, reduce equipment cost can also guarantee the timeliness, accuracy and the variety of sample, send appearance simultaneously, improve production efficiency, reduction in production cost.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a mechanical type's sample conveyer, an intelligence sample conveyor promptly to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides an intelligence sample conveyor, its characterized in that, the structure includes track mechanism, automatic sampling device, intelligent conveyor and the automatic device of unloading a kind, track mechanism comprises track, track support, slide-wire and rain-proof cover, automatic sampling device comprises sampling box, unloading scraper-trough conveyer and push-pull valve, intelligent conveyor comprises the removal dolly and connects the material hopper, the automatic device of unloading a kind includes hydraulic push rod, unloading funnel and collection container.
Preferably, the track is fixedly installed on the upper portion of the track support, the slide line is fixedly installed on one side face of the track support, and the rain cover is fixedly installed on the upper portion of the track.
Preferably, the sliding line on one side is provided with a groove, a sliding knife is installed in the groove, two walking wheels are respectively arranged at the bottom parts of two sides of the moving trolley, and the sliding knife is fixedly connected with a steel plate on one side of the moving trolley, so that the moving trolley drives the sliding knife to move.
Preferably, the hydraulic push rod is installed in the moving trolley, the top of the hydraulic push rod is fixedly connected with the rear end of the bottom of the material receiving hopper, the front end of the bottom of the material receiving hopper is hinged to the top of the moving trolley through a hinge, and the rear portion of the material receiving hopper is lifted up to discharge materials under the pushing of the hydraulic push rod.
Preferably, the sampling box is fixedly installed in an upper hopper of the clinker groove type conveyor, the blanking scraper-trough conveyer is fixedly installed between the upper hopper and a lower hopper of the clinker groove type conveyor, and the gate valve is fixedly connected with the bottom of the blanking scraper-trough conveyer through the blanking pipe.
Preferably, the bottom of sampling box still is equipped with the structure of opening the door, and the structure of opening the door includes spring connecting rod, connecting lever, vaulting pole and door, the one end of connecting lever is articulated with one side of door, and the connecting lever other end passes through spring coupling with spring connecting rod's one end, spring connecting rod's the other end passes through spring and sampling box bottom fixed connection, the one end of vaulting pole and the middle part fixed connection of connecting lever.
Preferably, the tail end of the support rod is fixedly provided with a roller.
Preferably, the discharging hopper is fixedly arranged below the tail end of the track support, and the collecting container is positioned below the discharging hopper.
Preferably, the upper part of the track is also fixedly provided with a steel wire rope inclined pull to prevent the track from deforming, and the inclined pull height of the steel wire rope is 3 m.
Preferably, the device also comprises a PLC control device, and the gate valve, the moving trolley and the hydraulic push rod are simultaneously connected with the PLC control device.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses equipment structure is simple, low in manufacturing cost, and easily operation, and is safe controllable, greatly reduced the equipment input cost and the work input cost of enterprise.
2. The utility model discloses introduce PLC intelligent control device control automatic sampling simultaneously, send a kind, can guarantee the timeliness and the accuracy of sample, avoid the error and the inaccuracy of artifical control, to enterprise real time monitoring product quality, guarantee that high quality, high efficiency of product production process play very important effect, also reduced the rejection rate simultaneously to the manufacturing cost of enterprise degrades.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of section II in FIG. 1;
FIG. 3 is an enlarged view of section I of FIG. 1;
the structure names represented by the reference numbers in the drawings are: 1. the device comprises an upper layer hopper of a cooked material conveyor, a lower layer hopper of the cooked material conveyor, a 3-gate valve, a 4-slide line, a 5-rail, a 6-rail bracket, a 7-steel wire rope inclined pull, an 8-blanking hopper, a 9-collecting container, a 10-sampling box, a 11-crank arm, a 12-stay bar, a 13-spring connecting rod, a 14-bracket, a 15-blanking chute, a 16-receiving hopper, a 17-hydraulic push rod, a 18-traveling wheel, a 19-moving trolley and a 21-gate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, in the embodiment of the utility model, an intelligence sample conveyor, a characterized in that, the structure includes track mechanism, automatic sampling device, intelligence conveyor and automatic sample unloading device, track mechanism is by track 5, track support 6, slide-wire and wire rope draw 7 to one side and constitute, automatic sampling device comprises sampling box 10, unloading scraper-trough conveyer 15 and push-pull valve 3, intelligence conveyor comprises removal dolly 19 and material receiving hopper 16, automatic sample unloading device includes hydraulic ram 17, unloading hopper 8 and collecting container 9.
Wherein, the track 5 is fixedly arranged on the upper part of the track bracket 6, the slide wire 20 is fixedly arranged on one side surface of the track bracket 6, and the steel wire rope is fixedly arranged on the upper part of the track 5 in an inclined way 7.
As shown in fig. 2, a groove is formed in the slide wire 20 on one side, a slide knife is installed in the groove, two traveling wheels 18 are respectively arranged at the two lateral bottoms of the moving trolley 19, the slide knife on one side is fixedly connected with a steel plate on one side of the moving trolley 19, so that the moving trolley 19 drives the slide knife to move, a motor is installed in the moving trolley, and the slide wire 4 is connected with the motor to provide power for the moving trolley 19 to move. The sliding blade is covered by the bottom of the moving trolley and cannot be shown in the attached drawings.
The hydraulic push rod 17 is installed in the moving trolley 19, the top of the hydraulic push rod 17 is fixedly connected with the rear end of the bottom of the material receiving hopper 16, the front end of the bottom of the material receiving hopper 16 is hinged with the top of the moving trolley 19 through a hinge, and the rear portion of the material receiving hopper 16 is lifted up to discharge materials under the pushing of the hydraulic push rod 17.
Referring to fig. 3, the sampling box 10 is fixedly installed in one of the upper layer hoppers 1 of the clinker trough conveyor, the blanking chute 15 is fixedly installed between the upper layer hopper 1 and the lower layer hopper 2 of the clinker trough conveyor, and the gate valve 3 is fixedly connected with the bottom of the blanking chute 15 through the blanking pipe.
The bottom of the sampling box 10 is also provided with a door opening structure, the door opening structure comprises a spring connecting rod 13, a connecting lever 11, a support rod 12 and a door 21, one end of the connecting lever 11 is hinged to one side of the door 21, the other end of the connecting lever 11 is connected with one end of the spring connecting rod 13 through a spring, the other end of the spring connecting rod 13 is fixedly connected with the bottom of the sampling box 10 through a spring, and one end of the support rod 12 is fixedly connected with the middle of the connecting lever 11.
The connection mode of the door 21 and the crank arm 11 can also be described as follows: the bottom 10 of the sampling box is welded with a cross shaft, the outside of the cross shaft is provided with a shaft sleeve, the door 21 and the crank arm 11 are fixedly connected through the shaft sleeve, and the shaft sleeve can rotate around.
Wherein the top of the blanking scraper-trough conveyer 15 is fixedly provided with a bracket, the top of the bracket is provided with a protruding plate, and the protruding plate inclines downwards; when the sampling box 10 rotates to the blanking chute 15 along with the upper hopper 1 of the clinker trough conveyor, the bottom roller of the support rod 12 contacts with the protruding plate and generates resistance, so that the support rod 12 generates backward thrust relative to the forward movement of the sampling box 10, the support rod 12 drives the crank arm 11 to move backward, the crank arm 11 further drives the door 21 to open downwards, a material sample falls into the blanking chute 15 from the sampling box 10, and the spring connecting rod 13 is in a stretching state at the moment; along with sampling box 10 is along with the continuous forward movement of grog slot conveyor upper portion hopper 1, when the bottom gyro wheel of vaulting pole 12 removed to the support top, the resistance diminishes, and turning arm 11 is under the resilience force effect of spring connecting rod 13, and the position is kick-backed, and then drives door 21 and kick-backs and reset.
Wherein, the tail end of the stay bar 11 is fixedly provided with a roller.
Wherein, unloading funnel 8 fixed mounting is in track support 6 end below, and collecting vessel 9 is located the below of unloading funnel 8.
Wherein, the height of the steel wire rope inclined pull 7 is 3m, and the steel wire rope inclined pull 7 is fixedly connected with the track to prevent the track from deforming.
Wherein, an intelligence sample conveyor still includes PLC controlling means, push-pull valve 3 and travelling car 19, hydraulic push rod 17 is connected with PLC controlling means electricity simultaneously, PLC controlling means control push-pull valve 3 is opened once every interval 1h, simultaneously control travelling car 19 is come and go once every interval 1h, when travelling car 19 returns the starting point, material receiving hopper 16 on its upper portion is located push-pull valve 3 under, the blowing is opened under PLC controlling means's control to push-pull valve 3 this moment, travelling car 19 is under PLC controlling means control, move to the track end, PLC controlling means control hydraulic push rod 17 upwards pushes up the bottom rear end that receives hopper 16 to unload.
The PLC control device is located indoors and is not shown in the drawings.
Among them, the clinker trough conveyor is a proper equipment, and a part of structures are needed in the application, so the needed structures are indicated by numbers in the attached drawings, but do not belong to the characteristic structures of the application, and the structure description is not carried out.
Examples
Firstly, the gate valve 3 is arranged through the PLC control device to be opened once every 1 hour, and the moving trolley 19 is arranged to reciprocate once every 1 hour and is synchronous with the rotation frequency of the sampling box 10. When the sampling box 10 rotates to the upper part of the blanking chute 15 along with the upper layer hopper 1 of the clinker trough conveyor, the roller at the bottom of the support rod 12 touches the protruding plate of the bracket 14 and receives resistance, the support rod 12 generates backward thrust relative to the sampling box 10 and drives the crank arm 11 to retreat, the crank arm 11 simultaneously drives the door 21 to open downwards, the spring connecting rod 14 is in a stretching state, and at the moment, a material sample in the sampling box enters the blanking chute 15 and is temporarily stored; and sampling box 10 continues to rotate with upper hopper 1 of grog slot conveyor and advances, and the bottom gyro wheel of vaulting pole 12 moves to the top of support along the protruding board of support, and the resistance that advances diminishes to disappearing, and spring connecting rod 14 kick-backs under the effect of spring, drives the kick-back of turning arm 11 simultaneously and resets, and then drives door 21 and kick-backs and reset.
The moving trolley 19 moves to the position under the gate valve 3 under the control of the PLC control device, so that the material receiving hopper 16 is also positioned under the gate valve 3, at the moment, the gate valve is opened under the control of the PLC control device, the material sample in the blanking chute falls into the material receiving hopper 16, the moving trolley 19 moves to the tail end of the track along the track under the driving of the slide wire 4, the hydraulic push rod 17 is opened under the control of the PLC control device, the rear end of the bottom of the material receiving hopper 16 is pushed to ascend, the material sample in the material receiving hopper 16 is poured into the blanking hopper 8, and the material sample in the blanking hopper 8 falls into the collecting container 9 along the pipeline and then is sent into a laboratory for testing.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides an intelligence sample conveyor, its characterized in that, the structure includes track mechanism, automatic sampling device, intelligent conveyor and the automatic device of unloading a kind, track mechanism comprises track, track support, slide-wire and rain-proof cover, automatic sampling device comprises sampling box, unloading scraper-trough conveyer and push-pull valve, intelligent conveyor comprises the removal dolly and connects the material hopper, the automatic device of unloading a kind includes hydraulic push rod, unloading funnel and collection container.
2. The intelligent sampling and conveying device according to claim 1, wherein the rail is fixedly installed at the upper part of the rail support, the slide line is fixedly installed at one side of the rail support, and the rain cover is fixedly installed at the upper part of the rail.
3. The intelligent sampling and conveying device as claimed in claim 2, wherein the slide wire is provided with a groove, a slide knife is installed in the groove, two running wheels are respectively arranged at the two side bottoms of the moving trolley, and the slide knife is fixedly connected with a steel plate at one side of the moving trolley, so that the moving trolley drives the slide knife to move.
4. The intelligent sampling and conveying device as claimed in claim 1 or 3, wherein the hydraulic push rod is mounted in the moving trolley, the top of the hydraulic push rod is fixedly connected with the rear end of the bottom of the material receiving hopper, the front end of the bottom of the material receiving hopper is hinged with the top of the moving trolley through a hinge, and the rear part of the material receiving hopper is lifted up to unload materials under the pushing of the hydraulic push rod.
5. The intelligent sampling and conveying device according to claim 1, wherein the sampling box is fixedly installed in one of the upper hoppers of the clinker trough conveyor, the blanking scraper-trough conveyor is fixedly installed between the upper hoppers and the lower hoppers of the clinker trough conveyor, and the gate valve is fixedly connected with the bottom of the blanking scraper-trough conveyor through the blanking pipe.
6. The intelligent sampling and conveying device as claimed in claim 4, wherein the bottom of the sampling box is further provided with a door opening structure, the door opening structure comprises a spring connecting rod, a connecting lever, a support rod and a door, one end of the connecting lever is hinged to one side of the door, the other end of the connecting lever is connected with one end of the spring connecting rod through a spring, the other end of the spring connecting rod is fixedly connected with the bottom of the sampling box through a spring, and one end of the support rod is fixedly connected with the middle of the connecting lever.
7. The intelligent sampling and conveying device according to claim 6, wherein the roller is fixedly mounted at the tail end of the support rod.
8. The intelligent sampling and conveying device according to claim 1, wherein the discharging hopper is fixedly installed below the tail end of the rail bracket, and the collecting container is located below the discharging hopper.
9. An intelligent sampling and conveying device according to claim 1 or 2, wherein a steel wire rope is fixedly mounted on the upper portion of the track and is inclined to prevent the track from deforming, and the inclined height of the steel wire rope is 3 m.
10. The intelligent sampling and conveying device of claim 1, further comprising a PLC control device, wherein the gate valve, the moving trolley and the hydraulic push rod are connected with the PLC control device at the same time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921327606.0U CN210638941U (en) | 2019-08-15 | 2019-08-15 | Intelligent sampling and conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921327606.0U CN210638941U (en) | 2019-08-15 | 2019-08-15 | Intelligent sampling and conveying device |
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| Publication Number | Publication Date |
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| CN210638941U true CN210638941U (en) | 2020-05-29 |
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| CN201921327606.0U Active CN210638941U (en) | 2019-08-15 | 2019-08-15 | Intelligent sampling and conveying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113063635A (en) * | 2021-02-25 | 2021-07-02 | 青岛征和工业股份有限公司 | Blanking and sampling device for stamping |
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2019
- 2019-08-15 CN CN201921327606.0U patent/CN210638941U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113063635A (en) * | 2021-02-25 | 2021-07-02 | 青岛征和工业股份有限公司 | Blanking and sampling device for stamping |
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