CN210613401U - Online emulsification dispersion equipment capable of automatically selecting formula raw materials - Google Patents
Online emulsification dispersion equipment capable of automatically selecting formula raw materials Download PDFInfo
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- CN210613401U CN210613401U CN201920339492.5U CN201920339492U CN210613401U CN 210613401 U CN210613401 U CN 210613401U CN 201920339492 U CN201920339492 U CN 201920339492U CN 210613401 U CN210613401 U CN 210613401U
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Abstract
The utility model discloses an on-line emulsification and dispersion equipment capable of automatically selecting formula raw materials, which relates to the technical field of emulsion production and comprises a liquid supply device, a raw material tank, an emulsification device, a middle buffer tank and an output pipeline; the liquid supply device is connected with a liquid supply pipeline, the raw material tank is connected with a raw material pipeline, and the raw material pipeline and the liquid supply pipeline are both connected with the input end of the emulsifying device; the output end of the emulsifying device is connected with the inlet of the intermediate cache tank through a connecting pipeline, and the outlet of the intermediate cache tank is connected with the output pipeline; the liquid supply device comprises a plurality of dispersion tanks and a plurality of raw liquid tanks, the raw liquid tanks are used for providing different emulsifiers or dispersing agents, the raw liquid tanks are connected with inlets of the dispersion tanks through raw liquid pipelines, and outlets of the dispersion tanks are connected with the liquid supply pipelines. The device of the utility model can be erected on the production site of a client, is favorable for controlling the product quality, and can select the formula of the emulsion.
Description
Technical Field
The utility model relates to the technical field of emulsion production, in particular to an on-line emulsification and dispersion device capable of automatically selecting formula raw materials.
Background
Emulsion refers to a dispersion of two immiscible liquids, i.e., a mixture of one liquid dispersed as small droplets in the other liquid. At present, the application of the emulsion in industrial production is more and more extensive, for example, the paraffin emulsion can be used as a waterproof agent and is widely applied to the waterproofing of artificial boards.
At present, when the emulsion is used, the emulsion is cooled and cooled after being produced, and then the packaged emulsion is transported to a customer production site for subsequent use, so that the packaging and transportation cost is high. In addition, the existing emulsion production equipment generally mixes and stores a plurality of required raw materials in a storage tank, and then physically mixes and disperses the raw materials to form an emulsion, so that the produced emulsion is single in type, and the mixture ratio of the raw materials cannot be effectively adjusted.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a but online emulsification dispersion equipment of automatic selection formula raw materials to solve the above-mentioned problem that prior art exists, the device can erect at customer production site, is favorable to controlling the product quality, can select the formula of emulsion moreover as required.
In order to achieve the above object, the utility model provides a following scheme: the utility model provides an on-line emulsification and dispersion equipment capable of automatically selecting formula raw materials, which comprises a liquid supply device, a raw material tank, an emulsification device, a middle buffer tank and an output pipeline; the liquid supply device is connected with a liquid supply pipeline, the raw material tank is connected with a raw material pipeline, and the raw material pipeline and the liquid supply pipeline are both connected with the input end of the emulsifying device; the output end of the emulsifying device is connected with the inlet of the intermediate cache tank through a connecting pipeline, and the outlet of the intermediate cache tank is connected with the output pipeline;
the liquid supply device comprises a plurality of dispersion tanks and a plurality of raw liquid tanks, the raw liquid tanks are used for providing different emulsifiers or dispersing agents, the raw liquid tanks are connected with inlets of the dispersion tanks through raw liquid pipelines, and outlets of the dispersion tanks are connected with the liquid supply pipelines.
Preferably, the upper part of the dispersion tank is further provided with a hot water inlet, and the hot water inlet is connected with a hot water tank through a hot water pipeline and used for supplying hot water.
Preferably, the hot water pipeline and the raw liquid pipeline are respectively provided with a control valve, a metering pump and a flowmeter; the raw material pipeline is sequentially provided with a control valve, a flowmeter, a filter and a metering pump; and the liquid supply pipeline is sequentially provided with a control valve, a flowmeter, a filter and a metering pump.
Preferably, the outlets of the raw material tank, the dispersing tank and the middle buffer tank are all connected with a discharge valve, and the raw material pipeline and one side of the liquid supply pipeline, which is close to the emulsifying device, are also provided with the discharge valve.
Preferably, the raw material tank is provided with a plurality of raw materials for providing different raw materials to be emulsified.
Preferably, the raw material to be emulsified includes paraffin wax, and the emulsifier or dispersant includes lignosulfonate and/or polyvinyl alcohol.
Preferably, the emulsifying device adopts an emulsifying machine, a homogenizing machine or a homogenizing pump.
Preferably, the output pipeline is provided with a control valve, a flow meter and a metering pump, and an outlet of the output pipeline is also connected with the intermediate cache tank.
The utility model discloses for prior art gain following technological effect:
1) the on-line emulsification and dispersion equipment capable of automatically selecting the formula raw materials can be erected on a customer production site, emulsion is made on the site, and the emulsion is used on the site, so that the quality of products can be controlled by customers, and the whole device is controlled by a full-automatic PLC, so that the labor is saved;
2) the device is provided with a plurality of raw material tanks and a raw material tank, and can provide a plurality of different emulsifying agents or dispersing agents and raw materials to be emulsified according to requirements, so that the raw materials are added according to different formulas to process various different emulsions; and the proportion of various raw materials can be controlled by the arranged control valve, metering pump, flowmeter and the like.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an on-line emulsification and dispersion apparatus capable of automatically selecting formula materials according to the present invention;
1. raw material tank, 2, dispersing tank, 3, raw liquid tank, 4, emulsifying device, 5, intermediate buffer tank, 6, hot water tank, 7, metering pump, 8, control valve, 9, flowmeter, 10, filter, 11, glass observation hole, 12, feeding pump, 13 and discharge valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model aims at providing a but online emulsification dispersion equipment of automatic selection formula raw materials to solve the above-mentioned problem that prior art exists, the device can erect at customer production site, is favorable to controlling the product quality, can select the formula of emulsion moreover as required.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Example one
As shown in fig. 1, the embodiment provides an online emulsification and dispersion apparatus capable of automatically selecting formula raw materials, which includes a liquid supply device, a raw material tank 1, an emulsification device 4, an intermediate buffer tank 5, and an output pipeline; the liquid supply device is connected with a liquid supply pipeline and used for providing an emulsifier or dispersant aqueous solution, and the raw material tank 1 is connected with a raw material pipeline and used for providing a raw material to be emulsified. The raw material pipeline and the liquid supply pipeline are both connected with the input end of the emulsifying device 4; the output end of the emulsifying device 4 is connected with the inlet of the intermediate cache tank 5 through a connecting pipeline, the outlet of the intermediate cache tank 5 is connected with the output pipeline, and the output pipeline is connected with a subsequent production line.
The on-line emulsification and dispersion equipment capable of automatically selecting the formula raw materials can be erected on a customer production site, emulsion is made on the site, the emulsion is used on the site, the product quality can be controlled by customers, and the whole device is controlled by a full-automatic PLC, so that the labor is saved.
In this embodiment, the liquid supply device includes a dispersion tank 2 and a raw liquid tank 3, and the raw liquid tank 3 is provided with a plurality of tanks for supplying different types of emulsifiers or dispersants; the stock solution tank 3 is connected with an inlet of the dispersion tank 2 through a stock solution pipeline, and an outlet of the dispersion tank 2 is connected with the liquid supply pipeline.
In this embodiment, the upper portion of the dispersion tank 2 is further provided with a hot water inlet, and the hot water inlet is connected with a hot water tank 6 through a hot water pipeline for providing hot water. And the hot water pipeline can also be connected with a liquid supply pipeline, a raw material pipeline, an output pipeline and the like so as to be convenient for cleaning the pipeline.
Further, a control valve 8, a metering pump 7 and a flow meter 9 are arranged on the raw material pipeline, a control valve 8, a metering pump 7 and a flow meter 9 are arranged on the hot water pipeline, and the control valve 8, the flow meter 9, a filter 10 and the metering pump 7 are sequentially arranged on the raw material pipeline; the liquid supply pipeline is sequentially provided with a control valve 8, a flowmeter 9, a filter 10 and a metering pump 7, and the filter 10 is formed by adopting the existing filter and is used for filtering the raw material solution to be emulsified and the emulsifier or dispersant aqueous solution.
In this embodiment, the raw material tank 1 may also be provided with a plurality of raw material tanks 3 and 1 for providing different raw materials to be emulsified, and a plurality of different emulsifiers or dispersants and raw materials to be emulsified can be provided, so that the raw materials can be added according to different formulas to process various different emulsions; and the raw material pipeline, the liquid supply pipeline, the stock solution pipeline, the hot water pipeline and the like are all provided with a control valve 8, a metering pump 7, a flowmeter 9 and the like, so that the proportion of various raw materials (hot water, an emulsifier or a dispersant and the raw materials to be emulsified) can be controlled, and the feeding in proportion is realized.
In this embodiment, the outlets of the raw material tank 1, the dispersing tank 2 and the intermediate buffer tank 5 are all connected with a discharge valve 13, and the raw material pipeline and the liquid supply pipeline are also provided with a discharge valve 13 on the side close to the emulsifying device 4; the discharge valve 13 is arranged to discharge various raw materials from the discharge valve for recycling after the work is finished.
In this embodiment, paraffin is preferably used as a raw material to be emulsified, the emulsifier or dispersant of the emulsifier or dispersant aqueous solution includes lignosulfonate and/or polyvinyl alcohol, and the processed paraffin emulsion includes 40-60 parts by weight of paraffin, 1-5 parts by weight of emulsifier or dispersant, and 40-60 parts by weight of water; the paraffin emulsion is applied to artificial boards as a waterproof agent, and the production line connected with the output pipeline is the existing artificial board production line.
In this embodiment, the lignosulfonate may increase the dispersibility and the fluidity of the emulsion, reduce the strength of paraffin molecules, dilute dispersed paraffin, and reduce the usage amount of paraffin, and is sodium lignosulfonate or calcium lignosulfonate; the polyvinyl alcohol can effectively disperse and increase the dispersion and suspension time, the suspension effect and the colloid protection effect of the paraffin in water, and has the function of bonding and toughening wood fibers.
In this embodiment, the emulsifying device 4 employs an emulsifying machine, a homogenizer or a homogenizing pump, and specifically, the emulsifying machine may employ a vertical homogenizing head, a planetary mixer, a kettle bottom homogenizing head, or the like; the homogenizer can be a common high-pressure homogenizer or a pneumatic control high-pressure homogenizer; the homogenizing pump can be a three-stage pipeline type emulsifying pump, a single-stage emulsifying pump and the like. The output of emulsification device 4 is connected be provided with transparent glass on the connecting line and observe hole 11, conveniently observe the paraffin emulsion after the processing.
In this embodiment, the output line is provided with a control valve 8, a flow meter 9 and a metering pump 7 to facilitate the input of a quantitative emulsion into the subsequent production line; and the outlet of the output pipeline is also provided with a control valve 8 which is used for being connected with the intermediate cache tank to form a loop so as to conveniently recover the emulsion finished product in the output pipeline into the intermediate cache tank.
The method for producing the (paraffin) emulsion using the apparatus of this example comprises the following steps:
1) paraffin is put into a paraffin melting tank of a production workshop, is heated to 80-90 ℃ and is melted into liquid, and the liquid is pumped into a raw material tank 1 through a feeding pump 12;
2) heating the water in the hot water tank 6 to 80-90 ℃, and adding the water into the dispersion tank 2;
3) selecting an emulsifier or a dispersant-lignosulfonate and/or polyvinyl alcohol according to needs, adding the emulsifier or the dispersant in the specified raw liquid tank 3 into the dispersion tank 2 according to a proportion, and dissolving the emulsifier or the dispersant in hot water to form an emulsifier or dispersant aqueous solution;
4) connecting the raw material pipeline and the liquid supply pipeline with the selected emulsifying device 4;
5) extracting liquid paraffin and emulsifier or dispersant aqueous solution according to a predetermined proportion, and physically mixing and dispersing by an emulsifying device 4 to obtain emulsion;
6) pumping the processed emulsion into an intermediate buffer tank 5;
7) the emulsion in the intermediate buffer tank 5 is taken as a waterproof agent and is conveyed to a subsequent artificial board production line through an output pipeline;
8) the application position of the artificial board production line comprises the following steps: the medium/high density fiberboard application location is at the location of the thermo-mill discharge auger (as is the location of molten paraffin application) or discharge jet pipe; the application position of the shaving board is below the blanking belt before the core layer and the surface layer of the shaving board enter the glue mixer; the application position of the oriented strand board is the position before the surface layer strands and the long core layer strands enter the glue mixer.
In this embodiment, each pipeline is steam heat tracing.
The utility model discloses a concrete example is applied to explain the principle and the implementation mode of the utility model, and the explanation of the above example is only used to help understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (7)
1. An online emulsification dispersion equipment capable of automatically selecting formula raw materials is characterized in that: the device comprises a liquid supply device, a raw material tank, an emulsifying device, an intermediate buffer tank and an output pipeline; the liquid supply device is connected with a liquid supply pipeline, the raw material tank is connected with a raw material pipeline, and the raw material pipeline and the liquid supply pipeline are both connected with the input end of the emulsifying device; the output end of the emulsifying device is connected with the inlet of the intermediate cache tank through a connecting pipeline, and the outlet of the intermediate cache tank is connected with the output pipeline;
the liquid supply device comprises a plurality of dispersion tanks and a plurality of raw liquid tanks, the raw liquid tanks are used for providing different emulsifiers or dispersing agents, the raw liquid tanks are connected with inlets of the dispersion tanks through raw liquid pipelines, and outlets of the dispersion tanks are connected with the liquid supply pipelines.
2. The on-line emulsification and dispersion apparatus capable of automatically selecting formulation raw materials according to claim 1, wherein: the upper portion of dispersion jar still is provided with the hot water import, the hot water import is connected with the hot-water cylinder through the hot water pipe way for provide hot water.
3. The on-line emulsification and dispersion apparatus capable of automatically selecting formulation raw materials according to claim 2, wherein: the hot water pipeline and the raw liquid pipeline are respectively provided with a control valve, a metering pump and a flowmeter; the raw material pipeline is sequentially provided with a control valve, a flowmeter, a filter and a metering pump; and the liquid supply pipeline is sequentially provided with a control valve, a flowmeter, a filter and a metering pump.
4. The on-line emulsification and dispersion apparatus capable of automatically selecting formulation raw materials according to claim 3, wherein: the export of head tank, dispersion jar and middle buffer tank still all is connected with the relief valve, the raw materials pipeline with the feed line is close to one side of emulsification device is provided with the relief valve equally.
5. The on-line emulsification and dispersion apparatus capable of automatically selecting formulation raw materials according to claim 4, wherein: the raw material tank is provided with a plurality of for provide different raw materials of treating the emulsification.
6. The on-line emulsification and dispersion apparatus capable of automatically selecting formulation raw materials according to claim 1, wherein: the emulsifying device adopts an emulsifying machine, a homogenizer or a homogenizing pump.
7. The on-line emulsification and dispersion apparatus capable of automatically selecting formulation raw materials according to claim 1, wherein: the output pipeline is provided with a control valve, a flowmeter and a metering pump, and an outlet of the output pipeline is also connected with the intermediate cache tank.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920339492.5U CN210613401U (en) | 2019-03-18 | 2019-03-18 | Online emulsification dispersion equipment capable of automatically selecting formula raw materials |
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| CN201920339492.5U CN210613401U (en) | 2019-03-18 | 2019-03-18 | Online emulsification dispersion equipment capable of automatically selecting formula raw materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109908778A (en) * | 2019-03-18 | 2019-06-21 | 肇庆力合技术发展有限公司 | A kind of device and method of continuous production emulsion |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109908778A (en) * | 2019-03-18 | 2019-06-21 | 肇庆力合技术发展有限公司 | A kind of device and method of continuous production emulsion |
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