CN210587621U - Automatic water-cooling hot-pressing welding equipment for lead of junction box of solar panel - Google Patents
Automatic water-cooling hot-pressing welding equipment for lead of junction box of solar panel Download PDFInfo
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- CN210587621U CN210587621U CN201920311370.5U CN201920311370U CN210587621U CN 210587621 U CN210587621 U CN 210587621U CN 201920311370 U CN201920311370 U CN 201920311370U CN 210587621 U CN210587621 U CN 210587621U
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Abstract
The utility model relates to an automatic water-cooling hot pressing welding equipment of solar panel terminal box lead wire, including frame, transmission line device, auxiliary stay device, belt cleaning device, moving platform device, bonding tool composite set, water-cooling bonding tool device, this automatic water-cooling hot pressing welding equipment of solar panel terminal box lead wire can adjust welded position through adjusting moving platform device according to the difference of terminal box model, can weld the kind many. The solar panel is clamped and fixed through the transmission line device, the auxiliary supporting device fixed on the rack ensures the level of the solar panel during welding, so that the welding quality is ensured, the whole welding head adopts a current heating copper block mode, the process is simple, the heating efficiency is high, the welding quality is ensured, the welding cooling adopts a water cooling mode with a more rapid and obvious cooling effect, and the welding efficiency is improved. The mode that the motor that the bonding tool washs adopted just brush cleaning bonding tool, simple structure, cleaning quality is good.
Description
Technical Field
The utility model relates to a solar energy component makes technical field, in particular to automatic water-cooling hot-pressing welding equipment of solar panel terminal box lead wire.
Background
With the increasing appeal of environmental protection, the country is gradually changing the traditional power generation mode and increasing the power generation proportion of new energy and clean energy, wherein the solar power generation is rapidly developed, so that the demand for solar energy components is rapidly increased. However, the lead of the junction box on the solar panel needs to be welded, most of the lead in the market at present is manually welded, the labor cost is high, the welding efficiency is low, and the conditions of uneven welding quality and the like are often generated.
Therefore, there is a need to provide a new automatic water-cooling hot-pressing welding device for solar panel junction box leads to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic water-cooling hot pressing welding equipment of solar panel terminal box lead wire can guarantee the welding quality of solar panel terminal box lead wire, and is efficient, no welding slag.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides an automatic water-cooling hot pressing welding equipment of solar panel terminal box lead wire, its includes the frame, fixes and is used for fixing in the frame the transmission line device of solar panel supports solar panel's supplementary strutting arrangement for wash the belt cleaning device of welding slag, set up the moving platform device of transmission line device top sets up on the moving platform device and receive the moving platform drive carries out the bonding tool composite set that removes, sets up receive the water-cooling bonding tool device that bonding tool composite set control moved.
Specifically, the transmission line device comprises two long edge correcting mechanisms and a plurality of side correcting mechanisms, wherein the two long edge correcting mechanisms and the side correcting mechanisms are used for preventing the solar panel from shifting, a first motor is driven by the first motor to work, the transmission mechanism comprises a driving wheel connected with the first motor, a belt in charge of transmission of the panel, and a driven wheel.
Specifically, the auxiliary supporting device comprises a jacking cylinder, a jacking supporting plate connected to the jacking cylinder, a butterfly nut locked and fixed and a cam follower convenient to move left and right on the rack.
Specifically, the mobile platform device comprises a second motor, a drag chain, a first guide rail, a driving gear, a smoke exhaust pipe and a second guide rail, wherein the drag chain is used for arranging a cable and an air pipe, the driving gear is driven by the second motor to rotate, and the smoke exhaust pipe and the second guide rail are used for exhausting welding gas.
Specifically, the welding head combination device comprises a third motor for driving the water-cooling welding head device to move left and right, a fourth motor for driving the water-cooling welding head device to move back and forth, a hollow rotating platform fixed with the water-cooling welding head device, a fifth motor for driving the hollow rotating platform to rotate, a linear module for driving the water-cooling welding head device to move up and down, and an industrial camera for driving the water-cooling welding head device to work to photograph and locate.
Specifically, water-cooling bonding tool device is including first copper billet and the second copper billet of conduction current heat production, the bonding tool that couples together first copper billet and second copper billet, the nut is twisted to the hand, and the compression spring who exerts pressure for the bonding tool guarantees the unsteady third guide rail of bonding tool straight line, and the adjusting bolt of adjustment bonding tool position limits the limit stop of bonding tool in the ascending extreme position of Z axle direction, the water filling port, first wiring port, the delivery port, second wiring port for observe welding quality's stroke detection switch.
Specifically, the cleaning device comprises a sixth motor, a copper-plated steel brush for cleaning welding slag and a tin slag box for containing the welding slag.
An automatic water-cooling hot-pressing welding device for a lead of a junction box of a solar panel comprises a step of positioning a to-be-welded part and a step of moving and positioning a welding head;
the step of positioning the to-be-welded part comprises the following steps:
adhering the junction box on a solar panel to form a part to be welded;
placing a to-be-welded part on a transmission line device, and carrying out four-side positioning on the to-be-welded part by the transmission line device;
positioning the bottom of the part to be welded through an auxiliary supporting device;
the welding head moving and positioning step comprises the following steps:
the moving platform device moves the water-cooled welding head device to the upper part of the piece to be welded approximately;
the welding head combination device accurately adjusts the water-cooling welding head device, so that the welding head can be accurately aligned with a to-be-welded part;
the water-cooled welding head device carries out high-precision welding on a part to be welded;
after the welding operation is finished, the welding head is moved to the cleaning device by the movable platform device and the welding head combined device to remove welding slag.
Specifically, a third motor in the welding head combination device controls the left and right fine adjustment of the welding head, a fourth motor controls the front and back fine adjustment of the welding head, a fifth motor controls the rotation angle of the welding head, and a linear module accurately controls the height of the welding head.
Specifically, after the single welding is completed, the water cooler can inject water into the first copper block and the second copper block through the water injection port, so that the rapid cooling of the welding head is realized.
The utility model relates to an automatic water-cooling hot pressing welding equipment of solar panel terminal box lead wire's beneficial effect is: can be according to the difference of terminal box machine kind, through adjusting the welded position of moving platform device regulation, can weld the variety many. Through the tight fixed solar panel of transmission line device clamp, fix the level of solar panel when the welding of auxiliary stay device in the frame to guarantee welded quality, whole bonding tool adopts the mode of electric current heating copper billet moreover, simple process, and heating efficiency is fast, guarantees welded quality, and welding cooling adopts the water-cooling mode that the cooling effect is swiftly showing more, saves the beat, improves welding efficiency. The mode that the welding head is cleaned by the motor-driven steel brush is simple in structure and good in cleaning quality.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural view of the automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel of the present invention;
fig. 2 is a schematic structural view of a transmission line device of the automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel of the present invention;
fig. 3 is a schematic structural view of an auxiliary supporting device of the automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel of the present invention;
fig. 4 is a schematic structural view of a mobile platform device of the automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel of the present invention;
fig. 5 is a schematic structural view of a welding head assembly of the automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel of the present invention;
fig. 6 is a schematic structural view of a water-cooling welding head device of the automatic water-cooling hot-pressing welding equipment for the lead wire of the junction box of the solar panel of the utility model;
fig. 7 is a schematic structural view of a cleaning device of the automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel of the present invention;
in the figure: 100. automatic water-cooling hot-pressing welding equipment for the lead of the junction box of the solar panel;
1. a frame;
2. the transmission line device comprises a transmission line device, 21 a long edge correcting mechanism, 22 a side edge correcting mechanism, 23 a driving wheel, 24 a driven wheel and 25 a first motor;
3. the device comprises an auxiliary supporting device, 31, a jacking cylinder, 32, a jacking supporting plate, 33, a butterfly nut, 34 and a cam follower;
4. a moving platform device, 41, a second motor, 42, a drag chain, 43, a first guide rail, 44, a driving gear, 45, a smoke exhaust pipe and 46, a second guide rail;
5. a welding head combination device, 51, a third motor, 52, a fourth motor, 53, a fifth motor, 54, a linear module, 55, an industrial camera;
6. the water-cooled welding head device comprises a water-cooled welding head device, a hand-screwed nut, a compression spring, a third guide rail, an adjusting bolt, a limit stop, a water filling port, a first wiring port, a limit stop, a water outlet, a limit stop, a limit;
7. the cleaning device comprises 71 parts of a sixth motor, 72 parts of a copper-plated steel brush and 73 parts of a tin slag box.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
As shown in fig. 1, an automatic water-cooling hot-pressing welding device for a lead of a junction box of a solar panel comprises a frame 1, a transmission line device 2 fixed on the frame 1 and used for fixing the solar panel, an auxiliary supporting device 3 supporting the solar panel, a cleaning device 7 used for cleaning welding slag, a moving platform device 4 arranged above the transmission line device 2, a welding head combination device 5 arranged on the moving platform device 4 and driven by the moving platform to move, and a water-cooling welding head device 6 controlled by the welding head combination device 5 to move.
As shown in fig. 2, the transmission line device 2 includes two long edge restoring mechanisms 21 and a plurality of side restoring mechanisms 22 for preventing the solar panel from shifting, a first motor 25, and a plurality of transmission mechanisms driven by the first motor 25 to operate, wherein the transmission mechanisms include a driving wheel 23 connected to the first motor 25, a belt in charge of driving the panel, and a driven wheel 24.
As shown in fig. 3, the auxiliary supporting device 3 includes a jacking cylinder 31, a jacking supporting plate 32 connected to the jacking cylinder 31, a wing nut 33 locked and fixed, and a cam follower 34 convenient for moving left and right on the frame 1.
As shown in fig. 4, the moving platform device 4 includes a second motor 41, a drag chain 42 for installing cables and air pipes, a first guide rail 43, a driving gear 44 driven by the second motor 41 to rotate, a smoke exhaust pipe 45 for exhausting welding gas, and a second guide rail 46.
As shown in fig. 5, the welding head assembly 5 includes a third motor 51 for driving the water-cooled welding head device 6 to move left and right, a fourth motor 52 for driving the water-cooled welding head device 6 to move back and forth, a hollow rotating platform fixed to the water-cooled welding head device 6, a fifth motor 53 for driving the hollow rotating platform to rotate, a linear module 54 for driving the water-cooled welding head device 6 to move up and down, and an industrial camera 55 for positioning by photographing in cooperation with the water-cooled welding head device 6.
As shown in FIG. 6, the water-cooled welding head apparatus 6 includes a first copper block 69 and a second copper block 691 which generate heat by conducting current, a welding head 692 connecting the first copper block 69 and the second copper block 691, a nut 61 which is manually screwed, a compression spring 62 which applies pressure to the welding head 692, a third guide rail 63 which ensures linear floating of the welding head 692, an adjusting bolt 64 which adjusts the position of the welding head 692, a limit stopper 65 which defines the limit position of the welding head 692 in the Z-axis direction, a water filling port 66, a first wiring port 67, a water outlet 68, a second wiring port 693, and a stroke detecting switch 694 for observing the welding quality.
As shown in fig. 7, the cleaning device includes a sixth motor 71, a copper-plated steel brush 72 for cleaning the welding slag, and a dross box 73 for containing the welding slag.
An automatic water-cooling hot-pressing welding device for a lead of a junction box of a solar panel comprises a step of positioning a to-be-welded part and a step of moving and positioning a welding head;
the step of positioning the to-be-welded part comprises the following steps:
adhering the junction box on a solar panel to form a part to be welded;
placing a to-be-welded part on the transmission line device 2, and carrying out four-side positioning on the to-be-welded part by the transmission line device 2;
the auxiliary supporting device 3 is used for positioning the bottom of the part to be welded;
the welding head moving and positioning step comprises the following steps:
the moving platform device 4 moves the water-cooled welding head device 6 to the upper part of the part to be welded approximately;
the welding head combination device 5 accurately adjusts the water-cooled welding head device 6, so that the welding head 692 can be accurately aligned with a to-be-welded piece;
the water-cooled welding head device 6 carries out high-precision welding on a part to be welded;
after the welding operation is completed, the welding head 692 is moved to the cleaning device 7 by the movable platform device 4 and the welding head assembly 5 to remove the welding slag.
Specifically, the third motor 51 in the welding head assembly 5 controls the left-right fine adjustment of the welding head 692, the fourth motor 52 controls the front-back fine adjustment of the welding head 692, the fifth motor 53 controls the rotation angle of the welding head 692, and the linear module 54 precisely controls the height of the welding head 692.
Specifically, after the single welding is completed, the water cooler injects water into the first copper block 69 and the second copper block 691 through the water injection port 66, so as to rapidly cool the welding head 692.
The working principle of the automatic water-cooling hot-pressing welding equipment for the lead of the solar panel junction box is as follows: the junction box is adhered to the solar panel, the transmission line device 2 works at first, the long edge correcting mechanism 21 and the plurality of side edge correcting mechanisms 22 adjust the solar panel to a correct position and fix the solar panel; then the butterfly nut 33 is loosened, and the auxiliary supporting device 3 is manually moved left and right under the support of the cam follower 34 according to the specification of the product, so as to find an accurate position; the auxiliary supporting device 3 works, the butterfly nut 33 is screwed down, and the jacking cylinder 31 drives the jacking supporting plate 32 to move upwards and jack the lower part of the panel to play a supporting role; then the moving platform device 4 works, the second motor 41 is powered on to run, the welding head combination device 5 is moved to a proper position under the constraint of the first guide rail 43 through the driving gear 44, then the welding head combination device 5 and the water-cooling welding head device 6 work cooperatively, the third motor 51 is run, meanwhile, the fourth motor 52 is run, the water-cooling welding head device 6 is moved to a proper position from front to back and left to right, the water-cooling welding head device 6 is moved to the upper part of the junction box through the linear module 54, the position of the junction box is observed under the photographing cooperation of the industrial camera 55, after the position is determined, the hollow rotating platform rotates the welding head 692 by a certain angle to ensure the position accuracy of the welding head 692 when welding is carried out, meanwhile, the position of the welding head 692 is finely adjusted from left to right through the adjusting bolt 64, the pressing rod is rotated through screwing the nut 61 by hand to adjust the elastic force of the compression spring 62, the third guide rail 63, limit stop 65 limits the lower extreme position of bonding tool 692, with first wiring port 67 as the positive pole, second wiring port 693 connects up as the negative pole, under the connection of bonding tool 692, the electric current is through first copper billet 69, flow to second copper billet 691, first copper billet 69 and the state that second copper billet 691 can produce the high temperature this moment, straight line module 54 suitable distance of downstream again, bonding tool 692 transfer heat, with lead wire and terminal box welding together, after the welding is accomplished, under the effect of water cooler, rivers can pass through water filling port 66, through the inside circulation round of copper billet and flow to delivery port 68, reach the purpose of cooling, bonding tool 692 can remove to belt cleaning device 7 department and wash after using for a period of time at last, copper coated steel brush 72 is under the drive of sixth motor 71, with the welding slag sanitization on the bonding tool 692.
Compared with the prior art, the automatic water-cooling hot-pressing welding equipment for the lead of the solar panel junction box can adjust the welding position through adjusting the movable platform device 4 according to the difference of the machine type of the junction box, and can weld various types. Through the tight fixed solar panel of transmission line device 2 clamp, fix the solar panel level when the welding of auxiliary stay device 3 on frame 1 to guarantee welded quality, whole bonding tool 692 adopts the mode of electric current heating copper billet moreover, simple process, and heating efficiency is fast, guarantees welded quality, and the welding cooling adopts the water-cooling mode that the cooling effect is swiftly showing more, saves the beat, improves welding efficiency. The welding head 692 cleans the welding head 692 by adopting a mode of driving a steel brush by a motor, and has simple structure and good cleaning quality.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. The utility model provides an automatic water-cooling hot pressing welding equipment of solar panel terminal box lead wire, its characterized in that, includes the frame, fixes and is used for fixing in the frame the transmission line device of solar panel supports solar panel's supplementary strutting arrangement for wash the belt cleaning device of welding slag, set up the moving platform device of transmission line device top sets up on the moving platform device and receive the moving platform drive carries out the bonding tool composite set that removes, sets up receive the water-cooling bonding tool device that bonding tool composite set control moved.
2. The automatic water-cooling hot-pressing welding device for the lead of the junction box of the solar panel as claimed in claim 1, wherein the transmission line device comprises two long edge correcting mechanisms and a plurality of side edge correcting mechanisms for preventing the solar panel from shifting, a first motor, and a plurality of transmission mechanisms driven by the first motor to work, wherein the transmission mechanisms comprise a driving wheel connected with the first motor, a belt in charge of driving the panel, and a driven wheel.
3. The automatic water-cooling hot-pressing welding device for the lead of the junction box of the solar panel as claimed in claim 1, wherein the auxiliary supporting device comprises a jacking cylinder, a jacking supporting plate connected to the jacking cylinder, a butterfly nut locked and fixed and a cam follower convenient to move left and right on the rack.
4. The automatic water-cooling hot-pressing welding equipment for the lead wire of the junction box of the solar panel as claimed in claim 1, wherein the moving platform device comprises a second motor, a drag chain for arranging a cable and an air pipe, a first guide rail, a driving gear which is driven by the second motor to rotate, a smoke exhaust pipe for exhausting welding gas and a second guide rail.
5. The automatic water-cooling hot-pressing welding equipment for the lead wire of the junction box of the solar panel as claimed in claim 1, wherein the welding head assembly comprises a third motor for driving the water-cooling welding head device to move left and right, a fourth motor for driving the water-cooling welding head device to move back and forth, a hollow rotating platform fixed with the water-cooling welding head device, a fifth motor for driving the hollow rotating platform to rotate, a linear module for driving the water-cooling welding head device to move up and down, and an industrial camera for matching the water-cooling welding head device to work to photograph and position.
6. The automatic water-cooling hot-pressing welding device for the lead wire of the junction box of the solar panel as claimed in claim 1, wherein the water-cooling welding head device comprises a first copper block and a second copper block which are conducted to generate heat, a welding head which connects the first copper block and the second copper block, a nut which is screwed by hand, a compression spring which applies pressure to the welding head, a third guide rail which ensures that the welding head is linearly floated, an adjusting bolt which adjusts the position of the welding head, a limit stop which limits the limit position of the welding head in the Z-axis direction, a water filling port, a first wiring port, a water outlet, a second wiring port, and a stroke detection switch which is used for observing the welding quality.
7. The automatic water-cooling hot-press welding equipment for the lead wire of the junction box of the solar panel as claimed in claim 1, wherein the cleaning device comprises a sixth motor, a copper-plated steel brush for cleaning welding slag, and a tin slag box for containing welding slag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920311370.5U CN210587621U (en) | 2019-03-12 | 2019-03-12 | Automatic water-cooling hot-pressing welding equipment for lead of junction box of solar panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920311370.5U CN210587621U (en) | 2019-03-12 | 2019-03-12 | Automatic water-cooling hot-pressing welding equipment for lead of junction box of solar panel |
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| CN210587621U true CN210587621U (en) | 2020-05-22 |
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| CN201920311370.5U Active CN210587621U (en) | 2019-03-12 | 2019-03-12 | Automatic water-cooling hot-pressing welding equipment for lead of junction box of solar panel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794671A (en) * | 2019-03-12 | 2019-05-24 | 苏州晟成智能装备有限公司 | A kind of solar panel terminal box lead automatic water-cooling thermal compression welding equipment and method |
-
2019
- 2019-03-12 CN CN201920311370.5U patent/CN210587621U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794671A (en) * | 2019-03-12 | 2019-05-24 | 苏州晟成智能装备有限公司 | A kind of solar panel terminal box lead automatic water-cooling thermal compression welding equipment and method |
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