CN211972743U - Fluff collection device for sander - Google Patents
Fluff collection device for sander Download PDFInfo
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- CN211972743U CN211972743U CN202020494931.2U CN202020494931U CN211972743U CN 211972743 U CN211972743 U CN 211972743U CN 202020494931 U CN202020494931 U CN 202020494931U CN 211972743 U CN211972743 U CN 211972743U
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Abstract
本实用新型公开了磨毛机用绒毛收集装置,包括机箱、吸尘装置、刷毛辊和鼓风机,机箱前后两面分别设有进布口和出布口,机箱内转动连接有磨毛辊,吸尘装置与机箱密封连接。刷毛辊位于机箱内且与机箱转动连接,刷毛辊与磨毛辊相互平行且转动方向一致,刷毛辊上设有软体刷毛,软体刷毛与磨毛辊接触。鼓风机安装在机箱内且位于磨毛辊和出布口之间,鼓风机的鼓风口朝向面料与磨毛辊接触的面。带有软体刷毛的刷毛辊可将附着、缠绕在磨毛辊上的绒毛刷掉,鼓风机可吹去附着在面料表面的绒毛,然后在吸尘装置的吸力作用下,绒毛向机箱底部落下,最终被吸入吸尘装置中收集起来。
The utility model discloses a fluff collecting device for a bristle machine, comprising a casing, a dust suction device, a brush roller and a blower. The front and rear sides of the casing are respectively provided with a cloth inlet and a cloth outlet. The casing is rotatably connected with a bristle roller for dust collecting The device is hermetically connected to the chassis. The bristle roller is located in the casing and is connected with the casing in rotation. The bristle roller and the bristle roller are parallel to each other and rotate in the same direction. The bristle roller is provided with soft bristles, which are in contact with the bristle roller. The blower is installed in the cabinet and is located between the sanding roller and the cloth outlet, and the air outlet of the blower faces the surface where the fabric contacts the sanding roller. The bristle roller with soft bristles can brush off the fluff attached to and wrapped around the brushing roller, and the blower can blow off the fluff attached to the surface of the fabric, and then under the suction of the vacuum device, the fluff falls to the bottom of the chassis, and finally Inhaled and collected in a vacuum cleaner.
Description
技术领域technical field
本实用新型涉及印染设备领域,尤其涉及磨毛机用绒毛收集装置。The utility model relates to the field of printing and dyeing equipment, in particular to a fluff collecting device for a sanding machine.
背景技术Background technique
磨毛属于印染工艺中的后整理工艺,是指面料通过磨擦作用,使织物表面形成了一层具有短绒毛层感觉,既保留原有特性又赋予织物新的风格,增加了保暖性和柔软性,适用于冬季保暖性产品以及贴身使用的产品。Sanding belongs to the post-finishing process in the printing and dyeing process, which means that the fabric forms a layer of short pile on the surface of the fabric through friction, which not only retains the original characteristics but also gives the fabric a new style, increasing warmth and softness. , suitable for winter warm products and products for personal use.
磨毛需要应用到磨毛机,磨毛机中的磨毛辊在电机的带动下产生高速转动,与面料的表面产生相互摩擦,对面料进行磨毛。但因为磨毛辊要打磨面料表面,会产生大量的绒毛,一方面绒毛会附着在面料上,随面料向前行进至下一个印染流程,这样会影响最终的印染质量;另一方面,当磨毛辊使用一段时间后,绒毛就会附着、缠绕在磨毛辊上,这样会造成磨毛辊与面料之间的摩擦减小,对面料的打磨效果变差,进而导致面料磨毛效果差,起毛不均匀。现有技术中经常采用设置吸尘装置的办法来吸收磨毛产生的大量绒毛,但是对于磨毛辊上绒毛来说作用效果较差,一部分附着在面料表面的绒毛也无法吸收到,经常需要在磨毛机使用一段时间后就停机清理,影响了磨毛效果也降低了工作效率。Sanding needs to be applied to the sanding machine. The sanding roller in the sanding machine rotates at a high speed under the drive of the motor, and rubs against the surface of the fabric to sand the fabric. However, because the sanding roller needs to polish the surface of the fabric, a large amount of fluff will be generated. On the one hand, the fluff will adhere to the fabric and move forward with the fabric to the next printing and dyeing process, which will affect the final printing and dyeing quality; on the other hand, when grinding After the hair roller is used for a period of time, the fluff will be attached to and wrapped around the sanding roller, which will reduce the friction between the sanding roller and the fabric, and the polishing effect of the fabric will be worse, which will lead to poor sanding effect of the fabric. The fluff is uneven. In the prior art, the method of setting up a dust collector is often used to absorb a large amount of fluff produced by sanding, but the effect on the fluff on the sanding roller is poor, and a part of the fluff attached to the surface of the fabric cannot be absorbed. After a period of use, the sander will be shut down for cleaning, which affects the sanding effect and reduces work efficiency.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供磨毛机用绒毛收集装置,能够对磨毛过程中产生的绒毛进行收集,避免绒毛在面料表面附着和在磨毛辊上附着、缠绕。The technical problem to be solved by the utility model is to provide a fluff collection device for a sanding machine, which can collect the fluff generated during the sanding process and avoid the fluff from adhering to the surface of the fabric and from being attached and entangled on the sanding roller.
为解决上述技术问题,本实用新型提供了磨毛机用绒毛收集装置,包括机箱、吸尘装置、刷毛辊和鼓风机,机箱前后两面分别设有进布口和出布口,机箱内转动连接有磨毛辊,吸尘装置与机箱密封连接。刷毛辊位于机箱内且与机箱转动连接,刷毛辊与磨毛辊相互平行且转动方向一致,刷毛辊上设有软体刷毛,软体刷毛与磨毛辊接触。鼓风机安装在机箱内且位于磨毛辊和出布口之间,鼓风机的鼓风口朝向面料与磨毛辊接触的面。In order to solve the above-mentioned technical problems, the utility model provides a fluff collection device for a sander, including a case, a dust collector, a brush roller and a blower. The front and rear sides of the case are respectively provided with a cloth inlet and a cloth outlet. The sanding roller and the dust collector are sealed with the chassis. The bristle roller is located in the casing and is connected with the casing in rotation. The bristle roller and the bristle roller are parallel to each other and rotate in the same direction. The bristle roller is provided with soft bristles, which are in contact with the bristle roller. The blower is installed in the cabinet and is located between the sanding roller and the cloth outlet, and the air outlet of the blower faces the surface where the fabric contacts the sanding roller.
通过设置与磨毛辊平行且转动反向一致的刷毛辊,并且刷毛滚上设有软体刷毛,可将附着、缠绕在磨毛辊上的绒毛刷掉。通过在磨毛辊和出布口之间设置鼓风机,可对经过磨毛后的面料表面吹风,吹去附着在面料表面绒毛。然后在吸尘装置的吸力作用下,绒毛向机箱底部落下,最终被吸入吸尘装置中收集起来。By arranging a bristle roller that is parallel to the bristle roller and rotates in the same reverse direction, and the bristle roller is provided with soft bristles, the fluff attached to and wound on the bristle roller can be brushed off. By arranging a blower between the sanding roller and the cloth outlet, the surface of the sanded fabric can be blown to blow off the fluff attached to the surface of the fabric. Then, under the suction of the vacuum cleaner, the fluff falls to the bottom of the case, and is finally sucked into the vacuum cleaner for collection.
优选的,刷毛辊上软体刷毛的端部设为勾状。将刷毛辊上的软体刷毛的端部设置为勾状,可对一部分不易刷去的缠绕在磨毛辊上的绒毛进行清理,增强刷毛辊的刷毛效果。Preferably, the ends of the soft bristles on the bristle roller are hooked. The ends of the soft bristles on the bristle roller are set in a hook shape, so that a part of the fluff that is difficult to be brushed off the bristle roller can be cleaned, and the bristle effect of the bristle roller can be enhanced.
优选的,机箱内设有挡板,挡板围成漏斗形通道,吸尘装置伸入到漏斗形通道内。这样绒毛落入漏斗形空间后不易再扬起,直接被吸尘装置吸入收集起来,避免二次污染。Preferably, a baffle is provided in the case, the baffle encloses a funnel-shaped channel, and the dust suction device extends into the funnel-shaped channel. In this way, the fluff is not easy to be raised again after falling into the funnel-shaped space, and is directly inhaled and collected by the vacuum cleaner to avoid secondary pollution.
优选的,机箱内设有与磨毛辊相切的海绵块。一开始绒毛并不会直接缠绕在磨毛辊上,而是先附着在磨毛辊表面,此时先使用海绵块即可刷去大部分绒毛,可避免绒毛长时间跟随磨毛辊转动而缠绕在磨毛辊上,降低处理难度。Preferably, a sponge block tangent to the brushing roller is arranged in the cabinet. At the beginning, the fluff is not directly wound on the sanding roller, but firstly attached to the surface of the sanding roller. At this time, most of the fluff can be brushed off by using a sponge block, which can prevent the fluff from being entangled with the sanding roller for a long time. On the sanding roller, the difficulty of handling is reduced.
优选的,刷毛辊安装有移动装置,移动装置包括固定板、滑槽和气缸,固定板和气缸均固定安装在机箱的侧壁上,滑槽开设在固定板上。刷毛辊内转动连接有转轴,转轴滑动设置在滑槽中,转轴与气缸的活塞固定连接,由气缸控制转轴在滑槽内移动,通过气缸控制转轴在滑槽内移动,就可以调整刷毛辊与磨毛辊之间的距离。在使用磨毛辊对面料磨毛的开始一段时间内,绒毛并不会马上缠绕到磨毛辊上,而是附着在磨毛辊表面,另外在使用刷毛辊一段时间后,磨毛辊上的绒毛就可以被清理掉,因此不必在磨毛辊进行磨毛的同时一直使用刷毛辊进行刷毛。在需要刷毛辊对磨毛辊进行刷毛的时候,由气缸带动刷毛辊向前运动接触磨毛辊进行刷毛,在不需要刷毛辊对磨毛辊进行刷毛的时候,由气缸带动刷毛辊向后运动远离磨毛辊停止刷毛,这样可以节省刷毛辊的使用成本,更重要的是可以避免磨毛辊因长时间的受力而变形或倾倒,延长了磨毛辊的使用寿命。Preferably, the bristle roller is provided with a moving device, and the moving device includes a fixed plate, a chute and an air cylinder, the fixed plate and the air cylinder are fixedly installed on the side wall of the case, and the chute is opened on the fixed plate. A rotating shaft is rotatably connected in the brush roller, and the rotating shaft is slidably arranged in the chute. The rotating shaft is fixedly connected with the piston of the cylinder. The cylinder controls the rotating shaft to move in the chute. Distance between sanding rollers. During the initial period of time when the fabric is sanded with the brush roller, the fluff does not immediately wrap around the brush roller, but adheres to the surface of the brush roller. The fluff can be removed, so there is no need to use the bristle roller all the time to brush the bristles while the brushing roller is sanding. When the bristle roller is required to brush the grinding roller, the cylinder drives the brush roller to move forward to contact the grinding roller for brushing. When the brush roller is not required to brush the grinding roller, the cylinder drives the brush roller to move backward. Stop the bristles away from the brush roller, which can save the use cost of the brush roller. More importantly, it can prevent the brush roller from being deformed or overturned due to long-term force, and prolong the service life of the brush roller.
附图说明Description of drawings
图1本实用新型磨毛机用绒毛收集装置示意图Fig. 1 Schematic diagram of the fluff collection device used in the sander of the present utility model
图2本实用新型磨毛机用绒毛收集装置下部呈漏斗形示意图Fig. 2 is a funnel-shaped schematic diagram of the lower part of the fluff collecting device for the sander of the present invention
图3本实用新型中海绵块和带有移动装置的刷磨辊的示意图Figure 3 is a schematic diagram of the sponge block and the brush roller with a moving device in the present invention
图4本实用新型中刷毛辊上软体刷毛端部呈勾状示意图Figure 4 is a hook-shaped schematic diagram of the end of the soft bristles on the bristle roller in the utility model
其中,1.机箱 11.进布口 12.出布口 2.磨毛辊 3.吸尘装置 4.刷毛辊 5.鼓风机6.海绵 7.面料 8.软体刷毛 81.端部 9.挡板 101.滑槽 102.气缸 103.固定板Among them, 1.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
实施例一:如图1和图4所示,磨毛机用绒毛收集装置,包括机箱1、吸尘装置3、刷毛辊4和鼓风机5,机箱1设有进布口11和出布口12,吸尘装置3与机箱1密封连接,刷毛辊4与机箱1转动连接。机箱1内还转动连接有磨毛辊2,刷毛辊4与磨毛辊2相互平行且转动方向一致,刷毛滚4和磨毛滚2均由转动电机带动转动。刷毛辊4上设有软体刷毛8,本实施例中软体刷毛8的端部81设置为勾状,软体刷毛8与磨毛辊接触。鼓风机5安装在机箱1内且位于磨毛辊2和出布口12之间,鼓风机5的鼓风口朝向面料的磨毛面,所谓面料的磨毛面即面料与磨毛辊接触的面。Embodiment 1: As shown in Figure 1 and Figure 4, the fluff collection device for the sander includes a
其中图1中直线箭头表示面料行进方向,弧线箭头表示磨毛辊2和刷毛辊4的转动方向。The straight line arrows in FIG. 1 indicate the direction of travel of the fabric, and the arc arrows indicate the rotation directions of the
当使用磨毛机对面料进行磨毛处理时,使面料通过该磨毛机用绒毛收集装置,如图1所示,面料7从进布口11进入绒毛述收集装置,经过磨毛辊2时磨毛辊2对面料表面进行磨毛,磨毛辊2转动方向和面料前进方向相反。经磨毛辊2打磨后,面料7表面产生绒毛,在自身重力和吸尘装置3的吸力下,部分绒毛向机箱1底部落下,最终被吸入吸尘装置3中。When using a sanding machine to sand the fabric, make the fabric pass through the fluff collecting device for the sanding machine. As shown in FIG. The brushing
一部分绒毛附着在面料7表面上继续随面料向前行进,在经过鼓风机5时,利用鼓风机5吹向面料7的风将附着的绒毛吹离面料7表面,再经过吸尘装置3吸收,这部分绒毛被吸入吸尘装置3中。A part of the fluff is attached to the surface of the
一部分绒毛附着、缠绕在磨毛辊2上,随磨毛辊2转动,经过刷毛辊4时,刷毛辊4上的软体刷毛8与磨毛辊2接触,利用转动产生的摩擦力将绒毛刷掉。本实施例中采用端部81呈勾状的软体刷毛8,更容易将缠绕的绒毛勾出,进一步提高刷毛效果。绒毛被刷掉后在吸尘装置3的吸力作用下被收集到吸尘装置3中。A part of the fluff is attached and wound on the grinding
经过磨毛处理和绒毛收集后,面料从出布口12出机箱1,进入下一加工环节。After sanding treatment and fluff collection, the fabric is taken out of the
实施例二:如图2所示,本实施例与实施例一的区别在于,本实施例中机箱内设置挡板9,挡板9围成漏斗形通道,吸尘装置3伸入到漏斗形通道内。当使用磨毛机2对面料进行磨毛处理时,绒毛落入到挡板9形成的漏斗形通道内,被吸入到吸尘装置3中。可有效的避免落下的绒毛在机箱1内四处飘散,以防止落下的绒毛产生二次扬起。Embodiment 2: As shown in Figure 2, the difference between this embodiment and
实施例三:如图3所示,本实施例与实施例一的区别在于,本实施例中机箱1内设有与磨毛辊2相切的海绵块6,刷毛辊4设置有移动装置,移动装置包括固定板103、滑槽101和气缸102,固定板103和气缸102均固定安装在机箱1的侧壁上,滑槽101开设在固定板103上。刷毛辊4内转动连接有转轴,转轴上固定有驱动电机,驱动电机带动刷毛辊4转动。转轴滑动设置在滑槽101中,转轴与气缸102的活塞固定连接,由气缸102控制转轴在滑槽101内移动。在气缸102推动转轴时,驱动电机和刷毛辊4共同运动,就可以调整刷毛辊4与磨毛辊2之间的距离。Embodiment 3: As shown in FIG. 3 , the difference between this embodiment and
当使用磨毛机对面料进行磨毛处理时,一开始绒毛并不会直接缠绕在磨毛辊2上,而是先附着在磨毛辊2表面,此时先使用海绵块6即可刷去大部分绒毛,可通过气缸102带动刷毛辊4的转轴沿着滑槽101移动,进而带动刷毛辊4与磨毛辊2拉开一段距离,刷毛辊4不对磨毛辊2刷毛。待磨毛进行一段时间后,慢慢积累的未被刷去的绒毛开始缠绕在磨毛辊2上,此时再通过气缸102带动刷毛辊4的转轴沿着滑槽101移动,进而带动刷毛辊4与磨毛辊2靠近并接触,利用刷毛辊4上的软体刷毛8将绒毛清理出。在将绒毛清理完后,再次移动刷毛辊4离开磨毛辊2一段距离,仅使用海绵块6对磨毛辊2进行刷毛。When using the sanding machine to sand the fabric, the fluff will not be directly wound on the sanding
该实施例中的有益效果是:在无绒毛缠绕的情况下,先仅使用海绵块6刷去在磨毛辊2表面的绒毛,既可以及时有效的清理磨毛辊2上的绒毛,又可以避免磨毛辊2与刷毛辊4长时间的摩擦,可防止磨毛辊2表面变形,减少磨毛辊的损耗,增长磨毛辊的使用寿命。The beneficial effect of this embodiment is: in the case of no fluff entanglement, first only use the
以上所述仅为本实用新型的具体实施例,但本实用新型的技术特征并不局限于此,任何本领域的技术人员在本实用新型的领域内,所作的变化或修饰皆涵盖在本实用新型的专利范围之中。The above are only specific embodiments of the present utility model, but the technical features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art in the field of the present utility model are all included in the present utility model. within the scope of the new patent.
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| CN112941244A (en) * | 2021-01-27 | 2021-06-11 | 杨瑞青 | Production equipment for removing fluff on surface of leather in staggered rolling manner |
| CN114836930A (en) * | 2022-05-30 | 2022-08-02 | 浙江福发纺织有限公司 | Finishing equipment and process for superfine velvet environment-friendly fabric |
| CN115125692A (en) * | 2022-06-30 | 2022-09-30 | 义乌市爱啦家纺有限公司 | A sanding machine applied to the production of four-piece sanding fabrics on the bed |
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2020
- 2020-04-07 CN CN202020494931.2U patent/CN211972743U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112718623A (en) * | 2020-12-30 | 2021-04-30 | 张文锋 | Can realize comprehensive edulcoration device of classification's pile cloth |
| CN112941244A (en) * | 2021-01-27 | 2021-06-11 | 杨瑞青 | Production equipment for removing fluff on surface of leather in staggered rolling manner |
| CN114836930A (en) * | 2022-05-30 | 2022-08-02 | 浙江福发纺织有限公司 | Finishing equipment and process for superfine velvet environment-friendly fabric |
| CN114836930B (en) * | 2022-05-30 | 2022-11-25 | 浙江福发纺织有限公司 | Finishing equipment and process for superfine velvet environment-friendly fabric |
| CN115125692A (en) * | 2022-06-30 | 2022-09-30 | 义乌市爱啦家纺有限公司 | A sanding machine applied to the production of four-piece sanding fabrics on the bed |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201120 |
