CN210635898U - Semi-automatic quartz tube inside and outside full-polishing equipment - Google Patents
Semi-automatic quartz tube inside and outside full-polishing equipment Download PDFInfo
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- CN210635898U CN210635898U CN201921163484.6U CN201921163484U CN210635898U CN 210635898 U CN210635898 U CN 210635898U CN 201921163484 U CN201921163484 U CN 201921163484U CN 210635898 U CN210635898 U CN 210635898U
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Abstract
The utility model relates to the field of deep processing of quartz materials, in particular to a semi-automatic quartz tube inside and outside full-polishing device, which comprises a screw rod device, a lamp bracket moving device, a quartz tube supporting and rotating platform, a blast burner and a control console, wherein the screw rod device and the quartz tube supporting and rotating platform are both arranged at the upper end of a machine tool; the quartz tube supporting and rotating platform comprises a quartz tube body, a graphite roller transmission mechanism and a graphite roller bracket, wherein the quartz tube body is placed at the upper end of the graphite roller bracket; the lamp bracket moving device is arranged at the upper end of the moving seat and comprises a lifting moving platform and a lamp bracket, and the lamp bracket is arranged at the upper end of the lifting moving platform through a fixed seat; the console is arranged on the front side surface of the machine tool; the utility model discloses can reduce the harm to the human body under high temperature, the high hot environment in the current artifical polishing mode, also can reduce artifical input, improve machining efficiency, the lumber recovery of product is high, can satisfy the polishing processing of big quartz capsule in batches.
Description
Technical Field
The utility model relates to a quartz materials deep-processing field, concretely relates to inside and outside full polishing equipment of semi-automatic quartz capsule.
Background
With the increasing national support of new energy development projects, the photovoltaic solar power generation industry is developed vigorously. Correspondingly, the business volume of a series of upstream related industries is greatly increased, quartz products are used as indispensable contact consumables in the production link of photovoltaic solar power generation panels, the usage amount is rapidly increased, the production pressure of upstream quartz product supply enterprises is provided, the dependence on the manual technical level is high due to certain particularity of the deep processing industry of the quartz products, particularly, the polishing link of the quartz tube is realized, hands are operated by pure hands, 2 persons work simultaneously during polishing, one person polishes the inside and the other person polishes the outside, but the polishing mode still has many defects, for example, the ambient temperature during polishing is high, and the damage to the body of an operator is easily caused; the labor cost is high, the processing efficiency is low, the yield of products is low, and the large-batch requirements of the current market on quartz tubes cannot be met, so that the pressure is relieved by introducing polishing equipment with higher automation degree.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a semi-automatic quartz capsule inside and outside full polishing equipment to solve the problem that proposes among the above-mentioned background art.
The utility model discloses a realize through following technical scheme:
a semi-automatic quartz tube inside and outside full-polishing device comprises a screw rod device, a lamp bracket moving device, a quartz tube supporting and rotating platform, a blast lamp and a control console, wherein the screw rod device and the quartz tube supporting and rotating platform are both arranged at the upper end of a machine tool; the quartz tube supporting and rotating platform comprises a quartz tube body, a graphite roller transmission mechanism and a graphite roller support, wherein the quartz tube body is placed at the upper end of the graphite roller support; the lamp holder moving device is arranged at the upper end of the moving seat and comprises a lifting moving platform and a lamp holder, and the lamp holder is arranged at the upper end of the lifting moving platform through a fixed seat; the console is mounted on a front side surface of the machine tool.
Furthermore, two parallel sliding grooves are formed in the upper end face of the machine tool, and sliding blocks matched with the sliding grooves are fixed at the lower end of the moving seat.
Further, the graphite roller transmission mechanism comprises a second motor and a belt, and a driving wheel is fixed at the output end of the second motor; the graphite roller support comprises two parallel straight rods, 3-6 graphite rollers are fixed on the outer wall of each straight rod, the straight rods are rotatably mounted on the straight rod support, a driven wheel is fixed at the left end of each straight rod, and the belt is wound on the outer wall of each driven wheel and the outer wall of each driving wheel together.
Further, the lifting mobile platform comprises an electric hydraulic cylinder and a supporting platform, and the electric hydraulic cylinder is installed between the lower surface of the supporting platform and the upper surface of the mobile seat.
Further, the lighting fixture includes two parallel arrangement's lighting fixture monomer, and two the lighting fixture monomer set up respectively in the both sides of quartz capsule body pipe wall, two the free medial surface of lighting fixture all installs the blowtorch.
Further, the screw rod device, the lamp holder moving device and the quartz tube supporting and rotating platform are electrically controlled by the control console, and a program control panel and a power supply control panel are arranged on the front side face of the control console.
Has the advantages that:
compared with the prior art, the utility model discloses in quartz capsule body place in graphite gyro wheel support upper end, can drive the rotation of quartz capsule body under graphite gyro wheel drive mechanism's effect, fix the lighting fixture in lift moving platform upper end again, the lighting fixture includes two parallel arrangement's lighting fixture monomer, and make two lighting fixture monomer set up respectively in the both sides of quartz capsule body pipe wall, the blowtorch is all installed to the medial surface of two lighting fixture monomers, make blowtorch and quartz capsule body center keep on the same horizontal plane under lift moving platform's effect, the blowtorch is opened again, the oxyhydrogen gas flow of debugging blowtorch, make the temperature of blowtorch reach the appointed requirement, restart lead screw device, can drive the lighting fixture and move about, thereby can polish the inside and outside wall of quartz capsule body simultaneously; the utility model discloses can reduce the harm to the human body under high temperature, the high hot environment in the current artifical polishing mode, also can reduce artifical input, improve machining efficiency, the lumber recovery of product is high, can satisfy the polishing processing of big quartz capsule in batches.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the left half mechanism of the present invention;
FIG. 3 is a schematic diagram of the right half mechanism of the present invention;
fig. 4 is a top view of the lamp holder of the present invention;
fig. 5 is a schematic view of the connection between the driving wheel and the driven wheel in the present invention;
fig. 6 is a schematic structural view of the middle lifting mobile platform of the present invention.
The automatic control device comprises a screw rod device 1, a screw rod device 11, a first motor 12, a screw rod 13, a moving seat 14, a bearing frame 15, a sliding chute 16, a sliding block 2, a lamp holder moving device 21, a lifting moving platform 211, an electric hydraulic cylinder 212, a supporting platform 22, a lamp holder 221, a lamp holder single body 3, a quartz tube supporting and rotating platform 31, a quartz tube body 32, a graphite roller transmission mechanism 321, a second motor 321, a belt 322, a driving wheel 323, a graphite roller support 33, a straight rod 331, a graphite roller 332, a straight rod support 333, a driven wheel 334, a 4-spray lamp, a control table 5 and a machine tool 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a semi-automatic quartz tube inner and outer full-polishing device comprises a screw rod device 1, a lamp holder moving device 2, a quartz tube supporting and rotating platform 3, a blast lamp 4 and a control console 5, wherein the screw rod device 1 and the quartz tube supporting and rotating platform 3 are both arranged at the upper end of a machine tool 6, the screw rod device 1 comprises a first motor 11, a screw rod 12, a moving seat 13 and a bearing frame 14, the first motor 11 and the bearing frame 14 are both fixed on the upper end surface of the machine tool 6, the screw rod 12 is rotatably connected between the two bearing frames 14, the screw rod 12 is in threaded connection with the moving seat 13, the screw rod 12 penetrates through the left end of the moving seat 13 and penetrates out from the right end, the left end of the screw rod 12 is connected with the output end of the first motor 11 through a coupler, and then the moving seat 13 can be driven to move left or right by forward rotation or reverse; the quartz tube supporting and rotating platform 3 comprises a quartz tube body 31, a graphite roller transmission mechanism 32 and a graphite roller bracket 33, wherein the quartz tube body 31 is placed at the upper end of the graphite roller bracket 33; the lamp holder moving device 2 is arranged at the upper end of the moving seat 13, the lamp holder moving device 2 comprises a lifting moving platform 21 and a lamp holder 22, and the lamp holder 22 is arranged at the upper end of the lifting moving platform 21 through a fixed seat; the console 5 is mounted on the front side of the machine tool 6.
As a further improvement of the above scheme, the upper end surface of the machine tool 6 is provided with two parallel sliding grooves 15, and the lower end of the moving seat 13 is fixed with a sliding block 16 matched with the sliding grooves 15, so that the moving seat 13 is further limited to move linearly only leftwards or rightwards along the direction of the sliding grooves 15.
As a further improvement to the above scheme, the graphite roller transmission mechanism 32 includes a second motor 321 and a belt 322, and an output end of the second motor 321 is fixed with a driving wheel 323; graphite roller support 33 includes two parallel arrangement's straight-bar 331, and every straight-bar 331 outer wall all is fixed with 3 ~ 6 graphite rollers 332, straight-bar 331 all rotates to be installed on straight-bar frame 333, the left end of straight-bar 331 all is fixed with from driving wheel 334, from the outer wall of driving wheel 334 and action wheel 323 jointly around having connect belt 322, and then second motor 321 circular telegram back, can drive action wheel 323 and rotate, under the transmission of belt 322, can drive two and begin to rotate from driving wheel 334, further can drive straight-bar 331 and begin to rotate, the graphite rollers 332 of straight-bar 331 outer wall can drive quartz tube body 31 and begin the rotation.
As a further improvement to the above solution, the lifting and moving platform 21 includes an electric hydraulic cylinder 211 and a supporting platform 212, and the electric hydraulic cylinder 211 is installed between the lower surface of the supporting platform 212 and the upper surface of the moving base 13.
As a further improvement to the above scheme, the lamp holder 22 includes two lamp holder monomers 221 arranged in parallel, and the two lamp holder monomers 221 are respectively disposed on two sides of the tube wall of the quartz tube body 31, the torches 4 are respectively installed on inner side surfaces of the two lamp holder monomers 221, oxyhydrogen gas flow is introduced into the torches 4, after the oxyhydrogen gas flow is ignited, flame is sprayed to the inner and outer surfaces of the quartz tube body 31, and the quartz tube body 31 can be polished.
As a further improvement of the scheme, the screw rod device 1, the lamp holder moving device 2 and the quartz tube supporting and rotating platform 3 are electrically controlled by a control console 5, and a program control panel and a power supply control panel are arranged on the front side surface of the control console 5.
The working principle is as follows: the flow rate of oxyhydrogen gas of the blowtorch 4 and the moving speed sequence of the screw rod device 1 are compiled, so that the quartz tube body 31 can remove the bad burrs on the inner and outer tube walls of the quartz tube body 31 by using the temperature of oxyhydrogen flame combustion under the set conditions and combining with the moving program set by the console 5.
One specific application of the embodiment is as follows: (1) firstly, fixing a lamp holder 22 at the upper end of a lifting moving platform 21, wherein the lamp holder 22 comprises two lamp holder single bodies 221 which are arranged in parallel, the two lamp holder single bodies 221 are respectively arranged at two sides of the wall of a quartz tube body 31, the inner side surfaces of the two lamp holder single bodies 221 are respectively provided with a blowtorch 4, and the blowtorch 4 and the center of the quartz tube body 31 are kept on the same horizontal plane by controlling the lifting moving platform 21; (2) then, the quartz tube body 31 is placed at the upper end of the graphite roller bracket 33, and the quartz tube body 31 is controlled to rotate by the graphite roller transmission mechanism 32; (3) starting the blowtorch 4, and debugging oxyhydrogen airflow of the blowtorch 4 to ensure that the temperature of the blowtorch 4 reaches the specified requirement; (4) and then the control console 5 is used for controlling the movement speed and the movement direction of the screw rod device 1, so that the inner wall and the outer wall of the quartz tube body 31 can be polished.
The utility model discloses can reduce the harm to the human body under high temperature, the high hot environment in the current artifical polishing mode, also can reduce artifical input, improve machining efficiency, the lumber recovery of product is high, can satisfy the polishing processing of big quartz capsule in batches.
In the description of the present application, it should be noted that, unless otherwise specifically stated or limited, the terms "disposed," "mounted," "connected," and "connected" are used in a broad sense and can be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, connected through an intermediate medium, or connected to each other through the inside of two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to specific circumstances.
In the description of the present application, it should also be noted that reference to the description of the terms "one embodiment," "an example," "a specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Claims (6)
1. The utility model provides a semi-automatic quartz capsule is inside and outside full polishing equipment, includes screw rod device (1), lighting fixture mobile device (2), quartz capsule support and rotates platform (3), blowtorch (4) and control cabinet (5), its characterized in that: the screw rod device (1) and the quartz tube supporting and rotating platform (3) are both installed at the upper end of a machine tool (6), the screw rod device (1) comprises a first motor (11), a screw rod (12), a moving seat (13) and bearing frames (14), the first motor (11) and the bearing frames (14) are both fixed on the upper end face of the machine tool (6), the screw rod (12) is rotatably connected between the two bearing frames (14), the screw rod (12) is in threaded connection with the moving seat (13), the screw rod (12) penetrates through the left end of the moving seat (13) and penetrates out of the right end of the moving seat (13), and the left end of the screw rod (12) is connected with the output end of the first motor (11) through a coupler; the quartz tube supporting and rotating platform (3) comprises a quartz tube body (31), a graphite roller transmission mechanism (32) and a graphite roller bracket (33), wherein the quartz tube body (31) is placed at the upper end of the graphite roller bracket (33); the lamp holder moving device (2) is arranged at the upper end of the moving seat (13), the lamp holder moving device (2) comprises a lifting moving platform (21) and a lamp holder (22), and the lamp holder (22) is arranged at the upper end of the lifting moving platform (21) through a fixed seat; the console (5) is mounted on the front side surface of the machine tool (6).
2. The semi-automatic quartz tube inside and outside full-polishing apparatus according to claim 1, wherein: two parallel sliding grooves (15) are formed in the upper end face of the machine tool (6), and sliding blocks (16) matched with the sliding grooves (15) are fixed at the lower end of the moving seat (13).
3. The semi-automatic quartz tube inside and outside full-polishing apparatus according to claim 1, wherein: the graphite roller transmission mechanism (32) comprises a second motor (321) and a belt (322), and a driving wheel (323) is fixed at the output end of the second motor (321); the graphite roller support (33) comprises two parallel straight rods (331), 3-6 graphite rollers (332) are fixed on the outer wall of each straight rod (331), the straight rods (331) are rotatably mounted on a straight rod frame (333), a driven wheel (334) is fixed at the left end of each straight rod (331), and the outer walls of the driven wheel (334) and the driving wheel (323) are jointly wound with the belt (322).
4. The semi-automatic quartz tube inside and outside full-polishing apparatus according to claim 1, wherein: the lifting moving platform (21) comprises an electric hydraulic cylinder (211) and a supporting platform (212), and the electric hydraulic cylinder (211) is installed between the lower surface of the supporting platform (212) and the upper surface of the moving seat (13).
5. The semi-automatic quartz tube inside and outside full-polishing apparatus according to claim 1, wherein: the lighting fixture (22) includes two parallel arrangement's lighting fixture monomer (221), and two the lighting fixture monomer (221) set up respectively in the both sides of quartz capsule body (31) pipe wall, two the medial surface of lighting fixture monomer (221) is all installed blowtorch (4).
6. The semi-automatic quartz tube inside and outside full-polishing apparatus according to claim 1, wherein: the screw rod device (1), the lamp holder moving device (2) and the quartz tube supporting and rotating platform (3) are electrically controlled by the control console (5), and a program control panel and a power supply control panel are arranged on the front side face of the control console (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921163484.6U CN210635898U (en) | 2019-07-24 | 2019-07-24 | Semi-automatic quartz tube inside and outside full-polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921163484.6U CN210635898U (en) | 2019-07-24 | 2019-07-24 | Semi-automatic quartz tube inside and outside full-polishing equipment |
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| Publication Number | Publication Date |
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| CN210635898U true CN210635898U (en) | 2020-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921163484.6U Active CN210635898U (en) | 2019-07-24 | 2019-07-24 | Semi-automatic quartz tube inside and outside full-polishing equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112010543A (en) * | 2020-09-16 | 2020-12-01 | 久智光电子材料科技有限公司 | Blast burner and polishing device in quartz tube |
| CN112573809A (en) * | 2020-11-30 | 2021-03-30 | 杭州大和热磁电子有限公司 | Automatic fire polishing device for inner wall of quartz tube |
| CN115818941A (en) * | 2022-11-04 | 2023-03-21 | 杭州大和热磁电子有限公司 | Fine sintering method of quartz rod |
-
2019
- 2019-07-24 CN CN201921163484.6U patent/CN210635898U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112010543A (en) * | 2020-09-16 | 2020-12-01 | 久智光电子材料科技有限公司 | Blast burner and polishing device in quartz tube |
| CN112573809A (en) * | 2020-11-30 | 2021-03-30 | 杭州大和热磁电子有限公司 | Automatic fire polishing device for inner wall of quartz tube |
| CN115818941A (en) * | 2022-11-04 | 2023-03-21 | 杭州大和热磁电子有限公司 | Fine sintering method of quartz rod |
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