CN209174501U - A kind of plated film cleaning device for rubber rolls - Google Patents

A kind of plated film cleaning device for rubber rolls Download PDF

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Publication number
CN209174501U
CN209174501U CN201821812250.5U CN201821812250U CN209174501U CN 209174501 U CN209174501 U CN 209174501U CN 201821812250 U CN201821812250 U CN 201821812250U CN 209174501 U CN209174501 U CN 209174501U
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CN
China
Prior art keywords
plated film
rubber roller
cleaning device
placement mechanism
rubber
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CN201821812250.5U
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Chinese (zh)
Inventor
何小锐
郑健
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Shenzhen Pine New Materials Technology Co Ltd
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Shenzhen Pine New Materials Technology Co Ltd
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Priority to CN201821812250.5U priority Critical patent/CN209174501U/en
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Abstract

The utility model discloses a kind of plated film cleaning device for rubber rolls, it further include industrial control all-in-one machine including fixed bracket, the first filming rubber roller placement mechanism on the fixed bracket and the second plated film rubber roller placement mechanism, the ultrasonic cleaner and rinsing bowl that are set gradually along the fixed bracket;Guide rail and transport mechanism are additionally provided on the fixed bracket;The rinsing bowl includes spray chamber, reservoir chamber, vacuum pump;The transport mechanism, the first filming rubber roller placement mechanism, the second plated film rubber roller placement mechanism, ultrasonic cleaner, vacuum pump are connected with the industrial control all-in-one machine respectively.The method combined using ultrasonic cleaning and washing, can thoroughly be cleaned rubber roller, and not damaged to roll surfaces, not influence the use of rubber roller.In addition, the cleaning device in the utility model is able to achieve continuous operations, cleaning efficiency is improved, and be suitable for the plated film rubber roller of different length, different inner diameters.

Description

A kind of plated film cleaning device for rubber rolls
Technical field
The utility model belongs to cleaning rubber roller apparatus field, and in particular to a kind of plated film cleaning device for rubber rolls.
Background technique
In fields such as printing printing and dyeing, usually coating coating in process, is needed using to glue on substrate Roller completes coating procedure by the rotation of rubber roller.Currently used method is directly to contact rubber roller and coating etc., if not In time to rubber roller cleaned then can on rubber roller residual paint, with the accumulation of time, remaining coating is more and more, can exist It forms a film on rubber roller, influences the uniform coating of coating;Simultaneously with the accumulation of residue, protrusion can be formed in roll surfaces, applied The surface flatness of coating and the integrality of coating are reduced during covering;Due to usually containing organic principle in coating, not in time Cleaning also results in the corrosion of rubber roller, shortens the service life of rubber roller.On the other hand, after replacing coating, if rubber roller obtains Less than good cleaning, it will introduce impurity in coating material, reduce the comprehensive performance of coating and coating.If in process The coating of different colours is used, then can bring serious pollution, seriously affects the display effect of coating.
Rubber roller is cleaned using cleaning brush board, nonwoven fabric, hairbrush etc. mostly at present, preferable cleaning effect can be obtained Fruit.But above-mentioned cleansing medium quality is harder, is easy to leave brush mark on rubber roller, reduces the smoothness of rubber roller, in addition above-mentioned side Method not can be carried out thorough cleaning to remaining tiny coating, be more difficult if leaving brush mark on rubber roller in cleaning process thoroughly clear Rubber roller is washed, the use of rubber roller is influenced.
Utility model content
In order to solve the deficiencies in the prior art, the utility model provides a kind of plated film cleaning device for rubber rolls, uses The method that ultrasonic cleaning and washing combine, can thoroughly clean rubber roller, and not damaged to roll surfaces, not influence rubber roller It uses.In addition, the cleaning device in the utility model is able to achieve continuous operations, cleaning efficiency is improved, and be suitable for difference The plated film rubber roller of length, different inner diameters.
The utility model technical effect to be achieved is realized by following scheme:
The utility model provides a kind of plated film cleaning device for rubber rolls, it is characterised in that: including fixed bracket, set on described The first filming rubber roller placement mechanism and the second plated film rubber roller placement mechanism on fixed bracket are set gradually along the fixed bracket Ultrasonic cleaner and rinsing bowl, further include industrial control all-in-one machine;
Guide rail and transport mechanism are additionally provided on the fixed bracket, the transport mechanism drives plated film rubber roller to be cleaned along institute State guide rail movement;
The ultrasonic cleaner is set on the downside of the first filming rubber roller placement mechanism, passes through the ultrasonic cleaner Ultrasonic cleaning is carried out to the plated film rubber roller to be cleaned;
The rinsing bowl includes spray chamber, reservoir chamber, vacuum pump, and the second plated film rubber roller placement mechanism is set to the spray Drench room middle position;
The transport mechanism, the first filming rubber roller placement mechanism, the second plated film rubber roller placement mechanism, ultrasonic cleaner, Vacuum pump is connected with the industrial control all-in-one machine respectively.
The method that the utility model is combined using ultrasonic cleaning and washing passes through the guide rail and conveyer on fixed bracket Structure is transmitted plated film rubber roller;By industrial control all-in-one machine come to transport mechanism, plated film rubber roller placement mechanism, ultrasonic cleaning Slot, vacuum pump are controlled, and adjust transmission speed, ultrasonic frequency, the ginseng such as rubber roller revolving speed, vacuum pump pressure according to production needs Number completes the cleaning to plated film rubber roller, and production process is visually controllable, and cleaning effect is good, high-efficient.
Further, upper spray boom is equipped at the top of the spray chamber, the spray chamber bottom is equipped with lower spray boom, the vacuum pump Outside the spray chamber.
Further, the upper spray boom is equipped with upper nozzle, and the lower spray boom is equipped with lower nozzle;The upper nozzle and it is described under Spray head quantity is identical.
Further, the vertical direction angle of the upper nozzle and the upper spray boom is 5 ° -15 °;The lower nozzle and institute It is vertical to state lower spray boom.
Further, ultrasonic cleaning solution is equipped with inside the ultrasonic cleaner.
Further, the ultrasonic cleaner side is equipped with the first inlet tube, and the first inlet tube is equipped with the first feed liquor Valve;The ultrasonic cleaning trench bottom is equipped with the first drain pipe, and the first drain pipe is equipped with the first tapping valve.
Further, the reservoir chamber side is equipped with the second inlet tube, and the second inlet tube is equipped with the second liquid feed valve;It is described The reservoir chamber other side is equipped with the second drain pipe, and the second drain pipe is equipped with the second tapping valve.
Further, the first filming rubber roller placement mechanism is identical as the second plated film rubber roller placement mechanism structure.
Further, the first filming rubber roller placement mechanism includes driving motor, drive shaft, limit shaft, and difference Symmetrically arranged limit spring and abutment sleeve;Described plated film rubber roller to be cleaned one end passes through the abutment sleeve and the driving One end of axis is fixedly connected, and the plated film rubber roller other end to be cleaned is solid by one end of the abutment sleeve and the limit shaft Fixed connection;The drive shaft other end is connected with the driving motor.
Further, the driving motor drives the plated film rubber roller to move by the drive shaft.
The utility model has the advantage that
1. the utility model controls cleaning device by industrial control all-in-one machine, manufacturing parameter can easily be accommodated, produced Journey is visually controllable.
2. the utility model cleans plated film rubber roller using the method that ultrasonic cleaning and washing combine, cleaning effect Fruit is good;It is able to achieve continuous production, high production efficiency.
Detailed description of the invention
Fig. 1 is plated film cleaning device for rubber rolls structural schematic diagram in the utility model.
Fig. 2 is plated film rubber roller placement mechanism structural schematic diagram in the utility model.
Fig. 3 is rinsing bowl upper nozzle structural schematic diagram in the utility model.
Fig. 4 is the control principle drawing of plated film cleaning device for rubber rolls work in the utility model.
Description of symbols: 1, fixed bracket;2, ultrasonic cleaner;3, rinsing bowl;4, industrial control all-in-one machine;101, it leads Rail;102, the first filming rubber roller placement mechanism;103, the second plated film rubber roller placement mechanism;201, ultrasonic cleaning solution;202, One liquid feed valve;203, the first inlet tube;204, the first tapping valve;205, the first drain pipe;301, spray chamber;302, reservoir chamber; 1021, driving motor;1022, limit spring;1023, abutment sleeve;1024, drive shaft;1025, limit shaft;3011, vacuum Pump;3012, upper spray boom, 3013, upper nozzle;3014, lower spray boom;3015, lower nozzle;3021, the second liquid feed valve;3022, second Inlet tube;3023, the second tapping valve;3024, the second drain pipe.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and examples.
Plated film cleaning device for rubber rolls structure as illustrated in the accompanying drawings from 1 to 3, including fixed bracket 1, is set to fixed branch in the present embodiment The first filming rubber roller placement mechanism 102 and the second plated film rubber roller placement mechanism 103 on frame 1 are set gradually along fixed bracket 1 Ultrasonic cleaner 2 and rinsing bowl 3 further include industrial control all-in-one machine 4;Guide rail 101 and transport mechanism are additionally provided on fixed bracket 1 (not shown), transport mechanism drive plated film rubber roller to be cleaned to move along guide rail 101;Ultrasonic cleaner 2 is set to the first plating On the downside of film rubber roller placement mechanism 102, it is equipped with ultrasonic cleaning solution 201 inside ultrasonic cleaner 2, passes through ultrasonic cleaning solution 201 pairs of plated film rubber rollers to be cleaned carry out ultrasonic cleaning;Rinsing bowl 3 includes spray chamber 301, reservoir chamber 302, is set to spray chamber Vacuum pump 3011 outside 301, the second plated film rubber roller placement mechanism 103 are set to the middle position of spray chamber 301;Transport mechanism, The first filming rubber roller placement mechanism 102, the second plated film rubber roller placement mechanism 103, ultrasonic cleaner 2, vacuum pump 3011 are distinguished It is connected with industrial control all-in-one machine 4.
Upper spray boom 3012 is equipped at the top of spray chamber 301 in the present embodiment, upper spray boom 3012 is equipped with upper nozzle 3013, upper spray First 3013 and upper 3012 vertical direction angle of spray boom are 5 °;301 bottom of spray chamber is equipped with lower spray boom 3014, sets on lower spray boom 3014 There is lower nozzle 3015, lower nozzle 3015 and lower spray boom 3014 are perpendicular;Upper nozzle 3013 is identical as 3015 quantity of lower nozzle.
2 side of ultrasonic cleaner is equipped with the first inlet tube 203 in the present embodiment, and the first inlet tube 203 is equipped with first Liquid feed valve 202;2 bottom of ultrasonic cleaner is equipped with the first drain pipe 205, and the first drain pipe 205 is equipped with the first tapping valve 204.302 side of reservoir chamber is equipped with the second inlet tube 3022, and the second inlet tube 3022 is equipped with the second liquid feed valve 3021;Reservoir chamber 302 other sides are equipped with the second drain pipe 3024, and the second drain pipe 3024 is equipped with the second tapping valve 3023.
The first filming rubber roller placement mechanism 102 is identical with the second plated film rubber roller 103 structures of placement mechanism in the present embodiment.The One plated film rubber roller placement mechanism 102 includes driving motor 1021, drive shaft 1024, limit shaft 1025, and is symmetrically arranged Limit spring 1022 and abutment sleeve 1023.Plated film rubber roller to be cleaned one end passes through abutment sleeve 1023 and drive shaft 1024 One end is fixedly connected, and the plated film rubber roller other end to be cleaned is fixedly connected by abutment sleeve 1023 with one end of limit shaft 1025; 1024 other end of drive shaft is connected with driving motor 1021.It is right by abutment sleeve 1023, limit spring 1022, limit shaft 1025 The position of plated film rubber roller is defined, and is then fixed plated film rubber roller, can be adjusted according to the size of plated film rubber roller in the present embodiment Abutment sleeve 1023, limit spring 1022, limit shaft 1025 drive so that plated film rubber roller is capable of fixing on rubber roller placement mechanism Dynamic motor 1021 drives the movement of plated film rubber roller by drive shaft 1024.
The course of work of plated film cleaning device for rubber rolls is as follows in the present embodiment:
The control principle drawing of the present embodiment mid-rubber roll cleaning device work is as shown in Fig. 4, by transport mechanism, the first filming Rubber roller placement mechanism, the second plated film rubber roller placement mechanism, ultrasonic cleaner, vacuum pump are connected with industrial control all-in-one machine respectively, lead to Cross the operating parameter that industrial control all-in-one machine adjusts above equipment.
Plated film rubber roller to be cleaned is placed on the first filming rubber roller placement mechanism, abutment sleeve, limit spring, limit are passed through The position of the fixed plated film rubber roller of position axis, one end of drive shaft connects plated film rubber roller to be cleaned, the other end is connected with driving motor, So that driving motor is able to drive plated film rubber roller movement to be cleaned.
Ultrasonic cleaning solution is injected in ultrasonic cleaner, and the temperature of ultrasonic cleaner is adjusted by industrial control all-in-one machine Degree, vibration frequency and time of vibration.After the completion of ultrasonic cleaning, the speed of transport mechanism is adjusted by industrial control all-in-one machine, it will Plated film rubber roller is sent to the second plated film rubber roller placement mechanism along guide rail after ultrasonic cleaning;Vacuum is controlled by industrial control all-in-one machine Pump adjusts the spray pressure of upper nozzle, lower nozzle, is washed, and washing terminates, and completes the cleaning to plated film rubber roller to be cleaned.
As can be seen from the above embodiments, plated film cleaning device for rubber rolls passes through industrial control all-in-one machine to cleaning device in the utility model It is controlled, can easily be accommodated manufacturing parameter, production process is visually controllable;Cleaning effect is good;It is able to achieve continuous production, production effect Rate is high.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model embodiment rather than right It is limited, although the utility model embodiment is described in detail referring to preferred embodiment, this field it is common Technical staff should understand that still be modified or replaced equivalently the technical solution of the utility model embodiment, and this A little ranges modified or equivalent replacement cannot also make modified technical solution be detached from the utility model embodiment technical solution.

Claims (10)

1. a kind of plated film cleaning device for rubber rolls, it is characterised in that: the first plating including fixed bracket, on the fixed bracket Film rubber roller placement mechanism and the second plated film rubber roller placement mechanism, the ultrasonic cleaner and water set gradually along the fixed bracket Washing trough further includes industrial control all-in-one machine;
Guide rail and transport mechanism are additionally provided on the fixed bracket, the transport mechanism drives plated film rubber roller to be cleaned to lead described in Rail movement;
The ultrasonic cleaner is set on the downside of the first filming rubber roller placement mechanism, by the ultrasonic cleaner to institute It states plated film rubber roller to be cleaned and carries out ultrasonic cleaning;
The rinsing bowl includes spray chamber, reservoir chamber, vacuum pump, and the second plated film rubber roller placement mechanism is set to the spray chamber Middle position;
The transport mechanism, the first filming rubber roller placement mechanism, the second plated film rubber roller placement mechanism, ultrasonic cleaner, vacuum Pump is connected with the industrial control all-in-one machine respectively.
2. plated film cleaning device for rubber rolls as described in claim 1, it is characterised in that: be equipped with upper spray boom, institute at the top of the spray chamber Spray chamber bottom is stated equipped with lower spray boom, the vacuum pump is set to outside the spray chamber.
3. plated film cleaning device for rubber rolls as claimed in claim 2, it is characterised in that: the upper spray boom is equipped with upper nozzle, under described Spray boom is equipped with lower nozzle;The upper nozzle is identical as the lower nozzle quantity.
4. plated film cleaning device for rubber rolls as claimed in claim 3, it is characterised in that: the upper nozzle and the upper spray boom are square vertically It is 5 ° -15 ° to angle;The lower nozzle is vertical with the lower spray boom.
5. plated film cleaning device for rubber rolls as described in claim 1, it is characterised in that: be equipped with ultrasound inside the ultrasonic cleaner Wave cleaning solution.
6. plated film cleaning device for rubber rolls as described in claim 1, it is characterised in that: the ultrasonic cleaner side is equipped with first Inlet tube, the first inlet tube are equipped with the first liquid feed valve;The ultrasonic cleaning trench bottom is equipped with the first drain pipe, the first drain Pipe is equipped with the first tapping valve.
7. plated film cleaning device for rubber rolls as described in claim 1, it is characterised in that: the reservoir chamber side is equipped with the second feed liquor Pipe, the second inlet tube are equipped with the second liquid feed valve;The reservoir chamber other side is equipped with the second drain pipe, and the second drain pipe is equipped with Second tapping valve.
8. plated film cleaning device for rubber rolls as described in claim 1, it is characterised in that: the first filming rubber roller placement mechanism and institute It is identical to state the second plated film rubber roller placement mechanism structure.
9. plated film cleaning device for rubber rolls as described in claim 1, it is characterised in that: the first filming rubber roller placement mechanism includes Driving motor, drive shaft, limit shaft, and the limit spring and abutment sleeve that are symmetrically arranged;The plated film glue to be cleaned Roller one end is fixedly connected by the abutment sleeve with one end of the drive shaft, and the plated film rubber roller other end to be cleaned passes through The abutment sleeve is fixedly connected with one end of the limit shaft;The drive shaft other end is connected with the driving motor.
10. plated film cleaning device for rubber rolls as claimed in claim 9, it is characterised in that: the driving motor passes through the drive shaft Drive the plated film rubber roller movement to be cleaned.
CN201821812250.5U 2018-11-05 2018-11-05 A kind of plated film cleaning device for rubber rolls Active CN209174501U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821812250.5U CN209174501U (en) 2018-11-05 2018-11-05 A kind of plated film cleaning device for rubber rolls

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821812250.5U CN209174501U (en) 2018-11-05 2018-11-05 A kind of plated film cleaning device for rubber rolls

Publications (1)

Publication Number Publication Date
CN209174501U true CN209174501U (en) 2019-07-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821812250.5U Active CN209174501U (en) 2018-11-05 2018-11-05 A kind of plated film cleaning device for rubber rolls

Country Status (1)

Country Link
CN (1) CN209174501U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112337842A (en) * 2020-09-02 2021-02-09 宝利泰橡胶科技扬州有限公司 Rubber roller spray-washing film wrapping equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112337842A (en) * 2020-09-02 2021-02-09 宝利泰橡胶科技扬州有限公司 Rubber roller spray-washing film wrapping equipment

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