CN210588124U - A last item and finish turning all-in-one for rotor - Google Patents
A last item and finish turning all-in-one for rotor Download PDFInfo
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- CN210588124U CN210588124U CN201921598399.2U CN201921598399U CN210588124U CN 210588124 U CN210588124 U CN 210588124U CN 201921598399 U CN201921598399 U CN 201921598399U CN 210588124 U CN210588124 U CN 210588124U
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Abstract
The utility model discloses a pressing shaft and finish turning integrated machine for a rotor, which comprises a workbench, wherein the workbench is provided with a guide chute, a pressing shaft device, a finish turning device and a material taking device; the material guide chute comprises a feeding port and a discharging port, the material guide chute comprises a first material guide chute and a second material guide chute, the workbench is provided with a lifting cylinder, the lifting cylinder enables the second material guide chute to move upwards, and the first material guide chute and the second material guide chute are staggered to form a resisting step; the shaft pressing device comprises a shaft pressing cylinder; the finish turning device comprises a support frame, an ejector rod, a tightening column, a turning tool and a motor, and the workbench is provided with a sliding mechanism; the material taking device comprises a sliding part and a finger cylinder, and the sliding part drives the finger cylinder to move between the support frame and the second material guide groove. The utility model has the advantages of it is following and effect: the new mechanical structure of this scheme utilization has the better effect of continuity, machining efficiency is higher.
Description
Technical Field
The utility model relates to a rotor processing equipment technical field, in particular to last item and finish turning all-in-one for rotor.
Background
The motor is a common power device in our life, the rotor is an important component part on the motor, and in the production and processing process of the rotor, the core shaft is usually pressed into the rotor main body along the axial direction, and then the side wall of the rotor after shaft pressing is finely turned to ensure that the electric brush is in good contact with the rotor.
It is common, the last item equipment of pressure and finish turning equipment separately set up alone, and the workman need divide two steps to carry out processing to the rotor, places rotor and dabber earlier and carries out the pressure axle on the last item equipment of pressure, then places the whole surface finish turning that carries out on the finish turning equipment of rotor again, but adopts above-mentioned mode to process the rotor, and the workman needs the substep operation, not only has the relatively poor problem of continuity, and its work efficiency is also lower moreover.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a last item and finish turning all-in-one for rotor can carry out the finish turning after carrying out the last item to the rotor, has the better, the higher effect of machining efficiency of continuity.
The above technical purpose of the present invention can be achieved by the following technical solutions: a shaft pressing and finish turning integrated machine for a rotor comprises a workbench, wherein the workbench is provided with a material guide chute, a shaft pressing device, a finish turning device and a material taking device;
the material guide chute comprises a material inlet and a material outlet, the material guide chute is obliquely arranged, the material inlet is higher than the material outlet, the material guide chute comprises a first material guide groove and a second material guide groove which are separately arranged, the material inlet is positioned in the first material guide groove, the material outlet is positioned in the second material guide groove, the workbench is provided with a lifting cylinder, a piston rod of the lifting cylinder is fixedly connected to the second material guide groove, the lifting cylinder drives the second material guide groove to move upwards relative to the first material guide groove, so that the end part of the first material guide groove, which is close to the second material guide groove, is staggered with the end part of the second material guide groove, which is close to the first material guide groove, and;
the shaft pressing device comprises shaft pressing cylinders positioned on two sides of the first material guide groove, and the two shaft pressing cylinders are arranged oppositely and coaxially;
the finish turning device comprises a support frame, an ejector rod, a tightening column, a turning tool and a motor for driving the tightening column to rotate, wherein the ejector rod and the tightening column are coaxially arranged, a sliding mechanism is arranged on the workbench, and the sliding mechanism drives the tightening column to move towards the ejector rod along the axial direction;
the material taking device comprises a sliding part and a finger cylinder arranged on the sliding part, and the sliding part drives the finger cylinder to move between the support frame and the second guide chute.
By adopting the technical scheme, when the rotor is pressed and finely turned, the rotor and the mandrel are pre-installed and horizontally placed at the feeding hole, the lower half part of the rotor is embedded into the material guide chute, two ends of the mandrel are erected on the material guide chute, because the material guide chute is obliquely arranged, under the self gravity action of the rotor, the rotor rolls to the second material guide chute along the first material guide chute, the lifting cylinder lifts the second material guide chute in an initial state, when the rotor rolls to the lowest end of the second material guide chute, the side wall of the rotor is abutted against the abutting step, at the moment, the shaft pressing cylinder is started to press the mandrel to the proper position of the rotor, the mandrel is pressed to the proper position of the rotor, after the mandrel is installed, the lifting cylinder enables the second material guide chute to descend, the second material guide chute is connected with the first material guide chute, the rotor can automatically roll to the discharging hole along the second material guide chute, the sliding part drives the finger cylinder to clamp the, one end of the mandrel is abutted to the ejector rod, the sliding mechanism drives the abutting column to be abutted to the other end of the mandrel, the motor drives the abutting column to rotate and then drives the rotor to rotate, and the rotor can be finely turned by the turning tool. So, last item and finish turning process can go on in succession automatically, need not artifical the transfer, have the better, the higher effect of machining efficiency of continuity.
The utility model discloses a further set up to: the finish turning device comprises a sliding module, the sliding module comprises a bottom block, a horizontal sliding block and a sliding cylinder, the bottom block is fixedly connected to the workbench, the bottom block is horizontally provided with a sliding rail, the horizontal sliding block is correspondingly provided with a sliding groove, and the sliding rail is in sliding fit with the sliding groove; the horizontal sliding block is provided with a connecting block, the connecting block is provided with a turning tool holder, and the turning tool is arranged on the turning tool holder; the sliding cylinder is fixedly connected to the bottom block, and a piston rod of the sliding cylinder drives the horizontal sliding block to horizontally slide relative to the bottom block.
Through adopting above-mentioned technical scheme, the piston rod of the cylinder that slides promotes horizontal slider and slides along the slide rail of bottom block to drive the lathe tool rest on the connecting block and remove, can make the lathe tool carry out the finish turning to the rotor.
The utility model discloses a further set up to: the supporting frame is provided with a groove, symmetrical fixed blocks are arranged in the groove, and the fixed blocks are rotatably connected with idler wheels.
Through adopting above-mentioned technical scheme, when the rotor was placed on the support frame, the lateral wall and the gyro wheel of rotor pasted mutually, and when the rotor rotated, the gyro wheel was rotatory along with the rotor, so, the gyro wheel can play the supporting role to the rotor.
The utility model discloses a further set up to: the sliding mechanism comprises a thrust cylinder, a sliding base and a sliding block matched with the sliding base in a sliding mode, the sliding base is fixedly connected to the workbench, a dovetail block is arranged on the sliding base, a dovetail groove is correspondingly formed in the sliding block, a mounting seat is arranged on the sliding block, a motor is fixedly connected to the mounting seat, the abutting column is rotatably connected to the mounting seat, a transmission part located in the mounting seat is arranged between the motor and the abutting column, and the thrust cylinder drives the mounting seat to slide relative to the sliding base.
Through adopting above-mentioned technical scheme, when the drive supports tight post to the ejector pin motion, thrust cylinder promotes the relative slip base of sliding block and slides, makes the sliding block drive the mount pad and slides, so can drive and support tight post to being close to the ejector pin motion.
The utility model discloses a further set up to: the sliding component comprises a guide rail, a guide block and a pushing cylinder, a guide groove matched with the guide rail is formed in the guide block, the pushing cylinder drives the guide block to slide along the guide rail, and the finger cylinder is fixedly connected to the guide block.
Through adopting above-mentioned technical scheme, when placing the rotor on the support frame after snatching the discharge gate, promote the cylinder and promote the guide block and slide along the slide rail, can drive the rotor that the finger cylinder will press from both sides and get when the guide block slides and transport to the support frame.
The utility model discloses a further set up to: be provided with the dabber standing groove on the workstation, the dabber standing groove slope sets up and is adjacent with the guide spout.
Through adopting above-mentioned technical scheme, place a plurality of dabbers in the dabber standing groove, the workman of being convenient for carries out pre-installation.
The utility model discloses a further set up to: a waste material opening is formed in the workbench, and a waste material groove is formed below the waste material opening.
Through adopting above-mentioned technical scheme, the waste material that the fine turning got off from the rotor falls into to the dirty tank through the waste material mouth and discharges, is convenient for clean.
To sum up, the utility model discloses following beneficial effect has:
1. shaft pressing cylinders are arranged on two sides of a first guide chute, and the first guide chute and a second guide chute are staggered to form a blocking step to block a rotor, so that a shaft is conveniently pressed; a finish turning device is arranged at the discharge port, and the rotor after shaft pressing is transferred to the finish turning device by a finger cylinder for finish turning, so that the effects of better continuity and higher processing efficiency are achieved;
2. the roller can be used for supporting the rotor during finish turning.
Drawings
Fig. 1 is a schematic diagram of the overall structural relationship of the embodiment.
FIG. 2 is a schematic diagram showing the positional structure of the pressing shaft device, the finish turning device and the material taking device in the embodiment.
Fig. 3 is a schematic structural relationship diagram of a fine turning device and a material taking device according to the embodiment.
In the figure: 1. a work table; 11. a mandrel placing groove; 12. a lifting cylinder; 13. a waste chute; 14. a mounting frame; 2. a material guide chute; 21. a first material guide chute; 211. a feeding port; 22. a second material guide chute; 221. a discharge port; 23. a resisting step; 3. a shaft pressing device; 31. a shaft pressing cylinder; 4. finish turning device; 41. a support frame; 411. a groove; 42. a top rod; 43. tightly abutting against the column; 44. turning a tool; 45. a motor; 5. a material taking device; 51. a finger cylinder; 52. a guide rail; 53. A guide block; 531. a guide groove; 54. a push cylinder; 6. a fixed block; 61. a roller; 7. a sliding mechanism; 71. a thrust cylinder; 72. a sliding base; 721. a dovetail block; 73. a sliding block; 731. a dovetail groove; 732. a mounting seat; 8. a slipping module; 81. a bottom block; 811. a slide rail; 82. a horizontal slider; 821. a sliding groove; 822. connecting blocks; 83. a slipping cylinder; 9. and (5) turning a tool rest.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
A pressing shaft and finish turning integrated machine for a rotor is shown in figures 1 and 2 and comprises a workbench 1, wherein the workbench 1 is provided with a material guide chute 2, a pressing shaft device 3, a finish turning device 4 and a material taking device 5, when the rotor is produced and processed, the rotor rolls along the material guide chute 2 and sequentially passes through the pressing shaft device 3 to press the shaft, and the material taking device 5 places the pressed shaft on the finish turning device 4 to finish turning.
As shown in fig. 1 and 2, a mandrel placing groove 11 is arranged on the workbench 1, the mandrel placing groove 11 is obliquely arranged and is adjacent to the material guiding chute 2, and a plurality of mandrels are placed in the mandrel placing groove 11, so that a worker can conveniently perform pre-installation; the material guiding chute 2 comprises a material inlet 211 and a material outlet 221, the material guiding chute 2 is obliquely arranged, the material inlet 211 is higher than the material outlet 221, the material guiding chute 2 comprises a first material guiding groove 21 and a second material guiding groove 22 which are separately arranged, the material inlet 211 is positioned in the first material guiding groove 21, and the material outlet 221 is positioned in the second material guiding groove 22; the workbench 1 is provided with a lifting cylinder 12, a piston rod of the lifting cylinder 12 is fixedly connected to the second material guiding groove 22, the lifting cylinder 12 enables the second material guiding groove 22 to move upwards relative to the first material guiding groove 21, and the end part of the first material guiding groove 21 close to the second material guiding groove 22 and the end part of the second material guiding groove 22 close to the first material guiding groove 21 are staggered and form a resisting step 23. The shaft pressing device 3 comprises shaft pressing cylinders 31 located at two sides of the first material guide groove 21, the two shaft pressing cylinders 31 are oppositely arranged and coaxial, and the shaft pressing cylinders 31 are oppositely located at two sides of one end of the first material guide groove 21 far away from the material inlet 211.
As shown in fig. 1-3, the finish turning device 4 includes a support frame 41, a top rod 42, a resisting column 43, a turning tool 44 and a motor 45 for driving the resisting column 43 to rotate, the support frame 41 is fixedly connected to the workbench 1, a groove 411 is formed in the middle of the support frame 41, symmetrical fixing blocks 6 are arranged in the groove 411, a roller 61 is rotatably connected to the fixing block 6, a waste opening is formed in the workbench 1 between the support frame 41 and the turning tool 44, and a waste chute 13 is arranged below the waste opening; the workbench 1 is provided with a mounting frame 14, the ejector rod 42 is fixedly connected to the side wall of the mounting frame 14, and the ejector rod 42 and the abutting column 43 are respectively positioned at two sides of the top end of the support frame 41 and are coaxially arranged; the workbench 1 is provided with a sliding mechanism 7, the sliding mechanism 7 comprises a thrust cylinder 71, a sliding base 72 and a sliding block 73, the sliding base 72 is fixedly connected to the workbench 1, the sliding base 72 is provided with a dovetail block 721, the sliding block 73 is correspondingly provided with a dovetail groove 731, the sliding block 73 is provided with a mounting seat 732, a motor 45 is fixedly connected to the mounting seat 732, a tightening column 43 is rotatably connected to the mounting seat 732, a transmission part located in the mounting seat 732 is arranged between the motor 45 and the tightening column 43, the thrust cylinder 71 drives the mounting seat 732 to slide relative to the sliding base 72, when the tightening column 43 is driven to move towards the ejector rod 42, the thrust cylinder 71 pushes the sliding block 73 to slide relative to the sliding base 72, so that the sliding block 73 drives the mounting seat 732 to slide, and thus the tightening column 43 can be driven to move towards the ejector rod 42. The finish turning device 4 further comprises a sliding module 8, the sliding module 8 comprises a bottom block 81, a horizontal sliding block 82 and a sliding cylinder 83, the bottom block 81 is fixedly connected to the workbench 1, the bottom block 81 is horizontally provided with a sliding rail 811, the horizontal sliding block 82 is correspondingly provided with a sliding groove 821, and the sliding rail 811 is in sliding fit with the sliding groove 821; a connecting block 822 is arranged on the horizontal sliding block 82, a turning tool holder 9 is arranged on the connecting block 822, and a turning tool 44 is arranged on the turning tool holder 9; the sliding cylinder 83 is fixedly connected to the bottom block 81, and a piston rod of the sliding cylinder 83 drives the horizontal sliding block 82 to horizontally slide relative to the bottom block 81.
As shown in fig. 2 and 3, the material taking device 5 includes a sliding component and two finger cylinders 51 disposed on the sliding component, the sliding component drives the finger cylinders 51 to move between the support frame 41 and the second material guiding chute 22, the sliding component includes a guide rail 52, a guide block 53 and a pushing cylinder 54, the guide rail 52 is disposed at the top end of the mounting frame 14, a guide groove 531 matched with the guide rail 52 is disposed on the guide block 53, the pushing cylinder 54 drives the guide block 53 to slide along the guide rail 52, and the finger cylinders 51 are fixedly connected to the guide block 53.
The utility model discloses a basic operating principle does: when the rotor is pressed and finish turned, the rotor and the mandrel are pre-installed and horizontally placed at the feeding port 211, the lower half part of the rotor is embedded into the material guide chute 2, two ends of the mandrel are erected on the material guide chute 2, because the material guide chute 2 is obliquely arranged, under the action of the self gravity of the rotor, the rotor rolls to the second material guide chute 22 along the first material guide chute 21, in the initial state, the lifting cylinder 12 lifts the second material guide chute 22, when the rotor rolls to the lowest end of the second material guide chute 22, the side wall of the rotor is abutted against the abutment step 23, at the moment, the shaft pressing cylinder 31 is started to press the mandrel into the rotor, after the mandrel is installed, the lifting cylinder 12 enables the second material guide chute 22 to descend, the second material guide chute 22 is connected with the first material guide chute 21 in parallel, the rotor can automatically roll to the discharging port 221 along the second material guide chute 22, when the rotor is placed on the support frame 41 after being grabbed from the discharging port 221, the pushing cylinder 54 pushes the guide block 53 to slide along the sliding rail 811, the guide block 53 can drive the finger cylinder 51 to transport the clamped rotor to the support frame 41 when sliding, one end of the mandrel is abutted to the ejector rod 42, the side wall of the rotor is abutted to the roller 61, the sliding mechanism 7 drives the abutting column 43 to be abutted to the other end of the mandrel, the motor 45 drives the abutting column 43 to rotate through the driving component, the rotor is driven to rotate, the roller 61 rotates along with the roller, the piston rod of the sliding cylinder 83 pushes the horizontal sliding block 82 to slide along the sliding rail 811 of the bottom block 81, so that the turning tool rest 9 on the connecting block 822 is driven to move, the turning tool 44 can finish the rotor, waste materials finely turned down from the rotor fall into the waste material groove 13 through a waste material port and are discharged, and cleaning is. So, last item and finish turning process can go on in succession automatically, need not artifical the transfer, have the better, the higher effect of machining efficiency of continuity.
The above is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the claims of the present invention.
Claims (7)
1. The utility model provides a last item and finish turning all-in-one for rotor, including workstation (1), its characterized in that: the workbench (1) is provided with a material guide chute (2), a shaft pressing device (3), a finish turning device (4) and a material taking device (5);
the material guide chute (2) comprises a material inlet (211) and a material outlet (221), the material guide chute (2) is obliquely arranged, the feeding port (211) is higher than the discharging port (221), the material guide chute (2) comprises a first material guide chute (21) and a second material guide chute (22) which are separately arranged, the feeding port (211) is positioned in the first material guide groove (21), the discharging port (221) is positioned in the second material guide groove (22), the workbench (1) is provided with a lifting cylinder (12), a piston rod of the lifting cylinder (12) is fixedly connected with the second material guide groove (22), the lifting cylinder (12) drives the second material guide groove (22) to move upwards relative to the first material guide groove (21), so that the end part of the first material guide groove (21) close to the second material guide groove (22) and the end part of the second material guide groove (22) close to the first material guide groove (21) are staggered and form a resisting step (23);
the shaft pressing device (3) comprises shaft pressing cylinders (31) positioned on two sides of the first guide chute (21), and the two shaft pressing cylinders (31) are oppositely arranged and coaxial;
the finish turning device (4) comprises a support frame (41), an ejector rod (42), a resisting column (43), a turning tool (44) and a motor (45) for driving the resisting column (43) to rotate, the ejector rod (42) and the resisting column (43) are coaxially arranged, a sliding mechanism (7) is arranged on the workbench (1), and the sliding mechanism (7) drives the resisting column (43) to move towards the ejector rod (42) along the axial direction;
the material taking device (5) comprises a sliding component and a finger cylinder (51) arranged on the sliding component, and the sliding component drives the finger cylinder (51) to move between the support frame (41) and the second guide chute (22).
2. The integrated machine of claim 1 for pressing and finishing a rotor, wherein: the finish turning device (4) comprises a sliding module (8), the sliding module (8) comprises a bottom block (81), a horizontal sliding block (82) and a sliding cylinder (83), the bottom block (81) is fixedly connected to the workbench (1), the bottom block (81) is horizontally provided with a sliding rail (811), the horizontal sliding block (82) is correspondingly provided with a sliding groove (821), and the sliding rail (811) is in sliding fit with the sliding groove (821); a connecting block (822) is arranged on the horizontal sliding block (82), a turning tool holder (9) is arranged on the connecting block (822), and the turning tool (44) is arranged on the turning tool holder (9); the sliding cylinder (83) is fixedly connected to the bottom block (81), and a piston rod of the sliding cylinder (83) drives the horizontal sliding block (82) to horizontally slide relative to the bottom block (81).
3. The integrated machine of claim 1 for pressing and finishing a rotor, wherein: the supporting frame (41) is provided with a groove (411), symmetrical fixed blocks (6) are arranged in the groove (411), and the fixed blocks (6) are rotatably connected with rollers (61).
4. The integrated machine of claim 1 for pressing and finishing a rotor, wherein: the sliding mechanism (7) comprises a thrust cylinder (71), a sliding base (72) and a sliding block (73) matched with the sliding base (72) in a sliding mode, the sliding base (72) is fixedly connected to the workbench (1), a dovetail block (721) is arranged on the sliding base (72), a dovetail groove (731) is correspondingly formed in the sliding block (73), a mounting seat (732) is arranged on the sliding block (73), a motor (45) is fixedly connected to the mounting seat (732), a tightening column (43) is rotatably connected to the mounting seat (732), a transmission part located in the mounting seat (732) is arranged between the motor (45) and the tightening column (43), and the thrust cylinder (71) drives the mounting seat (732) to slide relative to the sliding base (72).
5. The integrated machine of claim 1 for pressing and finishing a rotor, wherein: the sliding component comprises a guide rail (52), a guide block (53) and a pushing cylinder (54), a guide groove (531) matched with the guide rail (52) is formed in the guide block (53), the pushing cylinder (54) drives the guide block (53) to slide along the guide rail (52), and the finger cylinder (51) is fixedly connected to the guide block (53).
6. The integrated machine of claim 1 for pressing and finishing a rotor, wherein: the mandrel placing groove (11) is arranged on the workbench (1), and the mandrel placing groove (11) is obliquely arranged and is adjacent to the material guide sliding groove (2).
7. The integrated machine of claim 1 for pressing and finishing a rotor, wherein: a waste material opening is formed in the workbench (1), and a waste material groove (13) is formed below the waste material opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921598399.2U CN210588124U (en) | 2019-09-25 | 2019-09-25 | A last item and finish turning all-in-one for rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921598399.2U CN210588124U (en) | 2019-09-25 | 2019-09-25 | A last item and finish turning all-in-one for rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210588124U true CN210588124U (en) | 2020-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921598399.2U Active CN210588124U (en) | 2019-09-25 | 2019-09-25 | A last item and finish turning all-in-one for rotor |
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| Country | Link |
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| CN (1) | CN210588124U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673478A (en) * | 2020-07-17 | 2020-09-18 | 高建 | Integrated machine for processing, spot welding and testing rotor |
| CN113319590A (en) * | 2021-06-21 | 2021-08-31 | 邵东智能制造技术研究院有限公司 | Rotor broaching finish turning device |
| CN115091157A (en) * | 2022-05-07 | 2022-09-23 | 东莞市力辉马达有限公司 | Rotor shaft-entering assembly equipment and assembly method thereof |
| CN116900736A (en) * | 2023-09-14 | 2023-10-20 | 苏州一桥传动设备有限公司 | Brake rotor plug shaft processing production line and production method thereof |
-
2019
- 2019-09-25 CN CN201921598399.2U patent/CN210588124U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673478A (en) * | 2020-07-17 | 2020-09-18 | 高建 | Integrated machine for processing, spot welding and testing rotor |
| CN113319590A (en) * | 2021-06-21 | 2021-08-31 | 邵东智能制造技术研究院有限公司 | Rotor broaching finish turning device |
| CN115091157A (en) * | 2022-05-07 | 2022-09-23 | 东莞市力辉马达有限公司 | Rotor shaft-entering assembly equipment and assembly method thereof |
| CN116900736A (en) * | 2023-09-14 | 2023-10-20 | 苏州一桥传动设备有限公司 | Brake rotor plug shaft processing production line and production method thereof |
| CN116900736B (en) * | 2023-09-14 | 2023-12-08 | 苏州一桥传动设备有限公司 | Brake rotor plug shaft processing production line and production method thereof |
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