CN210621199U

CN210621199U - A full-automatic sanding finishing equipment for clothing production

Info

Publication number: CN210621199U
Application number: CN201921369572.1U
Authority: CN
Inventors: 邱冬华
Original assignee: Shenzhen New Frontier Clothing Co Ltd
Current assignee: Shenzhen New Frontier Clothing Co Ltd
Priority date: 2019-08-22
Filing date: 2019-08-22
Publication date: 2020-05-26
Anticipated expiration: 2029-08-22

Abstract

The utility model discloses a full-automatic sanding finishing equipment for clothing production mainly includes frame, emery wheel roller, compression roller, tensioning roller, guide roll, dull polish roller and drainage structure, the inboard right lower part of frame is rotated and is installed the guide roll, the frame inboard is located the guide roll top and is rotated and install the auxiliary roller, the frame inboard is located the left lower part of auxiliary roller and is rotated and install the dull polish roller, lateral wall fixed mounting has gear motor before the frame, and gear motor's motor shaft passes through shaft coupling fixed connection dull polish roller, the inboard upper portion of frame is rotated and is installed the emery wheel roller. The sanding equipment has a flexible structure, can quickly adjust the tension of the cloth and the contact area of the cloth and the grinding wheel, and has high debugging efficiency; in use, the lint wiped off in the sanding process is brushed off and recovered in time, the cloth cover is prevented from being stained and polluted in the later period, the static electricity treatment is carried out, and the hidden danger of production is avoided.

Description

A full-automatic sanding finishing equipment for clothing production

Technical Field

The utility model relates to a clothing sanding equipment specifically is a full-automatic sanding finishing equipment for clothing production.

Background

Sanding is that the emery wheel sand skin that utilizes the cladding on the high-speed running sand roller closely contacts with the fabric on the sanding machine, the sharp edges and corners of sand grain with the help of random arrangement on the sand skin at first pull out the fibre in the yarn and cut off into the long single fiber of 0.1 to 1MM, and then, the high-speed grinding of sand grain makes the short-staple form fine hair, and grind the fine hair of overlength flat, form even closely knit matte, fabric through the sanding, the outward appearance is fluffy abundant, the even soft thick solid of feeling, the factor that influences the sanding quality has mainly cloth tensioning force, the area of contact of cloth and emery wheel, the matte clean degree etc..

The existing roughening equipment has a simple and crude structure, the adjusting process of the cloth tensioning force and the contact area of the cloth and the grinding wheel is complicated, and the early-stage debugging efficiency is low; in use, the fluff wiped off in the sanding process cannot be timely treated, the cloth cover is stained and polluted when the depth cross-connecting strip plaid is processed, and the hidden production trouble can be caused due to the generation of static electricity and unreasonable storage of the fluff.

Disclosure of Invention

An object of the utility model is to provide a full-automatic sanding finishing equipment for clothing production to solve the problem that provides among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a full-automatic sanding finishing equipment for clothing production mainly comprises an outer frame, an abrasive wheel roller, a compression roller, a tensioning roller, a guide roller, a sanding roller and a drainage structure, wherein the guide roller is installed on the inner right lower part of the outer frame in a rotating manner, an auxiliary roller is installed on the inner side of the outer frame above the guide roller in a rotating manner, the sanding roller is installed on the inner side of the outer frame on the left lower part of the auxiliary roller in a rotating manner, a speed reducing motor is fixedly installed on the front side wall of the outer frame, a motor shaft of the speed reducing motor is fixedly connected with the sanding roller through a shaft coupling, the abrasive wheel roller is installed on the upper part of the inner side of the outer frame in a rotating manner, the sanding roller is installed between the abrasive wheel roller and the auxiliary roller in the inner side of the outer frame, conductive bristles are arranged on the outer side of the sanding roller, a protective shell matched, the motor shaft of the first motor is fixedly provided with a double gear, the outer side of the double gear is sleeved with a chain, the front ends of the grinding wheel roller and the brushing roller are fixedly provided with chain wheels matched with the chain, a compression roller is slidably arranged between the front side wall and the rear side wall of the upper middle part of the outer frame, the front end and the rear end of the compression roller are rotatably provided with slide seats through bearings, the front outer wall and the rear outer wall of the outer frame are fixedly provided with longitudinal guide frames matched with the slide seats, the longitudinal guide frames penetrate through the sliding connection slide seats, the middle part of the top end of the longitudinal guide frame is fixedly provided with a first telescopic cylinder, the bottom end of the first telescopic cylinder is fixedly connected with the side wall of the top end of the slide seat, the middle part of the bottom end of the longitudinal guide frame is fixedly provided with a first distance measuring module, the tensioning roller is slidably arranged between the front, horizontal guide frame right side fixed mounting has the second telescoping cylinder, horizontal guide frame left side fixed mounting has the second ranging module, tensioning seat top fixed mounting has relay motor, and relay motor's motor shaft passes through vertical shaft coupling and tensioning roller end assembly connection, frame front side fixed mounting has control module, the frame rear side runs through to be equipped with drainage structure.

As a further aspect of the present invention: the drainage structure mainly includes fan, drainage tube, casing, mesh board and flat mouth shell, the fan inlays to establish and installs inside the frame rear side wall, the air outlet department fixed mounting of fan has the drainage tube, the outer wall fixed mounting that the frame rear side is located the fan right part has the casing, and casing top lateral wall switches on with the drainage tube is fixed, the inboard inner wall fixed mounting that is located the drainage tube and goes out of casing has the flat mouth shell that the opening is preceding, the casing top is located the anterior lateral wall of drainage tube and inlays to establish and install the mesh board.

As a further aspect of the present invention: the lower part of the front side of the protective shell is fixedly provided with a grounding wire, the top end of the grounding wire is in sliding contact with the front end of the brush roller, and the bottom end of the grounding wire is fixedly connected with the front side wall of the outer frame through a bolt.

As a further aspect of the present invention: the cover plate is fixedly arranged on the right side of the outer frame, and the lower part of the cover plate is provided with a material passing port.

As a further aspect of the present invention: the control module is electrically connected with the first motor, the first telescopic cylinder, the second telescopic cylinder, the relay motor, the second distance measuring module, the first distance measuring module, the speed reducing motor and the fan, and the control module is electrically connected with an external power supply.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model has reasonable structural design, the sanding equipment has flexible structure, fast adjustment of the tension of the cloth and the contact area between the cloth and the grinding wheel, and high debugging efficiency; in use, the lint wiped off in the sanding process is brushed off and recovered in time, the cloth cover is prevented from being stained and polluted in the later period, the static electricity treatment is carried out, and the hidden danger of production is avoided.

Drawings

Fig. 1 is a schematic structural diagram of a full-automatic sanding finishing device for clothing production.

Fig. 2 is a schematic structural diagram of the interior of the full-automatic sanding finishing device for clothing production.

Fig. 3 is a schematic structural diagram at a in fig. 1.

Fig. 4 is a schematic structural diagram of a top view angle among a fan, an outer frame and a shell in the full-automatic sanding finishing equipment for clothing production.

Fig. 5 is a schematic structural view of the front view angle B in fig. 4.

In the figure: the device comprises an outer frame 1, a cover plate 2, a protective shell 3, a grinding wheel roller 4, a first motor 5, a brushing roller 6, a longitudinal guide frame 7, a first telescopic cylinder 8, a compression roller 9, a sliding seat 10, a second telescopic cylinder 11, a transverse guide frame 12, a relay motor 13, a second distance measurement module 14, a tensioning roller 15, a tensioning seat 16, a first distance measurement module 17, a grounding wire 18, a control module 19, a guide roller 20, a speed reduction motor 21, an auxiliary roller 22, a grinding roller 23, a fan 24, a chain 25, a drainage tube 26, a shell 27, a mesh plate 28 and a flat nozzle shell 29.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected" and "disposed" are to be construed broadly, and may for example be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-5, in the embodiment of the present invention, a full-automatic sanding finishing apparatus for clothing production mainly includes an outer frame 1, a grinding wheel roller 4, a press roller 9, a tension roller 15, a guide roller 20, a grinding roller 23 and a drainage structure, the guide roller 20 is rotatably installed on the right lower portion of the inner side of the outer frame 1, an auxiliary roller 22 is rotatably installed on the upper portion of the guide roller 20 on the inner side of the outer frame 1, the grinding roller 23 is rotatably installed on the left lower portion of the auxiliary roller 22 on the inner side of the outer frame 1, a speed reduction motor 21 is fixedly installed on the front side wall of the outer frame 1, a motor shaft of the speed reduction motor 21 is fixedly connected with the grinding roller 23 through a shaft coupling, the grinding wheel roller 4 is rotatably installed on the upper portion of the inner side of the outer frame 1, a brush roller 6 is rotatably installed between the grinding wheel roller 4 and the auxiliary roller 22 on the inner side of the outer frame 1, conductive brush bristles are, the side wall fixed mounting that the frame 1 front side is located the inside of protecting crust 3 has first motor 5, and the motor shaft fixed mounting of first motor 5 has double gear, and double gear outside cover is established and is installed chain 25, emery wheel roller 4 and brush hair roller 6 front end fixed mounting have with chain 25 complex sprocket, slidable mounting has compression roller 9 between the lateral wall around the upper portion in frame 1, and both ends rotate through the bearing and install slide 10 around compression roller 9, outer wall fixed mounting has with slide 10 complex vertical guide 7 around the frame 1, vertical guide 7 runs through sliding connection slide 10, vertical guide 7 top middle part fixed mounting has first telescoping cylinder 8, first telescoping cylinder 8 bottom fixed connection slide 10 top lateral wall, vertical guide 7 bottom middle part fixed mounting has first range finding module 17, slidable mounting has tensioning roller 15 between the lateral wall around the upper left portion of frame 1, both ends are rotated through the bearing and are installed tensioning seat 16 around the tensioning roller 15, outer wall fixed mounting has with the 16 complex horizontal guide frame 12 of tensioning seat around frame 1, and horizontal guide frame 12 runs through sliding joint tensioning seat 16, horizontal guide frame 12 right side fixed mounting has the second telescoping cylinder 11, horizontal guide frame 12 left side fixed mounting has second ranging

module

14, 16 top fixed mounting of tensioning seat has relay motor 13, and relay motor 13's motor shaft passes through perpendicular shaft coupling and 15 end assembly connections of tensioning roller, 1 front side fixed mounting of frame has

control module

19, 1 rear side of frame runs through and is equipped with drainage structure.

Drainage structure mainly includes fan 24, drainage tube 26, casing 27, mesh board 28 and flat mouth shell 29, fan 24 inlays to establish and installs inside 1 rear side wall of frame, the air outlet department fixed mounting of fan 24 has drainage tube 26, the outer wall fixed mounting that 1 rear side of frame is located 24 right parts of fan has casing 27, and casing 27 top lateral wall and drainage tube 26 are fixed to be switched on, the inner wall fixed mounting that casing 27 inboard is located drainage tube 26 and goes out has the flat mouth shell 29 that the opening is forward, casing 27 top is located the anterior lateral wall of drainage tube 26 and inlays to establish and install mesh board 28.

The lower part of the front side of the protective shell 3 is fixedly provided with a grounding wire 18, the top end of the grounding wire 18 is in sliding contact with the front end of the brush hair roller 6, and the bottom end of the grounding wire 18 is fixedly connected with the front side wall of the outer frame 1 through a bolt.

The right side of the outer frame 1 is fixedly provided with a cover plate 2, and the lower part of the cover plate 2 is provided with a material passing port.

The control module 19 is electrically connected with the first motor 5, the first telescopic cylinder 8, the second telescopic cylinder 11, the relay motor 13, the second distance measuring module 14, the first distance measuring module 17, the speed reducing motor 21 and the fan 24, the control module 19 is electrically connected with an external power supply, and the control module 19 adopts a PLC host.

The utility model discloses a theory of operation is:

the utility model relates to a full-automatic sanding finishing equipment for clothing production, when in use, open apron 2, coil the material according to the figure 2 position inside the frame 1, later close apron 2, supply power for consumer through control module 19, supply at the uniform velocity externally, pull in the material from apron 2 lower part feed opening, push out the material from apron 2 middle part feed opening at the uniform velocity through grinding roller 23, carry out the finished product rolling through external auxiliary equipment, and first motor 5 drives emery wheel roller 4 and brush hair roller 6 rotation direction and material moving direction are opposite, carry out sanding processing, and when the degree of need adjusting the sanding, can drive the pressure roller 9 from top to bottom through first telescoping cylinder 8 and carry out the regulation of the area of contact of cloth and emery wheel, can carry out the material tension regulation through second telescoping cylinder 11, automatic adjustment, save physical power, after the regulation is finished, the adjusted distance data can be stored through the second distance measuring module 14 and the first distance measuring module 17, the control module 19 correspondingly stores the distance data and the material process, the material process can be conveniently and directly called when being processed again, the field debugging is not needed to be carried out every time when raw materials are replaced, the fluff on the surface of the material is brushed down through the conductive bristles, the static electricity on the surface of the material is guided to the brushing roller 6, then the fluff is conducted with the outer frame 1 through the grounding wire 18 and the ground, the static electricity is eliminated, the fluff is sucked into the shell 27 through the fan 24, the fluff is filtered through the mesh plate 28, the fluff accumulated on the lower part of the mesh plate 28 is blown away by the flat nozzle shell 29 and falls into the lower part of the shell 27 under the action of gravity, the right side of the shell 27 is provided with a movable plate, the internal cleaning of the shell 27 can be carried out, the sanding device is flexible in structure, and can rapidly tension cloth, The contact area of the cloth and the grinding wheel is adjusted, and the debugging efficiency is high; in use, the lint wiped off in the sanding process is brushed off and recovered in time, the cloth cover is prevented from being stained and polluted in the later period, the static electricity treatment is carried out, and the hidden danger of production is avoided.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a full-automatic sanding finishing equipment for clothing production mainly includes frame (1), emery wheel roller (4), compression roller (9), tensioning roller (15), guide roll (20), dull polish roller (23) and drainage structure, its characterized in that, frame (1) inboard right side lower part is rotated and is installed guide roll (20), frame (1) inboard is located guide roll (20) top and is rotated and installs assist roller (22), frame (1) inboard is located assist roller (22) left lower part and is rotated and install dull polish roller (23), frame (1) preceding lateral wall fixed mounting has gear motor (21), and the motor shaft of gear motor (21) passes through shaft coupling fixed connection dull polish roller (23), emery wheel roller (4) are installed in frame (1) inboard upper portion rotation, frame (1) inboard is located to rotate between emery wheel roller (4) and assist roller (22) and installs brush roller (6), the outer side of the brush roller (6) is provided with conductive bristles, the upper part of the front side of the outer frame (1) is fixedly provided with a protective shell (3) matched with a grinding wheel roller (4) and a brush roller (6), the side wall of the front side of the outer frame (1) inside the protective shell (3) is fixedly provided with a first motor (5), a motor shaft of the first motor (5) is fixedly provided with a double gear, the outer side of the double gear is sleeved with a chain (25), the front ends of the grinding wheel roller (4) and the brush roller (6) are fixedly provided with chain wheels matched with the chain (25), a compression roller (9) is slidably arranged between the front side wall and the rear side wall of the middle upper part of the outer frame (1), a sliding seat (10) is rotatably arranged at the front end and the rear end of the compression roller (9) through bearings, a longitudinal guide frame (7) matched with the sliding seat (10) is fixedly arranged at the front, indulge guide frame (7) top middle part fixed mounting have first telescoping cylinder (8), first telescoping cylinder (8) bottom fixed connection slide (10) top lateral wall, indulge guide frame (7) bottom middle part fixed mounting have first range module (17), slidable mounting has tensioning roller (15) between the lateral wall around the upper left portion of frame (1), tensioning roller (15) front and back both ends are installed through the bearing rotation and are tensioned the seat (16), outer wall fixed mounting has horizontal guide frame (12) with tensioning seat (16) complex around frame (1), horizontal guide frame (12) run through sliding connection tensioning seat (16), horizontal guide frame (12) right side fixed mounting has second telescoping cylinder (11), horizontal guide frame (12) left side fixed mounting has second range module (14), tensioning seat (16) top fixed mounting has relay motor (13), relay motor (13)'s motor shaft passes through vertical shaft coupling and tensioning roller (15) end assembly connection, frame (1) front side fixed mounting has control module (19), frame (1) rear side is run through and is equipped with drainage structure.

2. The full-automatic sanding finishing equipment for clothing production according to claim 1, characterized in that, the drainage structure mainly includes fan (24), drainage tube (26), casing (27), mesh board (28) and flat mouth shell (29), fan (24) are inlayed and are installed inside frame (1) rear side wall, air outlet department fixed mounting of fan (24) has drainage tube (26), the outer wall fixed mounting that frame (1) rear side is located fan (24) right part has casing (27), casing (27) top lateral wall and drainage tube (26) fixed conduction, the inner wall fixed mounting that casing (27) inboard is located drainage tube (26) and goes out has flat mouth shell (29) that the opening is forward, casing (27) top is located the anterior lateral wall of drainage tube (26) and is inlayed and is installed mesh board (28).

3. The full-automatic sanding finishing equipment for clothing production according to claim 1, characterized in that a grounding wire (18) is fixedly installed at the lower part of the front side of the protective shell (3), the top end of the grounding wire (18) is in sliding contact with the front end of the brushing roller (6), and the bottom end of the grounding wire (18) is fixedly connected with the front side wall of the outer frame (1) through a bolt.

4. The full-automatic sanding finishing equipment for clothing production according to claim 1, characterized in that a cover plate (2) is fixedly installed on the right side of the outer frame (1), and a material passing port is formed in the lower part of the cover plate (2).

5. The full-automatic sanding and finishing device for clothing production according to claim 1, wherein the control module (19) is electrically connected with the first motor (5), the first telescopic cylinder (8), the second telescopic cylinder (11), the relay motor (13), the second distance measuring module (14), the first distance measuring module (17), the speed reducing motor (21) and the fan (24), and the control module (19) is electrically connected with an external power supply.