CN210603595U - Intelligent detection system for safe operation of online equipment - Google Patents
Intelligent detection system for safe operation of online equipment Download PDFInfo
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- CN210603595U CN210603595U CN201921370182.6U CN201921370182U CN210603595U CN 210603595 U CN210603595 U CN 210603595U CN 201921370182 U CN201921370182 U CN 201921370182U CN 210603595 U CN210603595 U CN 210603595U
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Abstract
The utility model discloses an online equipment safe operation intelligent detection system, which comprises an information acquisition module, wherein the information acquisition module mainly comprises a detector, and the detector is arranged at the position needing to be detected on a machine; the utility model discloses an install the detector in the position that needs the detection of operation machine, the part monitors in the in-process of motion, and the infrared radiation energy that the machine part launches reflects on infrared detector's photosensitive element to respond to with this information transmission and use the platform, convert the electric signal into the temperature value and handle for the thermal image display, when the temperature of transmitting back exceeds the default, in time report to the police and remind; the mode realizes the temperature measurement of the target object in the motion state including the rotary motion, the whole surface of the target object is covered by the temperature measurement range, and the temperature condition is monitored in real time.
Description
Technical Field
The utility model relates to an intelligent monitoring technical field specifically is an online equipment safe operation intellectual detection system.
Background
In the key of numerous industries and enterprises, core equipment or equipment components are easy to generate heat in the operation (motion state) process, and serious safety faults caused by the heat generation can be avoided. Compared with a static part with a larger volume, the prior art can only measure the temperature of one point or an extremely tiny area of the surface of the static part, when heat is transferred from a heat source part to the static part and is detected by a sensor, the static part often happens, the vehicle cannot be stopped in time when abnormity occurs, and an alarm is given, and the existing safe operation detection system cannot fundamentally prevent and eliminate faults, so that the online equipment safe operation intelligent detection system is provided.
Disclosure of Invention
An object of the utility model is to provide an online equipment safe operation intellectual detection system to solve in the above-mentioned background art at core equipment or equipment part at operation (motion state) in-process, generate heat easily, generate heat the serious fail safe that can arouse, prior art can't carry out temperature measurement or engineering practice in the target object in to the motion difficulty heavily can't overcome, prior art can only measure its table temperature a bit or extremely little region. When heat is transferred from the heat source part to the static part and is detected by the sensor, the problem that the heat is always generated and cannot be prevented in time is often caused.
In order to achieve the above object, the utility model provides a following technical scheme: an intelligent detection system for the safe operation of on-line equipment comprises
The system comprises an information acquisition module, a data acquisition module and a data processing module, wherein the information acquisition module mainly comprises a detector, and the detector is arranged at a position needing to be detected on a machine;
the system comprises an application platform, a data acquisition module, an information processing module, an image display processing module, a processing module, an alarm module and a storage module, wherein the information acquisition module transmits acquired optical signals to the receiving module through a data transmission link, then converts the optical signals into temperature images through the image display processing module, and displays the temperature images on a screen of a main control computer;
the detector includes photosystem protective housing and detection protective housing, the one end threaded connection of photosystem protective housing detects the inner wall of protective housing one end, install the optical lens in the photosystem protective housing, be equipped with the sensor mounting bracket in the detection protective housing, and sensor mounting bracket threaded connection detects in the protective housing, install infrared detector on the sensor mounting bracket, infrared detector is corresponding with the optical lens position, infrared detector one end is connected with the power supply battery, and connects the wire on the power supply battery, the one end at flexible adjustment mechanism is installed to the detector, the installation base is connected to flexible adjustment mechanism's the other end.
Preferably, flexible adjustment mechanism includes wire routing disc, bracing piece and No. two bracing pieces, the one end of bracing piece and No. two bracing pieces is through connecting pivot swing joint, be equipped with the wire routing disc in the connection pivot, the surface at the installation base is connected to the one end of bracing piece, the other end of No. two bracing pieces is connected on the detection protective housing of detector, is applicable to different environment.
Preferably, be equipped with inside wire passageway in bracing piece and No. two bracing pieces, the inside wire passageway top intercommunication of bracing piece and No. two bracing pieces has the slope wire passageway, the inside wire passageway bottom intercommunication of bracing piece has a wire chamber, the inside wire passageway bottom intercommunication of No. two bracing pieces has No. two wire chambers for the wire is whole not external, increases the security.
Preferably, be equipped with the wire passageway that runs through in the wire routing dish, the both ends that the wire runs through the passageway are located the surface of wire routing dish, and the wire routing dish is located the surface that the wire runs through the passageway and is equipped with the wiring that the wire outlet guaranteed the wire to be located a bracing piece and No. two bracing pieces, do not hinder the rotation of a bracing piece and No. two bracing pieces when avoiding the wire to expose.
Preferably, the first wire cavity and the second wire cavity are connected through an external wire tube, and the other end of the external wire tube is connected to the wire outlet, so that the external leakage of the wire is avoided.
Preferably, the top ends of the inner wire channels of the first wire cavity and the second wire cavity are communicated with an inclined wire channel, and the wire passes through the inclined wire channel and the inner wire channel of the first wire cavity and then penetrates through the wire through channel to enter the inner wire channel of the second wire cavity, so that the wire is ensured to be arranged inside.
Preferably, the data transmission link includes a wireless network, a switch and the like, and the stability of transmission is ensured.
Preferably, the processing module includes setting module and contrast module, the setting module is used for setting for the temperature early warning value, the contrast module is used for comparing setting value and detected value, the processing module includes setting module, contrast module and information module, the setting module is used for setting for the temperature early warning value, the contrast module is used for comparing setting value and detected value, the information module is used for setting for the peripheral environmental parameter of machine, including temperature range and weather condition for the temperature parameter when revising different scenes, ensure that the measuring range is targeted, report to the police and park after the contrast.
The utility model provides an online equipment safe operation intellectual detection system possesses following beneficial effect:
(1) the utility model discloses an install the detector in the position that needs the detection of operation machine, the part monitors in the in-process of motion, and the infrared radiation energy that the machine part launches reflects on infrared detector's photosensitive element to respond to the platform with this information transmission, convert the electric signal into the temperature value and handle for the thermal image display, when the temperature that transmits back surpasss the default, in time report to the police and remind; the mode realizes temperature measurement of a moving state including a target object in rotary motion, the whole surface of the moving state is covered by a temperature measurement range, the temperature condition is monitored in real time, and the vehicle is stopped in time when the problem of large temperature occurs.
(2) The utility model discloses an adopt flexible adjustment mechanism to be connected between detector and the installation base, with the fixed back of detector, through adjusting the position that a bracing piece and No. two bracing pieces in the flexible adjustment mechanism extend the detector to monitor, under flexible adjustment mechanism's effect, can stretch out and draw back the detector to corresponding position, thereby be applicable to different machines and scene.
(3) The utility model discloses a set up the inside conductor passageway that supplies the wire to pass through in bracing piece and No. two bracing pieces of flexible adjustment mechanism to set up the wire in the bottom wire routing disc of bracing piece and No. two bracing pieces and run through the passageway, wear out from the position that is close to the connection pivot after the wire gets into a bracing piece, then enter into the wire and walk in the disc, wear out the wire and walk and get into No. two bracing pieces after the disc again, utilize the wire to walk the disc and make it place at bracing piece and No. two bracing piece linking department safety.
(4) The utility model discloses an interface has interactivity and early warning function, can be according to the scene adjustment parameter setting of difference, and is unusual when the temperature rising trend, perhaps the temperature surpasss the warning value in advance and reports to the police, realization prevention that can be timely, the trend that appears unusually promptly in time carries out the parking feedback, and can realize quick time response.
Drawings
Fig. 1 is a schematic diagram of the system structure of the present invention;
FIG. 2 is a schematic diagram of an application platform structure of the present invention;
FIG. 3 is a schematic view of the flow structure of the present invention;
fig. 4 is a schematic view of the overall structure of the present invention;
fig. 5 is a schematic structural diagram of the detector of the present invention;
fig. 6 is a rear view of the adjusting mechanism of the present invention;
FIG. 7 is a schematic view of the internal structure of the adjusting mechanism of the present invention;
fig. 8 is a schematic side view of the adjusting mechanism of the present invention.
In the figure: 100. a detector; 110. a light system protective housing; 111. an optical mirror; 120. detecting a protective shell; 121. a power supply battery; 122. a sensor mounting bracket; 123. an infrared detector; 130. a wire; 200. a telescopic adjusting mechanism; 210. a wire routing disc; 211. an outlet; 212. a wire passing through the channel; 220. a lead external pipe; 230. a first support rod; 231. a first wire cavity; 240. a second support rod; 241. a second wire cavity; 250. connecting the rotating shaft; 260. a slanted wire passage; 270. an internal wire passage; 300. and (5) installing a base.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-8, the utility model provides a technical solution: an intelligent detection system for the safe operation of on-line equipment comprises
The system comprises an information acquisition module, a data acquisition module and a data processing module, wherein the information acquisition module mainly comprises a detector 100, and the detector 100 is arranged at a position needing to be detected on a machine;
the system comprises an application platform, a data acquisition module, an information processing module, an image display processing module, a processing module, an alarm module and a storage module, wherein the information acquisition module transmits acquired optical signals to the receiving module through a data transmission link, then converts the optical signals into temperature images through the image display processing module, and displays the temperature images on a screen of a main control computer;
the detector 100 includes photosystem protective housing 110 and detection protective housing 120, the one end threaded connection of photosystem protective housing 110 detects the inner wall of protective housing 120 one end, install optical lens 111 in the photosystem protective housing 110, be equipped with sensor mounting bracket 122 in the detection protective housing 120, and sensor mounting bracket 122 threaded connection detects in protective housing 120, install infrared detector 123 on the sensor mounting bracket 122, infrared detector 123 is corresponding with optical lens 111 position, infrared detector 123 one end is connected with battery 121, and connects wire 130 on the battery 121, the one end at flexible adjustment mechanism 200 is installed to detector 100, installation base 300 is connected to flexible adjustment mechanism 200's the other end.
The telescopic adjusting mechanism 200 comprises a wire routing disc 210, a first supporting rod 230 and a second supporting rod 240, one end of the first supporting rod 230 and the second supporting rod 240 is movably connected through a connecting rotating shaft 250, the wire routing disc 210 is arranged on the connecting rotating shaft 250, one end of the first supporting rod 230 is connected to the surface of the mounting base 300, the other end of the second supporting rod 240 is connected to the detection protective shell 120 of the detector 100, the first supporting rod 230 and the second supporting rod 240 are adjusted, the length of the telescopic adjusting mechanism 200 is increased or shortened to enable the detector 100 to be placed at a proper distance, the telescopic adjusting mechanism is applicable to different environments, and the detector 100 adopts a thermal imager, a radiation thermometer or other radiation heat temperature measuring instruments.
An inner wire channel 270 is arranged in the first supporting rod 230 and the second supporting rod 240, the top end of the inner wire channel 270 of the first supporting rod 230 and the second supporting rod 240 is communicated with an inclined wire channel 260, the bottom end of the inner wire channel 270 of the first supporting rod 230 is communicated with a wire cavity 231, the bottom end of the inner wire channel 270 of the second supporting rod 240 is communicated with a second wire cavity 241, the guide wire enters the inner wire channel 270 from the inclined wire channel 260 of the first supporting rod 230, then enters the inner wire channel 270 of the second supporting rod 240 through the wire routing disc 210, and finally penetrates out from the inclined wire channel 260 of the inner wire channel 270 of the second supporting rod 240, so that the wire is not externally arranged in the whole process, and the safety is improved.
Be equipped with wire through channel 212 in the wire routing disc 210, the both ends that the wire runs through channel 212 are located wire routing disc 210's surface, and wire routing disc 210 is located wire through channel 212's surface and is equipped with outlet 211, and wire 130 gets into from the outlet 211 of one side of wire routing disc 210, wears out from the outlet 211 of opposite side, does not hinder the rotation of a bracing piece 230 and No. two bracing pieces 240 when avoiding the wire to expose.
The first wire cavity 231 and the second wire cavity 241 are connected through the wire external tube 220, the other end of the wire external tube 220 is connected to the wire outlet 211, and the external part of the wire 130 is protected by the wire external tube 220 when entering and passing out of the two different internal wire channels 270.
The top ends of the internal lead channels 270 of the first lead cavity 231 and the second lead cavity 241 are communicated with an inclined lead channel 260, and the lead 130 passes through the inclined lead passage 260 and the inner lead passage 270 of the first lead chamber 231 and then passes through the lead penetration passage 212 into the inner lead passage 270 of the second lead chamber 241, the lead 130 connecting the probe 100 enters the inner lead channel 270 from the angled lead channel 260 of the first support bar 230, then the first supporting rod 230 is penetrated out of the first wire cavity 231, enters the wire external tube 220, finally enters the wire through channel 212 of the wire routing disc 210, finally penetrates out of the wire external tube 220 at the other end of the wire routing disc 210, enters the internal wire channel 270 of the second supporting rod 240 from the second wire cavity 241, and finally is connected with an external 220V alternating current power supply, the mode ensures that the lead is safe in trend and avoids twisting the lead into a machine externally in the use process.
The data transmission link comprises a wireless network, a switch and the like, and is convenient for stably transmitting data.
The processing module comprises a setting module and a comparison module, the setting module is used for setting a temperature early warning value, the comparison module is used for comparing a set value and a detection value, the processing module comprises a setting module, a comparison module and an information module, the setting module is used for setting the temperature early warning value, the comparison module is used for comparing the set value and the detection value, the information module is used for setting environmental parameters around the machine, including temperature ranges and weather conditions, and the environmental parameters are used for correcting temperature parameters in different scenes, so that the pertinence of the measurement range is ensured, a user can set temperature limits required by different parts on the setting module of the application platform, the comparison module compares the detected temperature with the set temperature, and when the temperature exceeds the set value, the alarm module is started.
It should be noted that, an intelligent detection system for the safe operation of an online device, when in operation, is fixed on a machine by using bolts, because the detector 100 is connected with the installation base 300 by using the telescopic adjusting mechanism 200, and the first support rod 230 and the second support rod 240 in the telescopic adjusting mechanism 200 are rotatably connected by using the connecting rotating shaft 250, when in use, the first support rod 230 and the second support rod 240 are rotatably adjusted to extend therebetween, so as to extend the detector 100 to a desired position, and the infrared detector 123 in the detector 100 is aligned with a component to be detected, such as a rotating shaft, wherein because the inner wire channel 270 is arranged inside the first support rod 230 and the second support rod 240, the wire routing disc 210 between the first support rod 230 and the second support rod 240 is provided with the wire through channel 212, the wire 130 connected with the detector 100 enters the inner wire channel 270 from the inclined wire channel 260 of the first support rod 230, then, the first supporting rod 230 penetrates out of the first wire cavity 231, enters the wire external tube 220, finally enters the wire penetrating channel 212 of the wire routing disc 210, finally penetrates out of the wire external tube 220 at the other end of the wire routing disc 210, enters the internal wire channel 270 of the second supporting rod 240 from the second wire cavity 241, and finally is connected with an external 220V alternating current power supply, the wire is safe in trend in the mode, the wire is prevented from being externally twisted into a machine in the using process, during detection, infrared radiation energy emitted from the surface of a detection part is reflected on a photosensitive element of the infrared detector 123, then is transmitted into a receiving module of an application platform through a data transmission link, then is converted into a temperature image through an image display processing module and is displayed on a screen of a main control computer, and an electric signal of the electric signal conversion module is converted into a temperature value and then is transmitted into the processing module, the processing module analyzes and processes the temperature, when the temperature exceeds a set value, the alarm module is started to alarm and remind, the motion state including the target object in the rotary motion is conveniently found in time, the temperature of the target object in the rotary motion is measured by the mode, the whole surface of the target object is covered by the temperature measurement range, the temperature condition is monitored in real time, and when the temperature is larger, the vehicle is stopped in time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An online equipment safe operation intelligent detection system is characterized by comprising
The system comprises an information acquisition module, a data acquisition module and a data processing module, wherein the information acquisition module mainly comprises a detector (100), and the detector (100) is arranged at a position needing to be detected on a machine;
the system comprises an application platform, a data acquisition module, an information processing module, an image display processing module, a processing module, an alarm module and a storage module, wherein the information acquisition module transmits acquired optical signals to the receiving module through a data transmission link, then converts the optical signals into temperature images through the image display processing module, and displays the temperature images on a screen of a main control computer;
the probe (100) comprises a light system protective housing (110) and a detection protective housing (120), one end of the light system protective shell (110) is connected with the inner wall of one end of the detection protective shell (120) in a threaded mode, an optical lens (111) is arranged in the optical system protective shell (110), a sensor mounting rack (122) is arranged in the detection protective shell (120), and the sensor mounting bracket (122) is connected in the detection protective shell (120) by screw thread, an infrared detector (123) is arranged on the sensor mounting frame (122), the position of the infrared detector (123) corresponds to that of the optical lens (111), one end of the infrared detector (123) is connected with a power supply battery (121), a power supply battery (121) is connected with a lead (130), the detector (100) is arranged at one end of the telescopic adjusting mechanism (200), the other end of the telescopic adjusting mechanism (200) is connected with a mounting base (300).
2. The intelligent detection system for the safe operation of the online equipment according to claim 1, characterized in that: flexible adjustment mechanism (200) include wire routing disc (210), bracing piece (230) and No. two bracing pieces (240), the one end of bracing piece (230) and No. two bracing pieces (240) is through connecting pivot (250) swing joint, be equipped with wire routing disc (210) on connecting pivot (250), the surface at installation base (300) is connected to the one end of bracing piece (230), the other end of No. two bracing pieces (240) is connected on detection protective housing (120) of detector (100).
3. The intelligent detection system for the safe operation of the online equipment according to claim 2, characterized in that: be equipped with inside wire passageway (270) in bracing piece (230) and No. two bracing pieces (240), inside wire passageway (270) top intercommunication of bracing piece (230) and No. two bracing pieces (240) has slope wire passageway (260), inside wire passageway (270) bottom intercommunication of bracing piece (230) has wire chamber (231), inside wire passageway (270) bottom intercommunication of bracing piece (240) has wire chamber (241) No. two.
4. The intelligent detection system for the safe operation of the online equipment according to claim 2, characterized in that: be equipped with wire through channel (212) in wire wiring dish (210), the both ends that wire through channel (212) are located the surface of wire wiring dish (210), and wire wiring dish (210) are located the surface that wire through channel (212) and are equipped with outlet (211).
5. The intelligent detection system for the safe operation of the online equipment according to claim 3, characterized in that: the first lead cavity (231) is connected with the second lead cavity (241) through a lead external pipe (220), and the other end of the lead external pipe (220) is connected to the outlet (211).
6. The intelligent detection system for the safe operation of the online equipment according to claim 3, characterized in that: the top ends of the internal lead channels (270) of the first lead cavity (231) and the second lead cavity (241) are communicated with an inclined lead channel (260), and a lead (130) passes through the inclined lead channel (260) and the internal lead channel (270) of the first lead cavity (231) and then passes through the lead through channel (212) to enter the internal lead channel (270) of the second lead cavity (241).
7. The intelligent detection system for the safe operation of the online equipment according to claim 1, characterized in that: the data transmission link comprises a wireless network, a switch and the like.
8. The intelligent detection system for the safe operation of the online equipment according to claim 1, characterized in that: the processing module comprises a setting module, a comparison module and an information module, wherein the setting module is used for setting a temperature early warning value, the comparison module is used for comparing a set value with a detection value, and the information module is used for setting environmental parameters around the machine, including a temperature range and a weather condition, and used for correcting temperature parameters in different scenes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921370182.6U CN210603595U (en) | 2019-08-22 | 2019-08-22 | Intelligent detection system for safe operation of online equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921370182.6U CN210603595U (en) | 2019-08-22 | 2019-08-22 | Intelligent detection system for safe operation of online equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210603595U true CN210603595U (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921370182.6U Active CN210603595U (en) | 2019-08-22 | 2019-08-22 | Intelligent detection system for safe operation of online equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210603595U (en) |
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2019
- 2019-08-22 CN CN201921370182.6U patent/CN210603595U/en active Active
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