CN210586959U

CN210586959U - Conveyer belt frame fixed block processing forging press

Info

Publication number: CN210586959U
Application number: CN201921672022.7U
Authority: CN
Inventors: 程朝存
Original assignee: Suzhou Hongkaisheng Intelligent Technology Co Ltd
Current assignee: Suzhou Hongkaisheng Intelligent Technology Co Ltd
Priority date: 2019-10-09
Filing date: 2019-10-09
Publication date: 2020-05-22
Anticipated expiration: 2029-10-09

Abstract

The utility model discloses a conveyor belt frame fixed block processing forging press, which comprises a bottom plate, a material pushing unit and a conveying unit, wherein the upper surface of the bottom plate is welded with four first support legs which are symmetrically arranged, the upper surfaces of the first support legs are all fixedly connected with the lower surface of a top plate, the middle part of the lower surface of the top plate is fixedly connected with an electric push rod, the bottom end of the electric push rod is fixedly connected with a forging press plate, the middle part of the lower surface of the forging press plate is fixedly connected with a forging press head, the material pushing unit is arranged at the left end of the upper surface of the bottom plate, the conveying unit is arranged at the right end of the upper surface of the bottom plate, the material pushing unit is arranged corresponding to the conveying unit, the conveyor belt frame fixed block processing forging press directly conveys the molded conveyor belt frame fixed block to the outside orderly for further processing, the working efficiency is improved, in addition, the service life is prolonged.

Description

Conveyer belt frame fixed block processing forging press

Technical Field

The utility model relates to a machine part processing technology field specifically is a conveyer frame fixed block processing forging press.

Background

The forging press is the equipment that metal and mechanical cold processing used, it only changes the external shape of metal, the forging press includes the plate bending machine, the plate shearing machine, the punch press, the hydraulic press, the bender, in to the course of working of conveyer belt frame fixed block, current forging press is usually collected conveyer belt frame fixed block for the material frame after the forging and pressing shaping, then unify and carry out further processing by artifical material loading, the process of transporting wastes a large amount of operating time, the work efficiency is reduced, and current forging press great vibration appears in the course of working, be unfavorable for production, and do not have overvoltage protection, easily cause the damage to equipment, reduce life, for this reason, we provide a conveyer belt frame fixed block processing forging press and solve above-mentioned defect.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is overcome current defect, provide a conveyer belt frame fixed block processing forging press, directly carry the good conveyer belt frame fixed block of shaping to the outside in order and carry out further processing, improved work efficiency, still be provided with damper and overvoltage protection mechanism in addition, can effectively protect conveyer belt frame fixed block processing forging press wholly, prolonged life, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a processing forging press for a fixed block of a conveyor belt frame comprises a bottom plate, a pushing unit and a conveying unit;

a bottom plate: the upper surface of the bottom plate is welded with four first support legs which are symmetrically arranged, the upper surfaces of the first support legs are fixedly connected with the lower surface of the top plate, the middle part of the lower surface of the top plate is fixedly connected with an electric push rod, the bottom end of the electric push rod is fixedly connected with a forging press plate, and the middle part of the lower surface of the forging press plate is fixedly connected with a forging and pressing machine head;

a material pushing unit: the material pushing unit is arranged at the left end of the upper surface of the bottom plate;

a conveying unit: the conveying unit is arranged at the right end of the upper surface of the bottom plate, and the pushing unit and the conveying unit are correspondingly arranged;

wherein: the forging press comprises a base plate, a workbench, a first support leg, a photoelectric sensor, a bedplate, guide columns and linear bearings, wherein the workbench is fixedly connected with the upper surface of the bedplate through support columns, a forging hole corresponding to a forging machine head is formed in the middle of the workbench, the bottom end of the first support leg is fixedly connected with the upper surface of the bedplate, the top end of the first support leg is fixedly connected with the lower surface of the bedplate, the photoelectric sensor is fixedly connected with the edge of the upper surface of the bedplate, four guide columns are symmetrically arranged on the lower surface of a forging press plate, the linear bearings are fixedly connected inside a circular groove of the workbench, the guide columns are in sliding connection with the inner surfaces of the corresponding linear bearings, the PLC is fixedly connected with the first support leg on the rear side of the left end, the input end of the PLC is electrically connected with an external power supply, and the output end of the PLC is electrically connected with the input, the electric push rod is opened through the PLC controller, the electric push rod pushes the forging press plate to slide downwards in the linear bearing through the guide pillar, when the lower surface of the guide pillar is contacted with the upper surface of the transverse plate, the spring gives reverse acting force to the guide pillar through the transverse plate to avoid overlarge vibration in the forging and pressing process, the forging and pressing head performs forging and pressing on the plate, if the pressure sensor detects that the pressure is overlarge in the forging and pressing process, a signal is sent to the PLC controller, the PLC controller controls the electric push rod to stop or reversely move to avoid damage to the electric push rod, the fixed block of the forged and pressed conveyor belt frame slides downwards to the upper surface of the bedplate through a forging hole of the workbench, when the photoelectric sensor detects that an object is in front, the signal is sent to the PLC controller, the PLC controller controls the material pushing motor to rotate, the material pushing motor drives the rotary table to rotate, so, with conveyer belt frame fixed block propelling movement to the upper surface of conveyer belt, driving motor passes through the driving shaft and drives the conveyer belt rotation and carry conveyer belt frame fixed block to next procedure and process, conveyer belt frame fixed block after this conveyer belt frame fixed block processing forging press will forge and press directly conveys through the conveyer belt, carry out next process processing, compare traditional forging press and collect conveyer belt frame fixed block after and carried out the material loading processing once more by the manual work and practiced thrift a large amount of time, work efficiency has been improved, still be provided with damper and overvoltage protection mechanism in addition, can effectively protect conveyer belt frame fixed block processing forging press wholly, service life is prolonged.

Further, the material pushing unit comprises a motor support, a material pushing motor, a rotary table, a connecting rod, a push rod and a guide groove, the motor support is welded on the upper surface of the base plate, the material pushing motor is fixedly connected with the upper surface of the motor support, the rotary table is fixedly connected with the outer arc surface of an output shaft of the material pushing motor, one end of the connecting rod is rotatably connected with a pin shaft arranged on the edge of the rotary table, the other end of the connecting rod is rotatably connected with the left end of the push rod through the pin shaft, the lower surface of the guide groove is fixedly connected with the upper surface of the table plate, the outer surface of the push rod is slidably connected with the inner surface of the guide groove, the push rod is correspondingly arranged with a forging hole in the middle of the workbench, the input end of the material pushing motor is electrically connected with the output end of the.

Further, the conveying unit comprises a supporting plate, a transmission motor, a driving shaft, a conveying belt and a driven shaft, the supporting plate is fixedly connected to the upper surface of the bottom plate, the transmission motor and the driven shaft are fixedly connected with the front side face of the supporting plate, the driving shaft is fixedly connected to the front end of an output shaft of the transmission motor, the driving shaft is connected with the driven shaft through the conveying belt in a transmission mode, the conveying belt is arranged corresponding to the push rod, the output end of the PLC is electrically connected to the input end of the transmission motor, and the conveying belt frame fixing block after forming is conveyed.

Further, still include recess and pressure sensor, the recess sets up in the upper end of workstation, pressure sensor fixed connection is in the lower surface of forging the clamp plate, pressure sensor corresponds the setting with the recess, PLC controller's input is connected to pressure sensor's output electricity, carries out overload protection, prevents that equipment from damaging.

Further, still include spring and diaphragm, the lower extreme of spring and the circular slot upper surface fixed connection of workstation, the upper end of spring and the diaphragm lower fixed surface fixed connection that corresponds, the diaphragm is located linear bearing's below, plays the cushioning effect, improves the processingquality of conveyer belt frame fixed block, prolongs the life of conveyer belt frame fixed block forging press.

Compared with the prior art, the beneficial effects of the utility model are that: this conveyer frame fixed block processing forging press has following benefit:

1. the electric push rod is opened through the PLC controller, the electric push rod pushes the forging press plate to slide downwards in the linear bearing through the guide pillar, when the lower surface of the guide pillar is contacted with the upper surface of the transverse plate, the spring gives reverse acting force to the guide pillar through the transverse plate to avoid overlarge vibration in the forging and pressing process, the forging and pressing head performs forging and pressing on the plate, if the pressure sensor detects that the pressure is overlarge in the forging and pressing process, a signal is sent to the PLC controller, the PLC controller controls the electric push rod to stop or reversely move to avoid damage to the electric push rod, the fixed block of the forged and pressed conveyor belt frame slides downwards to the upper surface of the bedplate through a forging hole of the workbench, when the photoelectric sensor detects that an object is in front, the signal is sent to the PLC controller, the PLC controller controls the material pushing motor to rotate, the material pushing motor drives the rotary table to rotate, so, with conveyer belt frame fixed block propelling movement to the upper surface of conveyer belt, driving motor passes through the driving shaft and drives the conveyer belt rotation and carry conveyer belt frame fixed block to next procedure and process, conveyer belt frame fixed block after this conveyer belt frame fixed block processing forging press will forge and press directly conveys through the conveyer belt, carry out next process processing, compare traditional forging press and collect conveyer belt frame fixed block after and carried out the material loading processing once more by the manual work and practiced thrift a large amount of time, work efficiency has been improved, still be provided with damper and overvoltage protection mechanism in addition, can effectively protect conveyer belt frame fixed block processing forging press wholly, service life is prolonged.

Drawings

Fig. 1 is a schematic view of the partial sectional plane structure of the present invention.

In the figure: the device comprises a base plate 1, a first supporting leg 2, a top plate 3, an electric push rod 4, a PLC 5, a workbench 6, a material pushing unit 7, a motor support 71, a material pushing motor 72, a rotary disc 73, a connecting rod 74, a push rod 75, a guide groove 76, a conveying unit 8, a supporting plate 81, a transmission motor 82, a driving shaft 83, a transmission belt 84, a driven shaft 85, a second supporting leg 9, a photoelectric sensor 10, a table plate 11, a forging machine head 12, a groove 13, a pressure sensor 14, a spring 15, a guide post 16, a linear bearing 17, a transverse plate 18 and a forging press plate 19.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: a forging press for processing a fixed block of a conveyor belt frame comprises a bottom plate 1, a pushing unit 7 and a conveying unit 8;

bottom plate 1: the upper surface welding of bottom plate 1 has first stabilizer blade 2 that four symmetries set up, and the upper surface of first stabilizer blade 2 all is connected with the lower fixed surface of roof 3, and the lower surface middle part fixedly connected with electric putter 4 of roof 3, the bottom fixedly connected with of electric putter 4 forge clamp plate 19, and the lower surface middle part fixedly connected with forging press aircraft nose 12 of forging and pressing plate 19.

A material pushing unit 7: the material pushing unit 7 comprises a motor support 71, a material pushing motor 72, a rotary disc 73, a connecting rod 74, a push rod 75 and a guide groove 76, the motor support 71 is welded on the upper surface of the base plate 1, the material pushing motor 72 is fixedly connected with the upper surface of the motor support 71, the rotary disc 73 is fixedly connected with the outer arc surface of an output shaft of the material pushing motor 72, one end of the connecting rod 74 is rotatably connected with a pin shaft arranged at the edge of the rotary disc 73, the other end of the connecting rod 74 is rotatably connected with the left end of the push rod 75 through the pin shaft, the lower surface of the guide groove 76 is fixedly connected with the upper surface of the bedplate 11, the outer surface of the push rod 75 is slidably connected with the inner surface of the guide groove 76, the push rod 75 is correspondingly arranged with a forging hole in the middle part of the workbench 6, the input end of the material pushing motor 72 is electrically connected with the output end of the PLC, the pushing motor 72 drives the turntable 73 to rotate, so that the connecting rod 74 drives the push rod 75 to slide in the guide groove 76, and the conveyor belt frame fixing block is pushed to the upper surface of the conveyor belt 84 for further processing.

The conveying unit 8: conveying unit 8 includes backup pad 81, driving motor 82, driving shaft 83, conveyer belt 84 and driven shaft 85, backup pad 81 fixed connection is in the upper surface of bottom plate 1, driving motor 82 and driven shaft 85 all with the leading flank fixed connection of backup pad 81, driving shaft 83 fixed connection is in the output shaft front end of driving motor 82, driving shaft 83 passes through conveyer belt 84 transmission with driven shaft 85 and is connected, conveyer belt 84 corresponds the setting with push rod 75, PLC controller 5's output is connected to driving motor 82's input electricity, convey the conveyer belt frame fixed block after the shaping.

Wherein: the forging press plate comprises a groove 13, a pressure sensor 14, a spring 15 and a transverse plate 18, wherein the groove 13 is arranged at the upper end of a workbench 6, the pressure sensor 14 is fixedly connected to the lower surface of a forging press plate 19, the pressure sensor 14 is arranged corresponding to the groove 13, the output end of the pressure sensor 14 is electrically connected with the input end of a PLC (programmable logic controller) 5, if the pressure sensor 14 detects that the pressure is too high in the forging process, a signal is sent to the PLC 5, the PLC 5 controls an electric push rod 4 to stop or move reversely to avoid damage to the electric push rod 4, the lower end of the spring 15 is fixedly connected with the upper surface of a circular groove of the workbench 6, the upper end of the spring 15 is fixedly connected with the lower surface of the corresponding transverse plate 18, the transverse plate 18 is positioned below a linear bearing 17, the electric push rod 4 pushes the forging press plate 19 to slide downwards in the linear bearing 17 through a guide post, the spring 15 provides a reverse acting force for the guide pillar 16 through the transverse plate 18, so that the phenomenon that vibration is too large in the forging and pressing process is avoided, the damping effect is achieved, the processing quality of the fixing block of the conveyor belt frame is improved, and the service life of the forging and pressing machine for the fixing block of the conveyor belt frame is prolonged.

Wherein: also comprises a PLC controller 5, a workbench 6 and a second supporting leg 9, photoelectric sensor 10, platen 11, guide pillar 16 and linear bearing 17, workstation 6 passes through the support column and is connected with the upper surface fixed of bottom plate 1, the middle part of workstation 6 is provided with the forging and pressing hole that corresponds with forging and pressing aircraft nose 12, the bottom of second stabilizer blade 9 is connected with the upper surface fixed of bottom plate 1, the top of second stabilizer blade 9 is connected with the lower surface fixed of platen 11, photoelectric sensor 10 fixed connection is in the upper surface border of platen 11, guide pillar 16 has four and symmetry and sets up in the lower surface of forging and pressing board 19, linear bearing 17 fixed connection is inside the circular slot of workstation 6, guide pillar 16 and the corresponding linear bearing 17 internal surface sliding connection, PLC controller 5 and the first stabilizer blade 2 fixed connection of left end rear side, external power supply is connected to PLC controller 5's input electricity, PLC controller 5's output electricity connects the input of electric putter 4.

When in use: the electric push rod 4 is opened through the PLC 5, the electric push rod 4 pushes the forging press plate 19 to slide downwards in the linear bearing 17 through the guide post 16, when the lower surface of the guide post 16 is contacted with the upper surface of the transverse plate 18, the spring 15 provides reverse acting force for the guide post 16 through the transverse plate 18, excessive vibration in the forging process is avoided, the forging machine head 12 performs forging and blanking on the sheet material, if the pressure sensor 14 detects that the pressure is excessive in the forging process, a signal is sent to the PLC 5, the PLC 5 controls the electric push rod 4 to stop or move reversely, damage to the electric push rod 4 is avoided, the forged and pressed conveyor belt frame fixing block slides downwards to the upper surface of the bedplate 11 through a forging hole of the workbench 6, when the photoelectric sensor 10 detects that an object is in front, a signal is sent to the PLC 5, and the PLC 5 controls the material pushing motor 72 to rotate, the pushing motor 72 drives the rotary disc 73 to rotate, so that the connecting rod 74 drives the push rod 75 to slide in the guide groove 76, the conveyor belt frame fixing block is pushed to the upper surface of the conveyor belt 84, and the transmission motor 82 drives the conveyor belt 84 to rotate through the driving shaft 83, so that the conveyor belt frame fixing block is conveyed to the next processing program for processing.

It should be noted that the specific model of the PLC controller 5 disclosed in this embodiment is siemens S7-200, the electric push rod 4, the pushing motor 72, the transmission motor 82, and the pressure sensor 14 may be freely configured according to an actual application scenario, the electric push rod 4 is suggested to be a GDTP parallel ball screw type electric push rod manufactured by yao electric hydraulic push rod factory, which is a trade name of tin, the pressure sensor 14 may be a CYYZ11 general-purpose pressure transmitter manufactured by beijing star mobile sensor technology limited, and the PLC controller 5 controls the electric push rod 4, the pushing motor 72, the transmission motor 82, and the pressure sensor 14 to operate by a method commonly used in the prior art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a conveyer belt frame fixed block processing forging press which characterized in that: comprises a bottom plate (1), a pushing unit (7) and a conveying unit (8);

base plate (1): the upper surface of the bottom plate (1) is welded with four first support legs (2) which are symmetrically arranged, the upper surfaces of the first support legs (2) are fixedly connected with the lower surface of the top plate (3), the middle part of the lower surface of the top plate (3) is fixedly connected with an electric push rod (4), the bottom end of the electric push rod (4) is fixedly connected with a forging press plate (19), and the middle part of the lower surface of the forging press plate (19) is fixedly connected with a forging machine head (12);

a pushing unit (7): the pushing unit (7) is arranged at the left end of the upper surface of the bottom plate (1);

conveying unit (8): the conveying unit (8) is arranged at the right end of the upper surface of the bottom plate (1), and the pushing unit (7) is arranged corresponding to the conveying unit (8);

wherein: the forging press further comprises a PLC (programmable logic controller) (5), a workbench (6), a second supporting leg (9), a photoelectric sensor (10), a bedplate (11), a guide post (16) and a linear bearing (17), wherein the workbench (6) is fixedly connected with the upper surface of the bottom plate (1) through a supporting column, a forging hole corresponding to the forging press head (12) is formed in the middle of the workbench (6), the bottom end of the second supporting leg (9) is fixedly connected with the upper surface of the bottom plate (1), the top end of the second supporting leg (9) is fixedly connected with the lower surface of the bedplate (11), the photoelectric sensor (10) is fixedly connected to the edge of the upper surface of the bedplate (11), the guide post (16) is provided with four guide posts which are symmetrically arranged on the lower surface of the forging press plate (19), the linear bearing (17) is fixedly connected inside a circular groove of the workbench (6), and the guide posts (16) are connected with the inner surface of the corresponding linear bearing (17), PLC controller (5) and first stabilizer blade (2) fixed connection of left end rear side, external power source is connected to the input electricity of PLC controller (5), the input of electric putter (4) is connected to the output electricity of PLC controller (5).

2. The conveyor belt mount block processing forging press of claim 1, wherein: the material pushing unit (7) comprises a motor support (71), a material pushing motor (72), a rotary table (73), a connecting rod (74), a push rod (75) and a guide groove (76), the motor support (71) is welded on the upper surface of the base plate (1), the material pushing motor (72) is fixedly connected with the upper surface of the motor support (71), the rotary table (73) is fixedly connected with the outer arc surface of an output shaft of the material pushing motor (72), one end of the connecting rod (74) is rotatably connected with a pin shaft arranged on the edge of the rotary table (73), the other end of the connecting rod (74) is rotatably connected with the left end of the push rod (75) through a pin shaft, the lower surface of the guide groove (76) is fixedly connected with the upper surface of the bedplate (11), the outer surface of the push rod (75) is slidably connected with the inner surface of the guide groove (76), and the push rod (75) is correspondingly arranged with a forging hole in the middle, the input end of the material pushing motor (72) is electrically connected with the output end of the PLC (5).

3. The conveyor belt mount block tooling forging press of claim 2, wherein: conveying unit (8) include backup pad (81), driving motor (82), driving shaft (83), conveyer belt (84) and driven shaft (85), backup pad (81) fixed connection is in the upper surface of bottom plate (1), driving motor (82) and driven shaft (85) all with the leading flank fixed connection of backup pad (81), driving shaft (83) fixed connection is in the output shaft front end of driving motor (82), driving shaft (83) are connected through conveyer belt (84) transmission with driven shaft (85), conveyer belt (84) correspond the setting with push rod (75), the output of PLC controller (5) is connected to the input electricity of driving motor (82).

4. The conveyor belt mount block processing forging press of claim 1, wherein: still include recess (13) and pressure sensor (14), recess (13) set up in the upper end of workstation (6), pressure sensor (14) fixed connection is in the lower surface of forging clamp plate (19), pressure sensor (14) correspond the setting with recess (13), the input of PLC controller (5) is connected to the output electricity of pressure sensor (14).

5. The conveyor belt mount block processing forging press of claim 1, wherein: still include spring (15) and diaphragm (18), the lower extreme of spring (15) and the circular slot upper surface fixed connection of workstation (6), the upper end and the diaphragm (18) lower surface fixed connection that corresponds of spring (15), diaphragm (18) are located linear bearing (17)'s below.