CN210590140U - Tire vulcanizing device capable of pre-introducing saturated steam - Google Patents
Tire vulcanizing device capable of pre-introducing saturated steam Download PDFInfo
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- CN210590140U CN210590140U CN201921541710.XU CN201921541710U CN210590140U CN 210590140 U CN210590140 U CN 210590140U CN 201921541710 U CN201921541710 U CN 201921541710U CN 210590140 U CN210590140 U CN 210590140U
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Abstract
The utility model discloses a tire vulcanizing device capable of leading saturated steam in advance, which comprises a first hot plate, wherein a first saturated steam pipeline for leading in steam is fixedly arranged on the surface of one side of the first hot plate, a second hot plate is arranged below the first hot plate, and a second saturated steam pipeline for leading in steam is fixedly arranged on the surface of one side of the second hot plate; a mould is fixedly arranged between the first hot plate and the second hot plate, a tire is placed in the mould, a capsule is placed in the tire, and a plunger is fixedly arranged in the middle of the lower surface of the second hot plate; the utility model discloses in through changing into two mouthfuls of entering with the import way, communicate first saturated steam conduit, second saturated steam conduit and hot water inlet pipeline respectively, can reduce the live time of overheated water in the whole vulcanization process effectively, and reach energy saving consumption, reduce cost's purpose.
Description
Technical Field
The utility model relates to a tire vulcanization technical field especially relates to a can lead to tire vulcanizer of saturated steam in advance.
Background
The essence of tire vulcanization is the process of reacting macromolecular chains with sulfur under a certain temperature and pressure condition, and forming a three-dimensional network structure by linear structure crosslinking. Most vulcanization systems in the industry today operate as follows: the superheated water with certain temperature is introduced into the water tyre or the bladder through the inlet pipeline and flows out from the outlet pipeline, and the inlet and the outlet of the whole positive vulcanization stage keep certain pressure difference, so that the superheated water always keeps certain pressure and temperature and continuously and circularly flows. In the early stage of vulcanization, this part of the superheated water cycle can be regarded as an ineffective cycle, since most of the heat is used for heating the bladder and does not act on the crosslinking reaction of the tire compound.
Patent document (CN207310347U) discloses a tire vulcanizing device, which comprises a fixed plate, transverse plates, a rotating shaft a, a cover plate and a clamping device, wherein one ends of the two transverse plates are connected to two ends of the fixed plate, the other ends of the two transverse plates are connected with the rotating shaft a, the cover plate is rotatably connected to the rotating shaft a, hollow cavities are formed in the two transverse plates, the fixed plate and the two cover plates, a vulcanizing device is arranged in the hollow cavities, a steam engine is connected to the outer wall of the transverse plates, an output end of the steam engine is connected with an inflatable core mold through a steam inlet pipe, the inflatable core mold is installed in the middle of a fixed groove; this tire vulcanizer can once only vulcanize a plurality of tires, and the centre gripping is convenient, reduces artifically. But the tire vulcanizing device can not achieve the effects of saving energy consumption and reducing cost.
SUMMERY OF THE UTILITY MODEL
The utility model provides a can lead to tire vulcanizer of saturated steam in advance mainly solves following technical problem:
the utility model discloses in through changing into two mouthfuls of entering with the import way, communicate first saturated steam conduit, second saturated steam conduit and hot water inlet pipeline respectively, can reduce the live time of overheated water among the whole vulcanization process effectively, and reach the purpose of practicing thrift energy consumption, reduce cost, solved current tire vulcanizer power consumption serious with high costs technical problem.
The purpose of the utility model can be realized by the following technical scheme:
a tire vulcanizing device capable of being pre-filled with saturated steam comprises a first hot plate, wherein a first saturated steam pipeline for filling steam is fixedly arranged on the surface of one side of the first hot plate, a second hot plate is arranged below the first hot plate, and a second saturated steam pipeline for filling steam is fixedly arranged on the surface of one side of the second hot plate;
a mould is fixedly arranged between the first hot plate and the second hot plate, a tire is placed in the mould, a capsule is placed in the tire, and a plunger is fixedly arranged in the middle of the lower surface of the second hot plate;
the lower surface of capsule is close to the position of one end and is pegged graft there is the hot water inlet pipeline that stretches out the second hot plate, the import of hot water inlet pipeline is the double-pipe, fixed mounting has first pneumatic trip valve on one of them import siphunculus of hot water inlet pipeline, fixed mounting has the second film regulation control valve on another import siphunculus of hot water inlet pipeline, the circular arc fixed surface of hot water inlet pipeline installs first pneumatic trip valve, the lower surface of capsule is close to the position of the other end and is pegged graft there is the export pipeline that stretches out the second hot plate, the circular arc fixed surface of export pipeline installs the second pneumatic trip valve, the equal fixed mounting in circular arc surface of first saturated steam pipeline and second saturated steam pipeline has first film regulation control valve.
Further, the first hot plate and the second hot plate are identical in structure, and the first saturated steam pipeline and the second saturated steam pipeline are identical in structure.
Further, the width between the first hot plate and the second hot plate ranges from 190 mm to 210 mm.
Further, the effective diameter of the bladder is greater than the inner diameter of the tire.
Furthermore, the hot water inlet pipeline and the hot water outlet pipeline are both communicated with the capsule.
The utility model has the advantages that:
the utility model changes the inlet path into double-port inlet and is respectively communicated with a first saturated steam pipeline, a second saturated steam pipeline and a hot water inlet pipeline, wherein, the first saturated steam pipeline and the second saturated steam pipeline are provided with a first film adjusting control valve for controlling the inlet of saturated steam and the constancy of pressure; and install first pneumatic trip valve, second membrane regulation control valve, the pneumatic trip valve of second respectively at hot water inlet pipeline and export pipeline, close the first pneumatic trip valve on hot water inlet pipeline and the export pipeline, the pneumatic trip valve of second, open first membrane regulation control valve and second membrane regulation control valve, let in saturated steam of a certain pressure in advance to the capsule, because the intensification of capsule, close first membrane regulation control valve and second membrane regulation control valve, open the first pneumatic trip valve on hot water inlet pipeline and the export pipeline, the pneumatic trip valve of second, let in superheated water and be used for the vulcanization of tire.
Drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a tire vulcanizing device capable of pre-introducing saturated steam.
In the figure: 1. a first saturated steam line; 2. a second saturated steam conduit; 3. a first hot plate; 4. a second hot plate; 5. a mold; 6. a tire; 7. a capsule; 8. a plunger; 9. a first pneumatic shut-off valve; 10. a hot water inlet pipe; 11. a first membrane regulating control valve; 12. an outlet conduit; 13. a second pneumatic cut-off valve; 14. the second membrane regulates the control valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, a tire vulcanizing device capable of pre-introducing saturated steam comprises a first hot plate 3, wherein a first saturated steam pipeline 1 for introducing steam is fixedly installed on one side surface of the first hot plate 3, a second hot plate 4 is arranged below the first hot plate 3, and a second saturated steam pipeline 2 for introducing steam is fixedly installed on one side surface of the second hot plate 4;
a mold 5 is fixedly arranged between the first hot plate 3 and the second hot plate 4, a tire 6 is placed in the mold 5, a bladder 7 is placed in the tire 6, and a plunger 8 is fixedly arranged in the middle of the lower surface of the second hot plate 4;
the lower surface of capsule 7 is close to the position of one end and is pegged graft there is hot water inlet pipeline 10 who stretches out second hot plate 4, the import of hot water inlet pipeline 10 is the double-pipe, fixed mounting has first pneumatic trip valve 9 on one of them import siphunculus of hot water inlet pipeline 10, fixed mounting has second film regulation control valve 14 on another import siphunculus of hot water inlet pipeline 10, the circular arc fixed surface of hot water inlet pipeline 10 installs first pneumatic trip valve 9, the lower surface of capsule 7 is close to the position of the other end and is pegged graft there is the outlet pipe 12 who stretches out second hot plate 4, the circular arc fixed surface of outlet pipe 12 installs second pneumatic trip valve 13, the equal fixed mounting in circular arc surface of first saturated steam conduit 1 and second saturated steam conduit 2 has first film regulation control valve 11.
The first hot plate 3 and the second hot plate 4 have the same structure, and the first saturated steam pipe 1 and the second saturated steam pipe 2 have the same structure.
The width between the first hot plate 3 and the second hot plate 4 ranges from 190 mm to 210 mm.
The effective diameter of the bladder 7 is greater than the inner diameter of the tyre 6.
The hot water inlet pipe 10 and the outlet pipe 12 are both communicated with the capsule 7.
The utility model discloses a theory of operation does:
when the device is used, an inlet path is changed into double-port inlet and is respectively communicated with a first saturated steam pipeline 1, a second saturated steam pipeline 2 and a hot water inlet pipeline 10, wherein a first film regulating control valve 11 is arranged on the first saturated steam pipeline 1 and the second saturated steam pipeline 2 and is used for controlling the inlet of saturated steam and the constancy of pressure; and a first pneumatic stop valve 9, a second film regulating control valve 14 and a second pneumatic stop valve 13 are respectively arranged on the hot water inlet pipeline 10 and the hot water outlet pipeline 12, the first pneumatic stop valve 9 and the second pneumatic stop valve 13 on the hot water inlet pipeline 10 and the hot water outlet pipeline 12 are closed, the first film regulating control valve 11 and the second film regulating control valve 1414 are opened, saturated steam with a certain pressure is introduced into the capsule 7 in advance, due to the temperature rise of the capsule 7, the first film regulating control valve 11 and the second film regulating control valve 14 are closed, the first pneumatic stop valve 9 and the second pneumatic stop valve 13 on the hot water inlet pipeline 10 and the hot water outlet pipeline 12 are opened, and superheated water is introduced for vulcanization of the tire 6.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above description in any form, and although the present invention has been disclosed with reference to the preferred embodiment, it is not limited to the present invention, and any skilled person in the art can make modifications or changes equivalent to the equivalent embodiment of the above embodiments without departing from the scope of the present invention.
Claims (5)
1. The tire vulcanizing device capable of being communicated with saturated steam in advance is characterized by comprising a first hot plate (3), wherein a first saturated steam pipeline (1) used for being communicated with steam is fixedly arranged on the surface of one side of the first hot plate (3), a second hot plate (4) is arranged below the first hot plate (3), and a second saturated steam pipeline (2) used for being communicated with steam is fixedly arranged on the surface of one side of the second hot plate (4);
a mould (5) is fixedly arranged between the first hot plate (3) and the second hot plate (4), a tire (6) is placed in the mould (5), a capsule (7) is placed in the tire (6), and a plunger (8) is fixedly arranged in the middle of the lower surface of the second hot plate (4);
the lower surface of capsule (7) is close to the position of one end and is pegged graft and have hot water inlet pipeline (10) that stretch out second hot plate (4), the import of hot water inlet pipeline (10) is the double-pass pipe, fixed mounting has first pneumatic trip valve (9) on one of them import siphunculus of hot water inlet pipeline (10), fixed mounting has second film regulation control valve (14) on another import siphunculus of hot water inlet pipeline (10), the lower surface of capsule (7) is close to the position of the other end and is pegged graft and have export pipeline (12) that stretch out second hot plate (4), the circular arc fixed surface of export pipeline (12) installs second pneumatic trip valve (13), the equal fixed mounting in circular arc surface of first saturated steam conduit (1) and second saturated steam conduit (2) has first film regulation control valve (11).
2. A tyre vulcanisation apparatus with pre-aeration of saturated steam according to claim 1, characterized in that said first hot plate (3) and second hot plate (4) have the same structure and said first saturated steam conduit (1) and second saturated steam conduit (2) have the same structure.
3. A tyre vulcanisation apparatus with pre-aeration of saturated steam according to claim 1, characterized in that the width between said first hot plate (3) and said second hot plate (4) ranges from 190 to 210 mm.
4. A tyre vulcanisation apparatus with pre-aeration of saturated steam according to claim 1, characterized in that the effective diameter of said bladder (7) is greater than the inner diameter of the tyre (6).
5. A tyre vulcanisation apparatus with pre-aeration of saturated steam according to claim 1, characterized in that said hot water inlet conduit (10) and outlet conduit (12) are both in communication with the bladder (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921541710.XU CN210590140U (en) | 2019-09-17 | 2019-09-17 | Tire vulcanizing device capable of pre-introducing saturated steam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921541710.XU CN210590140U (en) | 2019-09-17 | 2019-09-17 | Tire vulcanizing device capable of pre-introducing saturated steam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210590140U true CN210590140U (en) | 2020-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921541710.XU Active CN210590140U (en) | 2019-09-17 | 2019-09-17 | Tire vulcanizing device capable of pre-introducing saturated steam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210590140U (en) |
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2019
- 2019-09-17 CN CN201921541710.XU patent/CN210590140U/en active Active
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Address after: 221000 No.1 Xulun Road, Xuzhou Industrial Park, Xuzhou City, Jiangsu Province Patentee after: Xuzhou Xulun Rubber Co.,Ltd. Address before: 221000 No.1 Xulun Road, Xuzhou Industrial Park, Xuzhou City, Jiangsu Province Patentee before: XUZHOU XUGONG TYRES Co.,Ltd. |