CN210637209U - Compressor pipeline assembly - Google Patents
Compressor pipeline assembly Download PDFInfo
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- CN210637209U CN210637209U CN201921493744.6U CN201921493744U CN210637209U CN 210637209 U CN210637209 U CN 210637209U CN 201921493744 U CN201921493744 U CN 201921493744U CN 210637209 U CN210637209 U CN 210637209U
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Abstract
The utility model discloses a compressor pipeline assembly and manufacturing method thereof, including first body and second body, the one end that the second body was kept away from to first body is equipped with the welding-free flange, the one end that the first body was kept away from to the second body is equipped with quick connector, the other end of first body is equipped with the bellows, fixed connection between second body and the first body, be equipped with the pipe clamp subassembly on the second body, the pipe clamp subassembly includes the base, cutting ferrule and location chucking spare, base and cutting ferrule chucking second body, location chucking spare is located between cutting ferrule and the base, the bottom of base and the top of cutting ferrule all are equipped with the step hole, the downthehole fastening screw that is equipped with of step, fastening screw's both ends all are equipped with fastening nut, fastening nut screws up in the step hole. The utility model discloses avoid rocking of compressor pipeline, guaranteed the normal operating of compressor pipeline, reduced the noise.
Description
Technical Field
The utility model belongs to the technical field of compressor equipment, concretely relates to compressor pipeline assembly.
Background
A compressor is a driven fluid machine that raises low-pressure gas into high-pressure gas, and is a heart of a refrigeration system. The refrigerating cycle is powered by sucking low-temperature and low-pressure refrigerant gas from the air suction pipe, driving the piston to compress the refrigerant gas through the operation of the motor, and discharging high-temperature and high-pressure refrigerant gas to the exhaust pipe. Thereby realizing a refrigeration cycle of compression → condensation (heat release) → expansion → evaporation (heat absorption). The compressors are classified into piston compressors, screw compressors, centrifugal compressors, linear compressors, and the like.
Because the compressor sends out high-pressure gas, and the friction with compressor pipeline assembly is more violent to having caused the rocking of compressor pipeline assembly, thereby having caused the influence to other parts operation in the compressor, having reduced the life of compressor pipeline assembly, still can produce the noise simultaneously.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the above technical problems existing in the prior art, the utility model provides a compressor pipeline assembly, through setting up first body and second body, connect the bellows between first body and second body, the bellows has improved the mechanical properties of whole pipeline, the load resistance of whole pipeline to the surrounding environment has been strengthened, the flexure of whole pipeline is not increased again, install the pipe clamp subassembly on the second body again, base and cutting ferrule pass through the second body of location chucking subassembly chucking, base and cutting ferrule carry out fixed connection through fastening screw, thereby the stability of compressor pipeline is increased, make the high-pressure gas that the compressor sent out when passing through the compressor pipeline, the compressor pipeline has avoided the rocking of compressor pipeline because of the setting of pipe clamp subassembly, the normal operating of compressor pipeline has been guaranteed, the noise is reduced; in the manufacturing method, the first pipe body and the second pipe body are bent according to the requirement, the first pipe body and the second pipe body are respectively bent through the matching of the extrusion assembly, the limiting seat and the L-shaped limiting plate, the operation is simple and convenient to implement, the bending angle is accurate and controllable, then the first pipe body is clamped through the clamping block on the clamping ring, the limiting column is inserted into the first pipe body for limiting, when the corrugated pipe is welded on the first pipe body, the first pipe body is ensured not to shake, the corrugated pipe is accurately connected with the first pipe body, meanwhile, the clamping of the first pipe body is convenient for the subsequent connection between the first pipe body and the second pipe body, then the second pipe body is clamped on the Z-shaped bracket, the second pipe body is fixed on the Z-shaped bracket through the adjustable supporting tile and the pushing block respectively, and then, the lifting screw rod is fixedly connected with the sliding block, realized that lifting screw control Z type support drives the second body and carries out elevating movement, slider control Z type support drives the second body and removes along the second spout to control the second body and aim at the back with first body center and dock, the installation is accomplished the back, takes off the first body and the second body that link together, conveniently installs quick connector, bumper shock absorber and pipe clamp subassembly in proper order on the second body, the manufacturing of compressor pipeline assembly is finally accomplished.
In order to solve the technical problem, the utility model discloses a following technical scheme:
compressor pipeline assembly, including first body and second body, the one end that the second body was kept away from to first body is equipped with the welding-free flange, and the one end that the first body was kept away from to the second body is equipped with quick connector, its characterized in that: the other end of first body is equipped with the bellows, fixed connection between second body and the first body, be equipped with the pipe clamp subassembly on the second body, the pipe clamp subassembly includes base, cutting ferrule and location chucking spare, base and cutting ferrule chucking second body, location chucking spare is located between cutting ferrule and the base, the bottom of base and the top of cutting ferrule all are equipped with the step hole, the downthehole fastening screw that is equipped with of step, fastening screw's both ends all are equipped with fastening nut, fastening nut screws up downthehole at the step. The utility model discloses a set up first body and second body, connect the bellows between first body and second body, the bellows has improved the mechanical properties of whole pipeline, the load resistance of whole pipeline to the surrounding environment has been strengthened, the flexibility of whole pipeline is not increased again, install the pipe clamp subassembly again on the second body, the base passes through location chucking subassembly chucking second body with the cutting ferrule, the base carries out fixed connection through fastening screw with the cutting ferrule, thereby the holistic stability of compressor pipeline has been increased, make the high-pressure gas that the compressor sent out when the compressor pipeline, the compressor pipeline is because the setting of pipe clamp subassembly, the rocking of compressor pipeline has been avoided, the normal operating of compressor pipeline has been guaranteed, the noise is reduced.
Further, the location chucking spare includes first fixing base, the location fixture block, second fixing base and rotational pin, first fixing base fixed connection is on the both sides of the bottom of cutting ferrule, location fixture block fixed connection is in the bottom of first fixing base, the bottom of location fixture block is equipped with the chucking groove, second fixing base fixed connection is on the both sides at the top of base, first fixing base is corresponding with second fixing base position, rotate between the bottom of rotational pin and the second fixing base and be connected with the pivot, the rotational pin matches with the chucking groove. The rotating pin on the second fixing seat rotates around the rotating shaft, so that the rotating pin is inserted into the clamping groove in the bottom of the positioning fixture block, the base and the clamping sleeve are quickly positioned and connected, and the fastening screw rod is conveniently led in between the clamping sleeve and the base to be fixedly connected.
Furthermore, the rotating pin is provided with an adjusting hole, and the rotating shaft penetrates through the adjusting hole. The adjusting hole is convenient for the rotating pin to adjust according to the distance between the first fixing seat and the positioning clamping block. Meanwhile, the rotating pin is convenient to place when not in use.
Further, the base is provided with a first groove, the clamping sleeve is provided with a second groove, a pipe clamping groove is formed between the first groove and the second groove, and the pipe clamping groove and the second pipe body are matched to enable the base and the clamping sleeve to clamp the second pipe body better, so that vibration and noise of the compressor pipeline assembly are reduced, and the service life of the compressor pipeline assembly is prolonged.
Further, the inner wall of the first groove and the inner wall of the second groove are both provided with buffer cushion blocks. Cushion block adopts the rubber material, gets up body parcel protection, can not produce the damage to body surface, has abundant buffering space, and the antidetonation is effectual, avoids the surface contact with the second body when being connected between cutting ferrule and base, can provide the protection for the second body.
Furthermore, a first flange plate is arranged at one end, close to the second pipe body, of the corrugated pipe, a second flange plate is arranged at one end, close to the corrugated pipe, of the second pipe body, and the first flange plate is fixedly connected with the second flange plate. Carry out sealing connection between with first body, second body through first ring flange and second ring flange, adopt flange joint to between the first body second body, convenient to use, and can bear great pressure, the leakproofness is good simultaneously.
Furthermore, the quick connector is provided with a splitter plate, and splitter holes are uniformly distributed on the splitter plate. High-pressure gas produced from the compressor enters the second pipe body through the quick connector, the splitter plate plays a role in dispersing high-pressure gas flow, the high-pressure gas flows through the splitter holes and then is dispersed into multiple strands, impact force on the second pipe body is reduced, the second pipe body is not prone to vibration, and therefore the second pipe body is protected, and the service life of the second pipe body is prolonged.
Further, the pipe body is provided with a damper. The shock absorber plays an elastic support effect to the second body to reduce the vibrations of second body, increased the life-span of second body, thereby increased the life-span of compressor pipeline assembly.
The manufacturing method of the compressor pipeline assembly is characterized by comprising the following steps:
a. preparation of the pipeline
Preparing two pipelines, wherein one pipeline is a first pipe body, the other pipeline is a second pipe body, a welding-free flange is installed at one end of the first pipe body, and simultaneously, threading is carried out at one end of the second pipe body;
b. bending of pipes
1) Bending of the first tube
Firstly, sliding a limiting seat along a first sliding groove on an operating platform, moving to a proper position, screwing a fastening screw on the limiting seat on the operating platform, fixedly connecting the limiting seat and the operating platform, then placing a first pipe body on the limiting seat, enabling a to-be-bent part of a first pipeline to abut against a limiting block on the limiting seat, then unscrewing first nuts on two sides of a fixed block, adjusting the position of a first threaded rod, enabling the first threaded rod to drive an L-shaped limiting plate fixedly connected to the end part of the first threaded rod, enabling the L-shaped limiting plate to abut against one end of the first pipeline, then enabling an extrusion assembly to carry out ejection through an ejection cylinder, enabling the extrusion assembly to move towards the first pipe body along the first sliding groove on the operating platform, starting to extrude the first pipe body after contacting the first pipe body, enabling the first pipe body to be bent, and controlling the bending angle of the first pipe body according to the moving distance of the extrusion assembly, bending the first pipe body to a proper angle, and then pushing the pushing cylinder to control the extrusion assembly to be far away from the first pipe body;
2) bending of the second tube
The operation of the step 1) is circulated, and the second pipe body is bent to a proper angle;
c. installation of corrugated pipe
1) Clamping of first pipe body
The bent first pipe body is positioned and clamped through a clamping assembly on an operation platform, the second nuts on two sides of the clamping ring are firstly screwed and loosened, then the second threaded rods distributed on the clamping ring in the circumferential direction are adjusted, so that the clamping block fixed on one end of the second threaded rod close to the center of the clamping ring clamps the first pipe body, then the second nuts are screwed and fixed on the clamping ring,
2) in-pipe spacing
After the clamping ring finishes clamping the first pipe body, a limiting component positioned on one side of the clamping ring close to the welding-free flange limits the first pipe body, the rotating shaft drives the sliding sleeve to rotate according to the position of the first pipe body, the sliding sleeve drives the limiting column to rotate, then adjusting nuts on two sides of the adjusting rod are unscrewed, then the pushing screw pushes the limiting column so that the limiting column is inserted into the first pipe body, and then the adjusting nuts are screwed on two sides of the adjusting rod;
3) installation of corrugated pipe
After the first pipe body is fixed, welding the corrugated pipe on a section of the first pipe body, which is far away from the welding-free flange;
d. clamping of second pipe body
Placing an L-shaped second pipe body on a Z-shaped support, enabling the top of the second pipe body to abut against an adjustable support tile at the top of the Z-shaped support, then installing a limiting sleeve on the top of the adjustable support tile, enabling the top end of the second pipe body to be fixed, enabling the bottom of the second pipe body to abut against the bottom of the Z-shaped support, and then tightly abutting the second pipe body by four abutting blocks circumferentially distributed on the outer side of the second pipe body, so that the bottom of the second pipe body is fixed;
e. fixed assembly
1) Center alignment
Loosening lifting nuts on lifting blocks on two sides of the Z-shaped support according to the central position of the first pipe body, driving the Z-shaped support to be lifted and adjusted along a lifting screw rod by the lifting blocks, keeping the center of the second pipe body at the same height as the center of the first pipe body, and then screwing the lifting nuts on two sides of the lifting blocks;
2) connection of first tube and second tube
A sliding block is arranged in a second sliding groove on the operating platform, the top of the sliding block is fixedly connected with the bottom of the lifting screw rod, and the sliding block drives the Z-shaped support to move along the second sliding groove to the first pipe body, so that a second flange plate on the second pipe body is abutted against a first flange plate on the corrugated pipe, and then the first flange plate is fixedly connected with the second flange plate;
3) assembly of quick connector and shock absorber
After the first pipe body and the second pipe body are connected, the limiting sleeve is opened, the pushing block is adjusted to be far away from the second pipe body, the clamping block is adjusted to be far away from the first pipe body, the limiting column is moved out of the first pipe body, the first pipe body and the second pipe body which are connected together are moved out of the operating platform, then the shock absorber is installed on the second pipe body, and then the quick-connection plug is installed at the end part of the second pipe body;
4) mounting of pipe clamp assemblies
Placing the second pipe body in the first groove of the base, and then placing the position of the cutting sleeve corresponding to the base
On the second body, carry out the location with cutting ferrule and base through the location chucking spare after that and be connected, rotate the rotating pin on the base for the rotating pin inserts in the chucking groove on the cutting ferrule, thereby is connected cutting ferrule and base location, then it is downthehole to penetrate the step of base with fastening screw from the step of cutting ferrule, twists fastening nut again at fastening screw's both ends, make fastening nut distribute to screw up downthehole with the step of base at the step of cutting ferrule downthehole.
Further, in step 1) of step b, the guide rod of the pushing cylinder pushes the rear end of the extrusion seat in the extrusion assembly, so that the extrusion seat moves towards the first pipe body along the first sliding groove, the extrusion wheels on two sides in the arc-shaped groove at the front end of the extrusion seat abut against the first pipe body, and the pushing cylinder controls the extrusion seat to continue moving to bend the first pipe body as one side of the first pipe body is abutted by the limiting block on the limiting seat. The extrusion seat is controlled through the pushing cylinder, the extrusion wheels on two sides prevent the first pipe body from being damaged in the extrusion process, the arrangement of the arc-shaped groove ensures that the first pipe body cannot abut against the extrusion seat after being bent, and the bending degree of the first pipe body can be controlled through the pushing cylinder.
The utility model discloses owing to adopted above-mentioned technical scheme, following beneficial effect has:
the utility model discloses a set up first body and second body, connect the bellows between first body and second body, the bellows has improved the mechanical properties of whole pipeline, the load resistance of whole pipeline to the surrounding environment has been strengthened, the flexibility of whole pipeline is not increased again, install the pipe clamp subassembly again on the second body, the base passes through location chucking subassembly chucking second body with the cutting ferrule, the base carries out fixed connection through fastening screw with the cutting ferrule, thereby the holistic stability of compressor pipeline has been increased, make the high-pressure gas that the compressor sent out when the compressor pipeline, the compressor pipeline is because the setting of pipe clamp subassembly, the rocking of compressor pipeline has been avoided, the normal operating of compressor pipeline has been guaranteed, the noise is reduced.
The utility model discloses well location chucking spare includes first fixing base, the positioning fixture block, second fixing base and kingpin, first fixing base fixed connection is on the both sides of the bottom of cutting ferrule, positioning fixture block fixed connection is in the bottom of first fixing base, the bottom of positioning fixture block is equipped with the chucking groove, second fixing base fixed connection is on the both sides at the top of base, first fixing base is corresponding with second fixing base position, it is connected with the pivot to rotate between the bottom of kingpin and the second fixing base, the kingpin matches with the chucking groove. The rotating pin on the second fixing seat rotates around the rotating shaft, so that the rotating pin is inserted into the clamping groove in the bottom of the positioning fixture block, the base and the clamping sleeve are quickly positioned and connected, and the fastening screw rod is conveniently led in between the clamping sleeve and the base to be fixedly connected.
The utility model discloses the one end that is close to the second body at the bellows is equipped with first ring flange, and the one end that the second body is close to the bellows is equipped with the second ring flange, fixed connection between first ring flange and the second ring flange. Carry out sealing connection between with first body, second body through first ring flange and second ring flange, adopt flange joint to between the first body second body, convenient to use, and can bear great pressure, the leakproofness is good simultaneously.
The utility model discloses in step b, through the cooperation of extrusion subassembly, spacing seat and L type limiting plate, bend first body and second body respectively, L type limiting plate can be adjusted according to the length of first body and second body, extensive applicability, spacing seat with the first spout of extrusion subassembly sharing, the portable convenience of spacing seat takes out first body and second body.
The utility model discloses in step c, carry out the clamping with first body through clamping ring facial make-up clamp piece and carry out the clamping, insert first body through spacing post and carry on spacingly, on welding the bellows to first body again, avoid rocking of first body among the bellows welding process, improved the welding precision, reduce operating personnel simultaneously, and make things convenient for being connected between subsequent first body and the second body.
The utility model discloses in step e, fixed connection between lifting screw and the slider, it drives the second body and carries out elevating movement to have realized lifting screw control Z type support, slider control Z type support drives the second body and removes along the second spout, thereby control the second body and dock with first body center alignment back, the precision that first body and second body are connected has been improved, take off the first body and the second body that link together, with quick connector in proper order, bumper shock absorber and pipe clamp unit mount to the second body, the operation range has been increased.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
fig. 1 is a schematic structural view of a compressor pipeline assembly of the present invention;
FIG. 2 is a schematic structural view of the base of the present invention;
fig. 3 is a schematic structural view of the bottom of the card sleeve of the present invention;
FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2;
fig. 5 is a schematic structural view of the second pipe body of the present invention when being bent;
fig. 6 is a schematic structural view of the present invention when the welding of the corrugated pipe is completed;
fig. 7 is a schematic structural view of the present invention when the first tube is connected to the second tube;
fig. 8 is a schematic structural view of the connection between the clamping assembly and the limiting assembly of the present invention;
FIG. 9 is an enlarged view of the structure at B in FIG. 6;
fig. 10 is an enlarged schematic view of the structure at C in fig. 7.
In the drawings, 1-a first tubular body; 2-a second tube; 3-welding-free flange; 4-quick plug-in connector; 5-a corrugated pipe; 6-a pipe clamp assembly; 7-a base; 8-cutting the ferrule; 9-positioning the retainer; 10-a stepped bore; 11-fastening screw; 12-a fastening nut; 13-a first fixed seat; 14-positioning a fixture block; 15-a second fixed block; 16-a rotation pin; 17-a clamping groove; 18-a rotating shaft; 19-a conditioning aperture; 20-a first groove; 21-a second groove; 22-cushion blocks; 23-a first flange; 24-a second flange; 25-a splitter plate; 26-a shunt hole; 27-a shock absorber; 28-an operating platform; 29-a first runner; 30-a limiting seat; 31-a limiting block; 32-fixed block; 33-a first threaded rod; 34-L-shaped limit plate; 35-a pressing assembly; 36-a jacking cylinder; 37-a clamping assembly; 38-clamping ring; 39-a second nut; 40-a second threaded rod; 41-clamping a clamping block; 42-a stop assembly; 43-rotating shaft; 44-a sliding sleeve; 45-adjusting the rod; 46-an adjusting nut; 47-pushing screw; 48-a limit post; 49-Z type stents; 50-adjustable back-up tile; 51-a stop collar; 52-pushing the block; 53-lifting block; 54-lifting nut; 55-lifting screw; 56-a second chute; 57-a slide block; 58-a guide rod; 59-a pressing assembly; 60-arc-shaped grooves; 61-extrusion wheel.
Detailed Description
As shown in fig. 1 to 4, for the utility model discloses compressor pipeline assembly, including first body 1 and second body 2, the one end that second body 2 was kept away from to first body 1 is equipped with exempts from to weld flange 3, and the one end that first body 1 was kept away from to second body 2 is equipped with quick connector 4.
The other end of the first pipe body 1 is provided with a corrugated pipe 5, the second pipe body 2 is fixedly connected with the first pipe body 1,
be equipped with pipe clamp assembly 6 on the second body 2, pipe clamp assembly 6 includes base 7, cutting ferrule 8 and location chucking spare 9, base 7 and cutting ferrule 8 chucking second body 2, location chucking spare 9 is located between cutting ferrule 8 and the base 7, the bottom of base 7 all is equipped with step hole 10 with the top of cutting ferrule 8, be equipped with fastening screw 11 in the step hole 10, fastening screw 11's both ends all are equipped with fastening nut 12, fastening nut 12 screws up in step hole 10.
Positioning clamping piece 9 includes first fixing base 13, positioning clamping block 14, second fixing base 15 and rotation pin 16, first fixing base 13 fixed connection is on the both sides of the bottom of cutting ferrule 8, positioning clamping block 14 fixed connection is in the bottom of first fixing base 13, positioning clamping block 14's bottom is equipped with chucking groove 17, 15 fixed connection of second fixing base is on the both sides at the top of base 7, first fixing base 13 is corresponding with 15 positions of second fixing base, it is connected with pivot 18 to rotate between rotation pin 16's bottom and the second fixing base 15, rotation pin 16 and chucking groove 17 phase-match. The rotating pin 16 on the second fixing seat 15 rotates around the rotating shaft 18, so that the rotating pin 16 is inserted into the clamping groove 17 positioned at the bottom of the positioning clamping block, the base 7 and the clamping sleeve 8 are quickly positioned and connected, and the fastening screw 11 is conveniently introduced between the clamping sleeve 8 and the base 7 to be fixedly connected.
The rotation pin 16 is provided with an adjustment hole 19, and the rotation shaft 18 passes through the adjustment hole 19. The adjusting hole 19 facilitates the adjustment of the rotating pin 16 according to the distance between the first fixing seat 13 and the positioning fixture block 14. At the same time, placement of the pivot pin 16 when not in use is facilitated.
The inner walls of the first groove 20 and the second groove 21 are provided with cushion blocks 22. Cushion block 22 adopts the rubber material, gets up the protection of body parcel, can not produce the damage to the body surface, has abundant buffering space, and the antidetonation is effectual, avoids the surface contact with second body 2 when being connected between cutting ferrule 8 and base 7, can provide the protection for second body 2.
The end of the corrugated pipe 5 close to the second pipe body 2 is provided with a first flange 23, the end of the second pipe body 2 close to the corrugated pipe 5 is provided with a second flange 24, and the first flange 23 and the second flange 24 are fixedly connected. Carry out sealing connection between with first body 1, second body 2 through first ring flange 23 and second ring flange 24, adopt flange joint to between 1 second body 2 of first body, convenient to use, and can bear great pressure, the leakproofness is good simultaneously.
The quick connector 4 is provided with a splitter plate 25, and splitter holes 26 are uniformly distributed on the splitter plate 25. High-pressure gas produced from the compressor enters the second pipe body 2 through the quick-connection-peg 4, the splitter plate 25 plays a role in dispersing high-pressure gas flow, the high-pressure gas flows through the splitter holes 26 and then is dispersed into multiple strands, impact force on the second pipe body 2 is reduced, the second pipe body 2 is not easy to vibrate, and therefore the second pipe body 2 is protected, and the service life of the second pipe body is prolonged.
The tube body is provided with a damper 27. The damper 27 plays a role of elastically supporting the second pipe body 2 to reduce the vibration of the second pipe body 2, increasing the life span of the second pipe body 2, thereby increasing the life span of the compressor pipe assembly.
As shown in fig. 5 to 10, the method for manufacturing the compressor pipeline assembly of the present invention includes the following steps:
a. preparation of the pipeline
Preparing two pipelines, wherein one pipeline is a first pipe body 1, the other pipeline is a second pipe body 2, installing a welding-free flange 3 at one end of the first pipe body 1, and simultaneously performing threading at one end of the second pipe body 2.
b. Bending of pipes
1) Bending of the first tube 1
Firstly, the limiting seat slides along the first sliding groove 29 on the operating platform 28, the fastening screw on the limiting seat 30 is screwed on the operating platform 28 after the limiting seat moves to a proper position, so that the limiting seat 30 is fixedly connected with the operating platform 28, then the first pipe body 1 is placed on the limiting seat 30, the to-be-bent part of the first pipeline is abutted against the limiting block 31 on the limiting seat 30, then the first nuts on two sides of the fixing block 32 are unscrewed, the position is adjusted, the first threaded rod 33 drives the L-shaped limiting plate 34 fixedly connected with the end part of the first threaded rod 33, so that the L-shaped limiting plate 34 is abutted against one end of the first pipeline, then the extrusion assembly 35 is pushed through the pushing cylinder 36, so that the extrusion assembly 35 moves towards the first pipe body 1 along the first sliding groove 29 on the operating platform 28, the first pipe body 1 starts to be extruded after contacting with the first pipe body 1, so that the first pipe body 1 is, the bending angle of the first pipe 1 is controlled according to the moving distance of the extrusion assembly 35, so that the first pipe 1 is bent to a proper angle, and then the pushing cylinder 36 controls the extrusion assembly 35 to be far away from the first pipe 1.
2) Bending of the second tube 2
The operation of the step 1) is circulated, and the second pipe body 2 is bent to a proper angle;
c. mounting of corrugated pipes 5
1) Clamping of first pipe body 1
The bent first pipe body 1 is positioned and clamped through a clamping assembly 37 on an operating platform 28, first, second nuts 39 on two sides of a clamping ring 38 are loosened by screwing, then second threaded rods 40 circumferentially distributed on the clamping ring 38 are adjusted, so that a clamping block 41 fixed on one end of the second threaded rod 40 close to the center of the clamping ring 38 clamps the first pipe body 1, then the second nuts 39 are tightened to be fixed on the clamping ring 38,
2) in-pipe spacing
After the clamping ring 38 finishes clamping the first pipe body 1, the limiting assembly 42 positioned on one side of the clamping ring 38 close to the welding-free flange 3 limits the first pipe body 1, the rotating shaft 43 drives the sliding sleeve 44 to rotate according to the position of the first pipe body 1, the sliding sleeve 44 drives the limiting column to rotate, then the adjusting nuts 46 on two sides of the adjusting rod 45 are unscrewed, then the pushing screw 47 pushes the limiting column 48, so that the limiting column 48 is inserted into the first pipe body 1, and then the adjusting nuts 46 are screwed on two sides of the adjusting rod 45;
3) mounting of corrugated pipes 5
After the first pipe body 1 is fixed, welding the corrugated pipe 5 on a section of the first pipe body 1 far away from the welding-free flange 3;
d. clamping of second pipe body 2
The second body 2 that will be the L type is placed on Z type support 49 for the top of second body 2 supports on the adjustable support tile 50 at the top of Z type support 49, installs the top of adjustable support tile 50 with stop collar 51 again, makes the top of second body 2 fixed, and the bottom of second body 2 supports in the bottom of Z type support 49, then with four top ejector pads 52 top tight second body 2 of circumference distribution in the outside of second body 2, make the bottom of second body 2 fixed.
e. Fixed assembly
1) Center alignment
According to the central position of the first pipe body 1, the lifting nuts 54 on the lifting blocks 53 on the two sides of the Z-shaped bracket 49 are unscrewed, the lifting blocks 53 drive the Z-shaped bracket 49 to carry out lifting adjustment along the lifting screw 55, so that the center of the second pipe body 2 and the center of the first pipe body 1 are kept at the same height, and then the lifting nuts 54 are screwed on the two sides of the lifting blocks 53.
2) Connection of a first tube 1 to a second tube 2
A slide block 57 is arranged in a second sliding groove 56 on the operating platform 28, the top of the slide block 57 is fixedly connected with the bottom of the lifting screw 55, and the slide block 57 drives the Z-shaped bracket 49 to move along the second sliding groove 56 towards the first pipe body 1, so that the second flange plate 24 on the second pipe body 2 is abutted against the first flange plate 23 on the corrugated pipe 5, and then the first flange plate 23 is fixedly connected with the second flange plate 24;
3) assembly of quick connector 4 and damper 27
After the first pipe body 1 and the second pipe body 2 are connected, the limiting sleeve 51 is opened, the pushing block 52 is adjusted to be far away from the second pipe body 2, the clamping block 41 is adjusted to be far away from the first pipe body 1, the limiting column 48 is moved out of the first pipe body 1, so that the first pipe body 1 and the second pipe body 2 which are connected together are moved out of the operating platform 28, then the shock absorber 27 is installed on the second pipe body 2, and then the quick-connection plug 4 is installed at the end part of the second pipe body 2;
4) mounting of pipe clamp assembly 6
The second pipe body 2 is placed in a first groove 20 of a base 7, the position of a clamping sleeve 8 corresponding to the base 7 is placed on the second pipe body 2, the clamping sleeve 8 is connected with the base 7 in a positioning mode through a positioning clamping piece 9, a rotating pin 16 on the base 7 is rotated, the rotating pin 16 is inserted into a clamping groove 17 in the clamping sleeve 8, the clamping sleeve 8 is connected with the base 7 in a positioning mode, a fastening screw 11 penetrates into a stepped hole 10 of the base 7 from a stepped hole 10 of the clamping sleeve 8, and fastening nuts 12 are screwed into two ends of the fastening screw 11, so that the fastening nuts 12 are screwed into the stepped hole 10 of the clamping sleeve 8 and the stepped hole 10 of the base 7 in a distributed mode.
In step 1) of step b, the guide rod 58 of the pushing cylinder 36 pushes the rear end of the extrusion seat 59 in the extrusion assembly 35, so that the extrusion seat 59 moves toward the first pipe body 1 along the first sliding groove 29, the extrusion wheels on two sides in the arc-shaped groove 60 at the front end of the extrusion seat 59 push against the first pipe body 1, and because one side of the first pipe body 1 is pushed against by the limiting block 31 on the limiting seat 30, the pushing cylinder 36 controls the extrusion seat 59 to continue moving, so that the first pipe body 1 is bent. The pushing cylinder 36 controls the extrusion seat 59, the extrusion wheels 61 on two sides prevent the first pipe body 1 from being damaged in the extrusion process, the arc-shaped groove 60 ensures that the first pipe body 1 cannot abut against the extrusion seat 59 after being bent, and the pushing cylinder 36 can control the bending degree of the first pipe body 1.
The utility model discloses a set up first body 1 and second body 2, connect bellows 5 between first body 1 and second body 2, bellows 5 has improved the mechanical properties of whole pipeline, the load resistance of whole pipeline to the surrounding environment has been strengthened, the flexibility of whole pipeline is not increased again, install pipe clamp assembly 6 on second body 2 again, base 7 and cutting ferrule 8 are through location chucking subassembly chucking second body 2, base 7 and cutting ferrule 8 carry out fixed connection through fastening screw 11, thereby the stability of compressor pipeline is increased, make the high-pressure gas that the compressor sent out when through the compressor pipeline, the compressor pipeline has avoided the rocking of compressor pipeline because of the setting of pipe clamp assembly 6, the normal operating of compressor pipeline has been guaranteed, the noise is reduced; in the manufacturing method, the first pipe body 1 and the second pipe body 2 are bent according to the requirement, the first pipe body 1 and the second pipe body 2 are respectively bent through the matching of the extrusion assembly 35, the limiting seat 30 and the L-shaped limiting plate 34, the operation is simple and convenient to implement, and the bending angle is accurate and controllable, then the first pipe body 1 is clamped through the clamping block 41 on the clamping ring 38, the limiting column 48 is inserted into the first pipe body 1 for limiting, when the corrugated pipe 5 is welded on the first pipe body 1, the first pipe body 1 is ensured not to shake, so that the corrugated pipe 5 is accurately connected with the first pipe body 1, meanwhile, the clamping of the first pipe body 1 is convenient for the subsequent connection between the first pipe body 1 and the second pipe body 2, then the second pipe body 2 is clamped on the Z-shaped bracket 49, the second pipe body 2 is respectively fixed on the Z-shaped bracket 49 through the adjustable supporting tile 50 and the top push block 52, then, fixed connection between lifting screw 55 and slider 57, it drives second body 2 and carries out elevating movement to have realized lifting screw 55 control Z type support 49, slider 57 control Z type support 49 drives second body 2 and moves along second spout 56, thereby control second body 2 and the butt joint of the first body 1 center alignment back, after the installation, take off the first body 1 and the second body 2 that link together, conveniently install quick connector 4, bumper shock absorber 27 and pipe clamp subassembly 6 on second body 2 in proper order, finally accomplish the manufacturing of compressor pipeline assembly.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered by the protection scope of the present invention.
Claims (8)
1. Compressor pipeline assembly, including first body and second body, the first body is kept away from the one end of second body is equipped with and exempts from to weld the flange, the second body is kept away from the one end of first body is equipped with quick connector, its characterized in that: the other end of first body is equipped with the bellows, the second body with fixed connection between the first body, be equipped with the pipe clamp subassembly on the second body, the pipe clamp subassembly includes base, cutting ferrule and location chucking spare, the base with the cutting ferrule chucking the second body, the location chucking spare is located the cutting ferrule with between the base, the bottom of base with the top of cutting ferrule all is equipped with the step hole, the downthehole fastening screw that is equipped with of step, fastening screw's both ends all are equipped with fastening nut, fastening nut screws up downthehole the step.
2. The compressor conduit assembly of claim 1 wherein: the location chucking spare includes first fixing base, location fixture block, second fixing base and rotational pin, first fixing base fixed connection be in on the both sides of the bottom of cutting ferrule, location fixture block fixed connection be in the bottom of first fixing base, the bottom of location fixture block is equipped with the chucking groove, second fixing base fixed connection be in on the both sides at the top of base, first fixing base with second fixing base position is corresponding, the bottom of rotational pin with it is connected with the pivot to rotate between the second fixing base, the rotational pin with the chucking groove matches.
3. The compressor conduit assembly of claim 2 wherein: the rotating pin is provided with an adjusting hole, and the rotating shaft penetrates through the adjusting hole.
4. The compressor conduit assembly of claim 1 wherein: the base is provided with a first groove, the clamping sleeve is provided with a second groove, a pipe clamp groove is formed between the first groove and the second groove, and the pipe clamp groove is matched with the second pipe body.
5. The compressor conduit assembly of claim 4 wherein: and the inner walls of the first groove and the second groove are provided with buffer cushion blocks.
6. The compressor conduit assembly of claim 1 wherein: the corrugated pipe is provided with a first flange plate at one end close to the second pipe body, a second flange plate is arranged at one end close to the corrugated pipe of the second pipe body, and the first flange plate is fixedly connected with the second flange plate.
7. The compressor conduit assembly of claim 1 wherein: the quick connector is provided with a splitter plate, and splitter holes are uniformly distributed on the splitter plate.
8. The compressor conduit assembly of claim 1 wherein: the pipe body is provided with a shock absorber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921493744.6U CN210637209U (en) | 2019-09-09 | 2019-09-09 | Compressor pipeline assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921493744.6U CN210637209U (en) | 2019-09-09 | 2019-09-09 | Compressor pipeline assembly |
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| CN210637209U true CN210637209U (en) | 2020-05-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110671299A (en) * | 2019-09-09 | 2020-01-10 | 浙江佛城制冷有限公司 | Compressor pipeline assembly and manufacturing method thereof |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110671299A (en) * | 2019-09-09 | 2020-01-10 | 浙江佛城制冷有限公司 | Compressor pipeline assembly and manufacturing method thereof |
| CN110671299B (en) * | 2019-09-09 | 2023-09-26 | 浙江佛城制冷有限公司 | Compressor pipeline assembly and manufacturing method thereof |
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Granted publication date: 20200529 |