CN210580791U

CN210580791U - Mechanical tea leaf fixation machine with detachable inner wall

Info

Publication number: CN210580791U
Application number: CN201921411017.0U
Authority: CN
Inventors: 周小虎
Original assignee: HUNAN HONGDA TEA CO Ltd
Current assignee: HUNAN HONGDA TEA CO Ltd
Priority date: 2019-08-28
Filing date: 2019-08-28
Publication date: 2020-05-22
Anticipated expiration: 2029-08-28

Abstract

The utility model discloses a mechanical tea wrap machine with a detachable inner wall, belonging to the field of tea processing machinery, aiming at controlling the leaf discharge time by utilizing the inclination angle and the rotating speed of a spiral leaf guide plate of a roller in the traditional roller type wrap machine, the inclination angle of the leaf guide plate is not adjustable, the adaptation range is small, the condition of leaf scorching appears due to the fact that the leaves are stopped because of improper cleaning or other reasons easily appears in the roller; if the machine breaks down during the transportation process, only the blades can stay in the barrel by stopping the operation of the machine, and the blades cannot be discharged in time. The utility model provides a removable mechanical type tealeaves machine of completing of inner wall provides detachable, and the telescopic cylinder does benefit to spring catch location, and the piece formula amalgamation cylinder, the timely separation of the cylinder of being convenient for reduces the production of burnt leaf, uses clean convenient, and the suitability is strong, and productivity ratio is high.

Description

Mechanical tea leaf fixation machine with detachable inner wall

Technical Field

The utility model belongs to tea processing machinery specifically is a removable mechanical type tealeaves machine that completes of inner wall.

Background

The tea enzyme deactivating machine is a novel machine in the tea processing market, breaks through the traditional manual throwing operation, and can also realize the key points of the enzyme deactivating technology by utilizing the machine. The water-removing machine commonly used in the market is a roller-type water-removing machine, the traditional roller water-removing machine utilizes the spiral leaf guide plate in the integral roller and the rotating speed of the roller to control the leaf-removing time, and partial tea leaves in the roller can not be discharged in time easily, so that the problem of scorched leaves is caused.

The spiral guide vane plate in the traditional roller water-removing machine is not adjustable, the guide vane plate is fixed on the integral cylinder to form the integral roller, the leaves can be controlled only by changing the rotating speed or changing the roller to obtain different spiral angles, and the rotating speed has upper and lower limits, so that the operation is inconvenient and the limitation is large.

Traditional tea wrap machine is at the in-process of work, in case when breaking down or unusual, with mechanical shutdown back, tealeaves can't in time discharge, still need derive out the leaf mouth with tealeaves through mechanical operation, goes out the leaf mode and too solidifies, probably still can lead to the further damage of machine at the in-process that goes out the leaf.

SUMMERY OF THE UTILITY MODEL

The utility model aims at above problem, a removable mechanical type tealeaves machine of completing of inner wall is provided, it is separable to provide, and the telescopic cylinder does benefit to spring cotter location, and the cylinder is pieced together to the burst formula, and the timely separation of the cylinder of being convenient for reduces the production of burnt leaf, uses clean convenient, and the suitability is strong.

In order to achieve the above purpose, the utility model adopts the following scheme: a mechanical tea wrap machine with a detachable inner wall comprises a frame 2, a machine body 1 arranged on the frame, a roller 8 arranged in the machine body 1, and a driving system 4 for driving the roller 8 to roll; the machine body 1 is a hollow cylindrical structure transversely fixed on the machine frame 2, a rotatable roller 8 is arranged in the machine body, and the roller 8 consists of a sub-blade 801, a bolt 802, a guide blade 803 and a limit groove 804; the plurality of sub-blades 801 are spliced into the roller 8 with the adjustable diameter, the limiting grooves 804 are distributed at two ends of each sub-blade 801, and the bolts 802 are embedded into the limiting grooves 804 overlapped with two adjacent sub-blades 801, so that the two sub-blades 801 can move mutually; the guide vanes 803 are arranged on the sub-vanes 801, and the guide vanes 803 are connected into a telescopic spiral shape in an end-to-end overlapping manner; the tail end of the rack 2 in the vertical direction is provided with a telescopic control device 6 for controlling the diameter of the roller 8, and the telescopic control device 6 is in direct contact with the roller 8.

Further, the roller 8 is provided with an assembling and disassembling device 3, and the assembling and disassembling device 3 consists of a movable bayonet 301, a spring fixing block 303 and a spring 302 connected with the movable bayonet 301 and the spring fixing block 303; the spring fixing block 303 is arranged on the minute blade 801, the spring 302 is arranged on the movable bayonet 301, and the movable bayonet 301 is connected with the spring fixing block 303.

Further, the movable bayonet 301 is in an I shape, the spring 302 is embedded in the vertical direction, the transverse surface of the movable bayonet is contacted with one end of the spring 302, and the other end of the spring 302 is contacted with the spring fixing block 303; the spring fixing block 303 is provided with a concave I-shaped groove which is matched with the other end of the movable bayonet 301 in a clamping way.

Further, the limiting groove 804 is shaped as a kidney-shaped hole.

Further, an annular clamping groove 101 is formed in the inner wall surface of the machine body 1, and an installation and disassembly device 3 capable of sliding along the annular clamping groove 101 is arranged on the roller 8; the ring-shaped clamping groove 101 is provided with a through hole 102, and the opening area of the through hole 102 is larger than or equal to that of the mounting and dismounting device 3. The through hole 102 is located within the ring slot 101.

Furthermore, the telescopic control device 6 is composed of a threaded hole 601 fixed on the frame 2, a screw 602 and a telescopic ring 7, the telescopic ring 7 is fixed on the frame 2 by matching the screw 602 with the threaded hole 601, and the telescopic ring 7 is an arc structure installed around the roller 8. The telescopic ring 7 is an 3/4 arc larger than the diameter of the roller 8.

Further, the driving system 4 is connected with the driving roller 5, and the driving roller 5 is closely arranged below the roller 8 and forms a rolling friction fit with the outer surface of the roller 8. The outer surface of the driving roller 5 is made of flexible materials.

The utility model has the advantages that:

1. the utility model discloses be provided with detachable cylinder, simple structure, convenient operation can in time derive the tealeaves that stops in the cylinder, reduces the production of burnt leaf.

2. In use, the overlapping of the blades provides a retractable structure for the roller, another idea of changing the blade-out time is changed, the machine does not need to be specially changed, the rotating speed does not need to be changed or the rotating speed reaches the limit value, different spiral angles can be obtained through the expansion and contraction of the roller, the expansion and contraction of the roller change the half jin of the roller, the spiral guide vane track in the roller is correspondingly lengthened or shortened, the blade-out time is changed, and the application range is wider.

3. The spiral structure of the guide vanes enables the tea leaves to be overturned more uniformly, the heating effect is more uniform, and the quality of the processed tea leaves is better.

4. When the machine is abnormal in use, the machine does not need to wait for the tea to be completely led out, the operation of the machine can be stopped at any time, the use is clean and convenient, the applicability is strong, the qualification rate of the tea is improved, and the service life of the machine is prolonged.

Drawings

Fig. 1 is a vertical schematic view of the three-dimensional structure of the present invention.

Fig. 2 is a schematic view of the three-dimensional structure of the present invention.

Fig. 3 is an enlarged schematic view of the detail part a of the blade of the roller of the present invention.

Fig. 4 is an enlarged schematic view of the partial B of the connection details of the blades of the present invention.

Fig. 5 is an enlarged view of a portion C of the cross section D-D of fig. 1 according to the present invention.

Fig. 6 is a front view schematically illustrating fig. 2 according to the present invention.

The text labels in the figures are represented as: 1. a body; 2. a frame; 3. mounting and dismounting devices; 4. a drive system; 5. driving the roller; 6. a telescoping control member; 7. a telescopic ring; 8. a drum; 101. an annular neck; 102. a through hole; 301. a movable bayonet lock; 302. a spring; 303. a spring fixing block; 601. a threaded hole; 602. a screw; 801. dividing blades; 802. a bolt; 803. a guide vane; 804. a limiting groove.

Detailed Description

In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.

As shown in fig. 1-4, the specific structure of the present invention is: a mechanical tea wrap machine with a detachable inner wall comprises a frame 2, a machine body 1 arranged on the frame, a roller 8 arranged in the machine body 1, and a driving system 4 for driving the roller 8 to roll; the machine body 1 is a hollow cylindrical structure transversely fixed on the machine frame 2, a rotatable roller 8 is arranged in the machine body, and the roller 8 consists of a sub-blade 801, a bolt 802, a guide blade 803 and a limit groove 804; the plurality of sub-blades 801 are spliced into the roller 8 with the adjustable diameter, the limiting grooves 804 are distributed at two ends of each sub-blade 801, and the bolts 802 are embedded into the limiting grooves 804 overlapped with the two adjacent sub-blades 801, so that the two sub-blades 801 can move mutually; the guide vanes 803 are arranged on the sub-vanes 801, and the guide vanes 803 are connected into a telescopic spiral shape in a head-to-tail overlapping mode; the end of the vertical direction of the frame 2 is provided with a telescopic control device 6 for controlling the diameter of the roller 8, the telescopic control device 6 is directly contacted with the roller 8, and the roller 8 is driven to rotate by friction to achieve the purpose of enzyme deactivation.

Preferably, the roller 8 is provided with an assembling and disassembling device 3, and the assembling and disassembling device 3 consists of a movable clamping pin 301, a spring fixing block 303 and a spring 302 connected with the movable clamping pin and the spring fixing block; a spring fixing block 303 is provided on the minute blade 801, a spring 302 is provided on the movable catch 301, and the movable catch 301 is connected to the spring fixing block 303.

Preferably, the movable bayonet 301 is in an i-shape, and is vertically embedded in the spring 302, the lateral surface of the movable bayonet is in contact with one end of the spring 302, and the other end of the spring 302 is in contact with the spring fixing block 303; the spring fixing block 303 is provided with a concave I-shaped groove which is in clamping fit with the other end of the movable bayonet 301, so that the movable bayonet 301 is positioned, and the movable bayonet 301 is prevented from falling off due to the action of the spring 302.

Preferably, the limiting groove 804 is shaped as a kidney-shaped hole.

Preferably, the inner wall surface of the machine body 1 is provided with an annular clamping groove 101, the roller 8 is provided with an installation and disassembly device 3 capable of sliding along the annular clamping groove 101, and the annular clamping groove 101 provides positioning and a rotating track for the installation and disassembly device 3; a through hole 102 is formed in the ring-shaped clamping groove 101, and the opening area of the through hole 102 is larger than or equal to that of the mounting and dismounting device 3; through hole 102 is located within the range of ring slot 101 and provides a location for the application of external force to movable bayonet 301.

Preferably, the telescopic control device 6 is composed of a threaded hole 601 fixed on the frame 2, a screw 602 and a telescopic ring 7, the telescopic ring 7 is fixed on the frame 2 by the screw 602 and the threaded hole 601 in a matching way, and the telescopic ring 7 is an arc structure installed around the roller 8; the telescopic ring 7 is an 3/4 arc greater than the diameter of the roller 8.

Preferably, the driving system 4 is connected with the driving roller 5, the driving roller 5 is closely arranged below the roller 8 and forms a rolling friction fit with the outer surface of the roller 8, and the outer surface of the driving roller 5 is made of a flexible material.

When the device is used specifically, the roller 8 needs to be adjusted to the required inclination angle of the machine body 1 or the guide vane 803, and the bolt 802 is clamped into the position corresponding to the limiting groove 804; then, the movable bayonet 301 in the mounting and dismounting device 3 is pressed into the machine body 1 by a corresponding distance under the action of external force, the roller 8 is put into the machine body 1 in time, the roller 8 is pushed to move forwards, the mounting and dismounting device 3 is always in a pressed stress state at the moment, when the mounting and dismounting device is pushed to the ring-shaped clamping groove 102, the inner wall of the machine body 1 is not pressed, the spring 302 returns to an original state, the movable bayonet 301 and the ring-shaped clamping groove 102 are mounted and matched, and the movable bayonet 301 can finish positioning and rotating in the ring-shaped clamping groove 102.

After the tea leaves are put in, the driving system 4 is started, and after other temperature, rotating speed and the like are set, the driving roller 5 is driven to rotate to drive the roller 8 to rotate, and the machine starts to complete the enzyme deactivation.

When the inclination angle of the guide vane 803 needs to be changed or the diameter of the roller 8 needs to be reduced, the screw 602 applies force to the telescopic ring 7 in a screwing mode, so that the clamping position between the bolt 802 on the roller 8 and the limiting groove 804 is uniformly moved, the diameter of the telescopic ring 7 is gradually reduced, the inclination angle of the guide vane 803 is changed or the diameter of the roller 8 is reduced, and the size and the position of the driving roller 5 are correspondingly changed; when the diameter of the required roller 8 needs to be enlarged, the telescopic ring 7 is forced from the inside of the roller 8 by other tools like the telescopic ring 7, so that the diameter of the roller becomes enlarged.

After the enzyme deactivation is finished, the machine stops running, when the machine needs to be disassembled, the mounting and disassembling device 3 is rotated to the through hole 101, external force is applied to the movable clamping pin 301, and when the movable clamping pin 301 is pressed to the inner wall position of the machine body 1, the roller 8 can be taken out.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present invention have been explained herein using specific examples, which are presented only to assist in understanding the methods and their core concepts. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can be combined in a proper manner; the application of these modifications, variations or combinations, or the application of the concepts and solutions of the present invention in other contexts without modification, is not intended to be considered as a limitation of the present invention.

Claims

1. The utility model provides a removable mechanical type tea wrap machine of inner wall, includes frame (2), arranges fuselage (1) above that in, installs cylinder (8) inside fuselage (1), and the rolling actuating system (4) of driving roller (8), its characterized in that: the machine body (1) is a hollow cylindrical structure transversely fixed on the machine frame (2), a rotatable roller (8) is arranged in the machine body, and the roller (8) consists of a sub-blade (801), a bolt (802), a guide blade (803) and a limiting groove (804); the plurality of sub-blades (801) are spliced into the roller (8) with the adjustable diameter, the limiting grooves (804) are distributed at two ends of each sub-blade (801), and the bolts (802) are embedded into the limiting grooves (804) overlapped with the two adjacent sub-blades (801) to enable the two sub-blades (801) to move mutually; the guide vanes (803) are arranged on the sub vanes (801), and the guide vanes (803) are connected into a telescopic spiral shape in an end-to-end overlapping mode; the tail end of the vertical direction of the rack (2) is provided with a telescopic control device (6) used for controlling the diameter of the roller (8), and the telescopic control device (6) is in direct contact with the roller (8).

2. The mechanical tea enzyme deactivating machine with detachable inner wall as claimed in claim 1, wherein the roller (8) is provided with a mounting and dismounting device (3), the mounting and dismounting device (3) consists of a movable bayonet lock (301), a spring fixing block (303) and a spring (302) connected with the movable bayonet lock and the spring fixing block; the spring fixing block (303) is arranged on the sub-blade (801), the spring (302) is arranged on the movable clamping pin (301), and the movable clamping pin (301) is connected with the spring fixing block (303).

3. The mechanical tea enzyme deactivating machine with detachable inner wall as claimed in claim 2, wherein the movable bayonet lock (301) is in a I shape with the vertical direction embedded in the spring (302), the lateral surface is contacted with one end of the spring (302), and the other end of the spring (302) is contacted with the spring fixing block (303); the spring fixing block (303) is provided with a concave I-shaped groove which is clamped and matched with the other end of the I-shaped part of the movable clamping pin (301).

4. The mechanical tea wrap machine with the detachable inner wall as claimed in claim 1, wherein the limiting groove (804) is shaped as a kidney-shaped hole.

5. The mechanical tea water-removing machine with the detachable inner wall according to claim 1, wherein an annular clamping groove (101) is formed in the inner wall surface of the machine body (1), and an installation and disassembly device (3) capable of sliding along the annular clamping groove (101) is arranged on the roller (8); the annular clamping groove (101) is provided with a through hole (102), and the opening area of the through hole (102) is larger than or equal to that of the mounting and dismounting device (3).

6. The mechanical tea wrap machine with removable inner walls as claimed in claim 5, wherein the through hole (102) is located within the annular slot (101).

7. The mechanical tea wrap machine with the detachable inner wall is characterized in that the telescopic control device (6) consists of a threaded hole (601) fixed on the frame (2), a screw rod (602) and a telescopic ring (7), the telescopic ring (7) is fixed on the frame (2) through the screw rod (602) and the threaded hole (601) in a matched mode, and the telescopic ring (7) is of an arc-shaped structure installed around the roller (8).

8. The machine of claim 7, wherein the extension ring (7) is an 3/4 arc larger than the diameter of the roller (8).

9. The mechanical tea wrap machine with detachable inner wall as claimed in claim 1, wherein the driving system (4) is connected with the driving roller (5), and the driving roller (5) is closely arranged below the roller (8) and forms a rolling friction fit with the outer surface of the roller (8).

10. The machine for removing green from tea leaves with removable inner walls as claimed in claim 9, wherein the outer surface of the driving roller (5) is made of flexible material.