CN210580720U

CN210580720U - Liquid brushing machine

Info

Publication number: CN210580720U
Application number: CN201920738863.7U
Authority: CN
Inventors: 陈钟魁
Original assignee: Anhui Zhongle Food Machinery Co ltd
Current assignee: Anhui Zhongle Food Machinery Co ltd
Priority date: 2019-05-22
Filing date: 2019-05-22
Publication date: 2020-05-22
Anticipated expiration: 2029-05-22

Abstract

The utility model discloses a liquid brushing machine, relate to food equipment technical field, including a plurality of brushes, the top of each brush is all fixed mounting has a pivot, the bottom that the top of each pivot all passed the installation frame is set up inside it, all overlap on the axis body that each pivot is in the installation frame and be equipped with the synchronizing wheel, connect through the hold-in range between all synchronizing wheels, one of them pivot is coaxial and fixed connection with servo motor's output shaft, servo motor fixed mounting is on the installation frame, the one end fixed mounting of installation frame is in the bottom of longitudinal rail, still movable mounting has the longitudinal motion module that can drive up-and-down reciprocating motion on the longitudinal rail, the longitudinal motion module is fixed mounting on the transverse motion module, the transverse motion module activity is on the transverse rail, the transverse motion module can drive its self reciprocating motion on the transverse rail; the utility model discloses can effectively improve brushing liquid quality and efficiency, improve food security, avoid dipping in the drawback that the liquid leads to the shower.

Description

Liquid brushing machine

Technical Field

The utility model relates to the technical field of food equipment, concretely relates to a device for brushing egg liquid on the surface of food such as cake, moon cake.

Background

When making moon cakes, flaky pastries, bread, cakes and other food products, the surface of the cake often needs to be coated with liquid such as egg liquid to change the surface color and taste.

The traditional egg liquid brushing method mainly adopts manual brushing, which can cause the uneven brushing of egg liquid, not only causes poor brushing quality, but also affects product quality; meanwhile, the efficiency of manual brushing is low, a large amount of personnel is needed for operation, and the production cost is increased; on the other hand, egg liquid is easily sprinkled in the manual brushing process, the sanitation of a production line is affected, and potential food safety hazards exist; secondly, the root of the brush is difficult to clean effectively, so that the root of the brush is easy to retain egg liquid, and the brush used for a long time is easy to breed bacteria, so that the production cost is increased due to frequent replacement of the brush when food safety hazards exist.

Therefore, how to solve the defects of the prior art is a problem which needs to be solved urgently nowadays.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art not enough, provide a brush liquid machine to brush among the solution prior art inhomogeneous, the brush root is difficult to effective clean scheduling technical problem.

The utility model discloses a realize through following technical scheme:

the utility model provides a liquid brushing machine, which comprises a plurality of hairbrushes, wherein the top end of each hairbrush is fixedly provided with a rotating shaft, the top end of each rotating shaft passes through the bottom of an installation frame and is arranged in the installation frame, a shaft body of each rotating shaft in the installation frame is sleeved with a synchronizing wheel, the axes of each rotating shaft are positioned on the same vertical surface, all synchronizing wheels are connected through a synchronous belt, one of the rotating shafts is coaxial and fixedly connected with an output shaft of a servo motor, the servo motor is fixedly arranged on the mounting frame, one end of the mounting frame is fixedly arranged at the bottom end of the longitudinal guide rail, the longitudinal guide rail is also movably provided with a longitudinal motion module which can drive the longitudinal motion module to reciprocate up and down, the longitudinal movement module is fixedly arranged on the transverse movement module, the transverse movement module is movably arranged on the transverse guide rail, and the transverse movement module can drive the transverse movement module to reciprocate on the transverse guide rail.

Furthermore, the egg tank is used for dipping the target liquid by the brush.

Further, the transverse guide rail and the egg groove are fixedly installed right above the feeding crawler belt, the extending direction of the transverse guide rail is the same as the extending direction of the feeding crawler belt, and the egg groove is located at the position to which the brush can move.

Further, every the brush comprises the brush body and the brush hair of evenly installing in brush body bottom, set up the play liquid hole that runs through its bottom in the brush body, set up in the pivot and go out the notes liquid hole of liquid hole intercommunication, still set up on the outer wall of pivot and annotate the feed liquor hole of liquid hole intercommunication, it is equipped with the confession liquid casing still to overlap in the pivot on the outer wall of seting up the feed liquor hole, just supply the liquid casing with the part of pivot contact is sealed through the sealing washer, supply liquid casing fixed mounting in the bottom of installation frame, supply the liquid casing to pass through the feed pipe and supply the liquid room to be connected, supply the liquid indoor target liquid that is full of.

Furthermore, an electromagnetic valve is also installed on the liquid supply pipe.

Further, still include the washing tank that is used for wasing the brush, the washing tank sets up in the place that the brush can move to.

Furthermore, a pressure pump is also arranged on the liquid supply pipe between the electromagnetic valve and the liquid supply chamber.

Further, the bottom of the brush body is provided with a notch to enable the brush body to form an inverted-concave-shaped structure, the liquid outlet hole is formed in the top of the notch, bristles mounted at the top of the notch are vertically arranged downwards, and the bristles mounted on two sides of the notch are horizontally mounted.

Further, still evenly be provided with in the washing tank with the brush board that the breach corresponds, the top and the lateral part of brush board are installed the rigidity brush hair, and when the brush body moved to the washing tank, the brush board was in the breach, and the rigidity brush hair on the brush board can touch the brush body lateral wall that the breach corresponds.

Further, a liquid level sensor is arranged in the liquid supply chamber.

Compared with the prior art, the utility model has the following advantages: the utility model provides a liquid brushing machine, which realizes the effective movement of equipment by arranging a servo motor, a longitudinal movement module, a transverse movement module and the like, realizes the purpose of mechanically brushing egg liquid, and avoids the defect of manual brushing; the brush can be effectively cleaned by the cleaning tank, the defect of liquid accumulation on the brush can be avoided, and the liquid accumulation at the root of the brush can be effectively cleaned by the brush plate and the rigid bristles, so that the food safety is improved; make egg liquid directly drench to the food top through setting up out the liquid hole, annotating liquid hole etc. avoided dipping in and get the drawback that egg liquid leads to the shower, improved food conveyor's sanitary condition.

Drawings

FIG. 1 is a schematic view of a liquid brushing machine according to embodiment 1;

FIG. 2 is an exploded view of the structure of a brush in example 1;

FIG. 3 is a schematic view showing the connection between the liquid supply chamber and the brush and the cleaning bath in embodiment 2;

FIG. 4 is a schematic view showing the connection between the liquid supply chamber and the brush and the cleaning tank in example 3.

In the figure: 1. a brush; 2. a rotating shaft; 3. a mounting frame; 4. a synchronizing wheel; 5. a synchronous belt; 6. a servo motor; 7. a longitudinal guide rail; 8. a longitudinal movement module; 9. a transverse movement module; 10. a transverse guide rail; 11. an egg trough; 12. a brush body; 13. brushing; 14. a liquid outlet hole; 15. a liquid injection hole; 16. a liquid inlet hole; 17. a liquid supply housing; 18. a liquid supply tube; 19. a liquid supply chamber; 20. an electromagnetic valve; 21. a cleaning tank; 22. a pressure pump; 23. a notch; 24. brushing the board; 25. rigid bristles; 26. a liquid level sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1, which illustrates an embodiment of the present invention:

with reference to fig. 1 and fig. 2, this embodiment provides a liquid brushing machine, which includes a plurality of brushes 1 (as shown in fig. 2), a rotating shaft 2 is fixedly installed at a top end of each brush 1, a top end of each rotating shaft 2 penetrates through a bottom of an installation frame 3 and is disposed inside the installation frame, a synchronizing wheel 4 is sleeved on a shaft body of each rotating shaft 2 in the installation frame 3, an axis of each rotating shaft 2 is in a same vertical plane, all synchronizing wheels 4 are connected through a synchronizing belt 5, one rotating shaft 2 is coaxially and fixedly connected with an output shaft of a servo motor 6, the servo motor 6 is fixedly installed on the installation frame 3, as shown in fig. 1, one end of the installation frame 3 is fixedly installed at a bottom end of a longitudinal guide rail 7, a longitudinal movement module 8 capable of driving the longitudinal movement to reciprocate up and down is movably installed on the longitudinal guide rail 7, the, the transverse motion module 9 is movable on the transverse guide rail 10, and the transverse motion module 9 can drive the transverse motion module to reciprocate on the transverse guide rail 10.

In this embodiment, the egg tank 11 for dipping the brush 1 in the target liquid is further included.

In this embodiment, the transverse guide rails 10 and the egg trough 11 are both fixedly installed right above the feeding crawler, and the extension direction of the transverse guide rails 10 is the same as that of the feeding crawler, and the egg trough 11 is located at a position to which the brush 1 can move.

In this embodiment, the longitudinal motion module 8 and the transverse motion module 9 may be a synchronous belt linear module of WDT4545 model.

The working principle is as follows:

when the device is in an initial state, the mounting frame 3 is positioned right above the egg tank 11, and the brush 1 is positioned in the egg tank 11, so that the brush 1 is dipped with egg liquid;

when cakes or moon cakes and the like are conveyed to the position under a liquid brushing machine through a feeding crawler, equipment is started, firstly, a longitudinal moving module 8 drives a longitudinal guide rail 7 to drive an installation frame 3 to move upwards, so that a hairbrush 1 is separated from an egg groove 11, after the egg liquid dipped on the hairbrush 1 and the egg liquid in the egg groove 11 are stopped for a while and are not drawn, a transverse moving module 9 moves on a transverse guide rail 10, the longitudinal moving module 8 fixedly connected with the hairbrush and the installation frame 3 on the longitudinal guide rail 7 are driven to move until the installation frame 3 moves to the position right above processed food, then the longitudinal moving module 8 drives the longitudinal guide rail 7 to drive the installation frame 3 to move downwards until the hairbrush 1 is in contact with the moon cakes and the like needing to be coated with the egg liquid, then a servo motor 6 is started to drive a corresponding rotating shaft 2 to rotate, and all synchronous wheels 4 are driven to rotate under the, thereby drive all brushes 1 and rotate, and then can effectively carry out egg liquid coating to the top surface of moon cake etc. and the rotation of brush 1 can effectual coating be even.

Example 2

Referring to fig. 1, 2 and 3, in this embodiment, a liquid brushing machine is provided, whose main structure is similar to that of embodiment 1 (in this embodiment, an egg tank 11 in fig. 1 is replaced by a cleaning tank 21), and includes a plurality of brushes 1, a rotating shaft 2 is fixedly installed at a top end of each brush 1, a top end of each rotating shaft 2 passes through a bottom of a mounting frame 3 and is disposed inside the mounting frame 3, a synchronizing wheel 4 is sleeved on a shaft body of each rotating shaft 2 in the mounting frame 3, an axis of each rotating shaft 2 is in a same vertical plane, all the synchronizing wheels 4 are connected through a synchronous belt 5, one of the rotating shafts 2 is coaxially and fixedly connected with an output shaft of a servo motor 6, the servo motor 6 is fixedly installed on the mounting frame 3, one end of the mounting frame 3 is fixedly installed at a bottom end of a longitudinal guide rail 7, the longitudinal guide rail 7 is movably installed with a longitudinal, the longitudinal motion module 8 is fixedly arranged on the transverse motion module 9, the transverse motion module 9 moves on the transverse guide rail 10, and the transverse motion module 9 can drive the transverse motion module to reciprocate on the transverse guide rail 10.

In this embodiment, the main structures of the mounting frame 3 and the brush 1 are similar to those of fig. 2, in order to avoid the drawback that egg liquid is sprinkled due to the fact that the brush 1 needs to be dipped in egg liquid, in this embodiment, as shown in fig. 3, each brush 1 is composed of a brush body 12 and bristles 13 uniformly installed at the bottom of the brush body 12, a liquid outlet 14 penetrating through the bottom of the brush body 12 is formed in the brush body 12, a liquid injection hole 15 communicated with the liquid outlet 14 is formed in the rotating shaft 2, a liquid inlet 16 communicated with the liquid injection hole 15 is further formed in the outer wall of the rotating shaft 2, a liquid supply housing 17 is further sleeved on the outer wall of the rotating shaft 2 where the liquid inlet 16 is formed, a contact portion of the liquid supply housing 17 and the rotating shaft 2 is sealed by a sealing ring, the liquid supply housing 17 is fixedly installed at the bottom of the mounting frame 3, the liquid supply housing.

With the arrangement, egg liquid in the liquid supply shell 17 can not flow out from a gap between the liquid supply shell and the rotating shaft 3 when the rotating shaft 3 rotates, and meanwhile, when the rotating shaft 3 is static, the egg liquid can also have corresponding through holes to enter the liquid outlet holes 14.

In this embodiment, a solenoid valve 20 is also mounted on the supply tube 18 to facilitate control of the apparatus.

In the present embodiment, in order to effectively wash the brush 1, a washing tub 21 for washing the brush 1 is further included, and the washing tub 21 is provided where the brush 1 is movable.

In this embodiment, since the egg liquid has a certain viscosity, in order to avoid the egg liquid from blocking the liquid supply tube 18, the pressure pump 22 is further installed on the liquid supply tube 18 between the electromagnetic valve 20 and the liquid supply chamber 19, so as to effectively increase the flow rate and increase the liquid supply speed.

In this embodiment, in order to effectively monitor the amount of the remaining egg liquid in the liquid supply chamber 19, a liquid level sensor 26 is installed in the liquid supply chamber 19 so as to effectively monitor the amount.

The working principle is as follows:

in the embodiment, the whole device is arranged above a feeding crawler belt for conveying the liquid egg to be brushed, after the feeding crawler belt conveys the food such as moon cakes to be brushed to the lower part of the device, a transverse movement module 9 is started to drive the transverse movement module to move on a transverse guide rail 10 to enable an installation frame 3 to move right above the corresponding food, then a longitudinal movement module 8 drives a longitudinal guide rail 7 to move downwards to drive the installation frame 3 to move downwards to the connection part of a brush 1 and the food, then an electromagnetic valve 20 and a pressure pump 22 are started, the liquid egg in a liquid supply chamber 19 enters a liquid supply shell 17 through a liquid supply pipe 18, then the liquid egg enters a liquid outlet hole 14 through a liquid inlet hole 17 and then flows between brush hairs 13 and falls to the top center of the food such as cakes, after the corresponding liquid egg amount is reached, the electromagnetic valve 20 and the pressure pump 22 are closed, then a servo motor 6 is started to drive a synchronizing wheel 4 to rotate through a, so that the egg liquid on the top of the food and the brush 1 is evenly coated on the top of the food.

After coating, the servo motor 6 is closed, the longitudinal movement module 8 drives the installation frame 3 and the hairbrush 1 to move up and down through the longitudinal guide rail 7, so that the installation frame and the hairbrush 1 are not in contact with food, then the equipment moves, the hairbrush 1 moves into the cleaning tank 21, and then the servo motor 6 is started to drive the hairbrush 1 to rotate, so that egg liquid on the hairbrush is cleaned, and the cleaning purpose is achieved.

Example 3

Referring to fig. 4 and embodiment 2, the present embodiment provides a liquid brushing machine specially used for surface coating of cylindrical food such as moon cakes, the equipment structure is similar to embodiment 2, and the liquid brushing machine comprises a plurality of brushes 1, a rotating shaft 2 is fixedly installed at the top end of each brush 1, the top end of each rotating shaft 2 penetrates through the bottom of an installation frame 3 and is arranged in the installation frame 3, a synchronizing wheel 4 is sleeved on a shaft body of each rotating shaft 2 in the installation frame 3, the axis of each rotating shaft 2 is in the same vertical plane, all the synchronizing wheels 4 are connected through a synchronous belt 5, one rotating shaft 2 is coaxially and fixedly connected with an output shaft of a servo motor 6, the servo motor 6 is fixedly installed on the installation frame 3, one end of the installation frame 3 is fixedly installed at the bottom end of a longitudinal guide rail 7, the longitudinal guide rail 7 is also movably installed with a longitudinal movement module 8 capable of driving, the longitudinal motion module 8 is fixedly arranged on the transverse motion module 9, the transverse motion module 9 moves on the transverse guide rail 10, and the transverse motion module 9 can drive the transverse motion module to reciprocate on the transverse guide rail 10.

In this embodiment, in order to avoid the drawback that egg liquid is sprinkled due to the fact that the brush 1 needs to dip in egg liquid, in this embodiment, each brush 1 is composed of a brush body 12 and bristles 13 uniformly installed at the bottom of the brush body 12, a liquid outlet hole 14 penetrating through the bottom of the brush body 12 is formed in the brush body 12, a liquid injection hole 15 communicated with the liquid outlet hole 14 is formed in the rotating shaft 2, a liquid inlet hole 16 communicated with the liquid injection hole 15 is further formed in the outer wall of the rotating shaft 2, a liquid supply shell 17 is further sleeved on the outer wall of the rotating shaft 2, the part of the liquid supply shell 17 contacting the rotating shaft 2 is sealed by a sealing ring, the liquid supply shell 17 is fixedly installed at the bottom of the installation frame 3, the liquid supply shell 17 is connected with a liquid supply chamber 19 through a liquid supply pipe 18, and.

In particular, referring to fig. 4, in this embodiment, in order to uniformly brush the egg liquid on the top and the side wall of the cylindrical food such as moon cake, a notch 23 is formed at the bottom of the brush body 12 to form an inverted concave structure, a liquid outlet hole 14 is formed at the top of the notch 23, the bristles 13 mounted at the top of the notch 23 are vertically arranged downwards, and the bristles 13 mounted at both sides of the notch 23 are horizontally arranged.

Through the arrangement, the notch 23 can effectively contain cylindrical food such as moon cakes, and the brush hairs 13 on the top and the side of the notch can effectively contact with the top and the side of the cylindrical food such as the moon cakes.

In particular, in the embodiment, in order to effectively clean the accumulated liquid at the root of the brush 1, the cleaning tank 21 is further uniformly provided with a brush plate 24 corresponding to the notch 23, the top and the side of the brush plate 24 are provided with rigid bristles 25, when the brush body 12 moves into the cleaning tank 21, the brush plate 24 is located in the notch 23, and the rigid bristles 25 on the brush plate 24 can touch the side wall of the brush body 12 corresponding to the notch 23.

Thus, when the brush plate 24 is positioned in the notch 23, the brush 1 is rotated, and the rigid bristles 25 on the brush plate 24 can pass through the bristles 13 at the notch to contact with the side wall corresponding to the notch, so that the root of the brush 1 can be sufficiently cleaned, and the service life and the safety of the brush are improved.

The working principle is as follows:

After coating, the servo motor 6 is closed, the longitudinal motion module 8 drives the installation frame 3 and the brush 1 to move up and down through the longitudinal guide rail 7, so that the installation frame and the brush 1 are not in contact with food, then the equipment moves, the brush 1 moves into the cleaning groove 21, the brush plate 24 is positioned in the notch 23, then the rigid brush bristles 25 on the brush plate 24 penetrate through the brush bristles 13 on the notch 23 to be in contact with the side wall corresponding to the notch 23, the servo motor 6 is started to drive the brush 1 to rotate, and therefore the brush 1 and the egg liquid on the root of the brush 1 are cleaned, and the cleaning purpose is achieved.

Particularly, in the embodiment, mainly for cylindrical food such as moon cakes, when the brush coating is started, the egg liquid flows to the top end of the food and the brush bristles 13 through the liquid outlet hole 14, when the brush 1 rotates and is uniformly coated on the top end of the food, the redundant egg liquid flows downwards to the side walls of the food through the outer edge of the top of the food, and meanwhile, the transverse brush bristles 13 corresponding to the notch 23 can effectively brush the flowing egg liquid, so that the egg liquid can be effectively brushed on the side walls of the food.

In the above examples 1 to 3, the egg liquid may be replaced with other brushing liquids, which effectively increases the application range of the apparatus.

The embodiment provided by the utility model can effectively realize the purpose of mechanically brushing egg liquid, avoid the defect of manual brushing, effectively improve the brushing efficiency, simultaneously avoid the defect of egg liquid sprinkling, and effectively improve the food safety; the aim of uniform coating is achieved, and the quality of the product can be effectively improved; the root of the brush is cleaned, so that the service life of the brush can be effectively prolonged, and the production cost is reduced; meanwhile, the root of the brush is cleaned, so that the food safety can be effectively improved.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The liquid brushing machine comprises a plurality of hairbrushes (1) and is characterized in that a rotating shaft (2) is fixedly mounted on the top end of each hairbrush (1), each rotating shaft (2) is fixedly mounted at the inner part of the bottom of an installation frame (3) and is sleeved with a synchronizing wheel (4) on a shaft body of each rotating shaft (2) in the installation frame (3), the axes of the rotating shafts (2) are positioned on the same vertical surface, all the synchronizing wheels (4) are connected through a synchronizing belt (5), one rotating shaft (2) is coaxially and fixedly connected with an output shaft of a servo motor (6), the servo motor (6) is fixedly mounted on the installation frame (3), one end of the installation frame (3) is fixedly mounted at the bottom end of a longitudinal guide rail (7), and a longitudinal movement module (8) capable of driving up-down reciprocating movement is movably mounted on the longitudinal guide rail (7), the longitudinal movement module (8) is fixedly arranged on the transverse movement module (9), the transverse movement module (9) is movably arranged on the transverse guide rail (10), and the transverse movement module (9) can drive the transverse movement module to reciprocate on the transverse guide rail (10).

2. A liquid brushing machine according to claim 1, further comprising an egg tank (11) for dipping the brush (1) in a target liquid.

3. A liquid brushing machine according to claim 2, characterized in that the transverse guide (10) and the egg trough (11) are fixedly mounted directly above the feed track, and the transverse guide (10) extends in the same direction as the feed track, the egg trough (11) being in a position to which the brush (1) is movable.

4. The liquid brushing machine according to claim 1, wherein each brush (1) is composed of a brush body (12) and brush bristles (13) uniformly arranged at the bottom of the brush body (12), a liquid outlet hole (14) penetrating through the bottom of the brush body (12) is formed in the brush body (12), a liquid injection hole (15) communicated with the liquid outlet hole (14) is formed in the rotating shaft (2), a liquid inlet hole (16) communicated with the liquid injection hole (15) is further formed in the outer wall of the rotating shaft (2), a liquid supply shell (17) is further sleeved on the outer wall of the rotating shaft (2) provided with the liquid inlet hole (16), the part of the liquid supply shell (17) contacting with the rotating shaft (2) is sealed through a sealing ring, the liquid supply shell (17) is fixedly arranged at the bottom of the mounting frame (3), and the liquid supply shell (17) is connected with a liquid supply chamber (19) through a liquid supply pipe (18), the liquid supply chamber (19) is filled with a target liquid.

5. A fluid brushing machine according to claim 4, characterised in that a solenoid valve (20) is also mounted on the supply pipe (18).

6. A liquid brushing machine according to claim 5, further comprising a cleaning tank (21) for cleaning the brush (1), wherein the cleaning tank (21) is provided at a place to which the brush (1) is movable.

7. A fluid brushing machine according to claim 6, characterized in that a pressure pump (22) is also mounted on the fluid supply pipe (18) between the solenoid valve (20) and the fluid supply chamber (19).

8. The liquid brushing machine according to claim 7, characterized in that a notch (23) is arranged at the bottom of the brush body (12) to form an inverted concave structure, the liquid outlet hole (14) is arranged at the top of the notch (23), the bristles (13) arranged at the top of the notch (23) are vertically arranged downwards, and the bristles (13) arranged at two sides of the notch (23) are horizontally arranged.

9. The liquid brushing machine according to claim 8, wherein a brush plate (24) corresponding to the notch (23) is uniformly arranged in the cleaning tank (21), rigid bristles (25) are arranged at the top and the side of the brush plate (24), when the brush body (12) moves into the cleaning tank (21), the brush plate (24) is positioned in the notch (23), and the rigid bristles (25) on the brush plate (24) can touch the side wall of the brush body (12) corresponding to the notch (23).

10. A machine according to claim 9, characterized in that a level sensor (26) is mounted in said liquid supply chamber (19).