CN210569927U - Aluminum ingot melting furnace - Google Patents

Aluminum ingot melting furnace Download PDF

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Publication number
CN210569927U
CN210569927U CN201921572075.1U CN201921572075U CN210569927U CN 210569927 U CN210569927 U CN 210569927U CN 201921572075 U CN201921572075 U CN 201921572075U CN 210569927 U CN210569927 U CN 210569927U
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China
Prior art keywords
melting furnace
round hole
plate
melting
aluminum
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CN201921572075.1U
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Chinese (zh)
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廖海淼
黄晨
刘非凡
陈明
林俊杰
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Dongguan Qingniao Metal Material Co Ltd
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Dongguan Qingniao Metal Material Co Ltd
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Abstract

The utility model relates to the technical field of melting furnaces, in particular to an aluminum ingot melting furnace, which comprises a melting furnace body, wherein a melting chamber is arranged in the melting furnace body, the melting chamber runs through a top plate, the top of the melting chamber is provided with a sealing cover, the sealing cover is abutted against the melting furnace body, the melting chamber comprises a cylinder part and a semicircular part, the semicircular part is fixedly connected with the cylinder part, a filter plate is detachably arranged on an opening of the semicircular part, and the filter plate is abutted against one end of the cylinder part; the bottom of semicircle portion is equipped with the discharging pipe, the discharging pipe runs through the melting furnace body, the one end of discharging pipe is equipped with the closing plate. The utility model has the advantages of being scientific and reasonable in design, simple structure compares with prior art, and the filter plate can be changed, has solved the problem that the filter plate damages unable change, is favorable to keeping the high efficiency for a long time and melts the aluminium ingot.

Description

Aluminum ingot melting furnace
Technical Field
The utility model relates to a technical field of melting furnace especially relates to an aluminium ingot melting furnace.
Background
At present, when an aluminum ingot is melted, the aluminum ingot is generally placed in a melting furnace, and the aluminum ingot is melted by heating, so that aluminum liquid is obtained. However, in the process of melting the aluminum ingot in the melting furnace, the molten aluminum can wrap the molten aluminum ingot, so that the aluminum ingot is not fully melted, the heating time of the melting furnace is prolonged, and more energy is consumed.
In order to solve the problems, the prior chinese utility model with publication number CN207472028U discloses an energy-saving and environment-friendly aluminum melting furnace for aluminum ingot melting, which comprises a heating box, wherein the heating box is in a box body or barrel body structure; the heating box comprises a top plate; a sealing cover is matched on the top plate; an aluminum melting chamber is arranged in the heating box; the inner wall of the top of the aluminum melting chamber is provided with a layer plate; a feeding pipe is arranged on the layer plate; one end of the feeding pipe is matched with a partition plate which is used for isolating the inside and the outside of the aluminum melting chamber so as to prevent heat loss and prevent workers from being injured when the aluminum ingots are placed into the aluminum melting chamber; the aluminum melting chamber is of a sphere structure, and a cavity is arranged in the sphere; the inner wall of the bottom of the aluminum melting chamber is provided with a filter plate, and the filter plate is used for isolating an aluminum block from aluminum melt so as to prevent the aluminum block from being insufficiently melted; a discharge pipe is arranged at the bottom end of the aluminum melting chamber; one end of the discharge pipe is matched with a cover plate; the other end of the discharge pipe penetrates through the heating box. By arranging the filter plate in the aluminum melting chamber, aluminum liquid after the aluminum ingot is melted flows through the filter plate and falls to the bottom of the aluminum melting chamber, so that the aluminum liquid is prevented from wrapping the aluminum ingot.
The above prior art solutions have the following drawbacks: the aluminum melting chamber is of a spherical structure, if the filter plate arranged in the aluminum melting chamber is damaged, the filter plate cannot be replaced, molten aluminum can wrap the molten aluminum, aluminum ingots are caused to be insufficiently melted again, the heating time of the melting furnace is prolonged, and more energy is consumed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an aluminium ingot melting furnace, it has solved and has melted the aluminium room and be the spheroid structure, if the filter plate that sets up in melting the aluminium room damages, can't change the problem of filter plate.
The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:
an aluminum ingot melting furnace comprises a melting furnace body, wherein a melting chamber is arranged in the melting furnace body, the melting chamber penetrates through the melting furnace body, a sealing cover is arranged at the top of the melting chamber, the sealing cover is abutted against the melting furnace body, the melting chamber comprises a cylinder part and a semicircular part, the semicircular part is fixedly connected with the cylinder part, a filter plate is detachably mounted at an opening of the semicircular part, and the filter plate is abutted against one end of the cylinder part; the bottom of semicircle portion is equipped with the discharging pipe, the discharging pipe runs through the melting furnace body, the one end of discharging pipe is equipped with the closing plate.
By adopting the technical scheme, the aluminum ingot is placed on the filter plate in the melting chamber, and the melting chamber in the melting furnace body is heated, so that the aluminum ingot in the melting chamber is melted to form aluminum liquid; the aluminum liquid flows into the semicircular part through the filter plate, so that the aluminum ingot wrapped by the molten aluminum is reduced, and the melting efficiency of the aluminum ingot is improved; when the aluminum liquid in the semicircular part needs to be discharged, the sealing plate is opened to realize the discharge of the aluminum liquid in the semicircular part; if the filter plate damages, because the opening at semicircle portion is installed to the filter plate, but semicircle portion and section of thick bamboo portion conflict, consequently, the filter plate after the dismantlement can be followed section of thick bamboo portion and shifted out to the filter plate of renewal, thereby keep the aluminium liquid after the aluminium ingot melts to flow into semicircle portion, improve aluminium ingot melting's efficiency, avoid aluminium liquid parcel aluminium ingot, thereby the energy saving improves the benefit of enterprise. The utility model has the advantages of being scientific and reasonable in design, simple structure compares with prior art, and the filter plate can be changed, has solved the problem that the filter plate damages unable change, is favorable to keeping the high efficiency for a long time and melts the aluminium ingot.
The utility model discloses further set up to: one end of the cylinder part, which is far away from the semicircular part, is provided with a groove, and a heat insulation plate covering the cylinder part is arranged in the groove.
Through adopting above-mentioned technical scheme, the heated board lid closes the section of thick bamboo portion to the heat in the restriction section of thick bamboo portion overflows, is favorable to keeping melting indoor temperature, thereby is favorable to melting of aluminium ingot.
The utility model discloses further set up to: the middle part of heated board is seted up and is used for putting into the blowing hole of section of thick bamboo portion with the aluminium ingot, the heated board articulates there is the apron that covers and close the blowing hole.
Through adopting above-mentioned technical scheme, the setting in blowing hole for when putting into melting the room with the aluminium ingot, need not dismantle the heated board, only need open the apron and can put into melting the room with the aluminium ingot, the setting of apron plays the effect that keeps warm to melting the room on the one hand, and on the other hand is convenient for put into melting the room with the aluminium ingot.
The utility model discloses further set up to: the discharging hole comprises a first round hole and a second round hole, the axes of the first round hole and the second round hole are on the same axis, the first round hole is communicated with the second round hole, the diameter of the first round hole is smaller than that of the second round hole, and the first round hole is positioned below the second round hole; the cover plate comprises a first sealing block matched with the first round hole and a second sealing block matched with the second round hole, and the first sealing block is fixed with the second sealing block.
Through adopting above-mentioned technical scheme, the apron lid closes the blowing hole for the lateral wall and the first round hole of first sealing block are contradicted, and the lateral wall and the second round hole of second sealing block are contradicted, thereby reduce the heat in the melting chamber and spill over, are favorable to keeping the temperature in the melting chamber.
The utility model discloses further set up to: the surface that the second sealing piece deviates from first sealing piece is equipped with the handle, the handle is located and keeps away from heated board and apron articulated one side.
Through adopting above-mentioned technical scheme, the handle is used for opening the apron to place the melting chamber with the aluminium ingot in.
The utility model discloses further set up to: the inner wall of the semicircular part is also provided with a filter screen, and the filter screen is positioned below the filter plate.
By adopting the technical scheme, the filter screen filters the aluminum liquid formed by melting the aluminum ingot, so that impurities contained in the aluminum liquid are left on the filter screen, and the purity of the aluminum liquid is better.
The utility model discloses further set up to: the filtering holes of the filtering net are smaller than the filtering holes of the filtering plate.
By adopting the technical scheme, the filtering holes of the filtering net are smaller than those of the filtering plate, thereby being beneficial to impurities mixed in the aluminum liquid.
To sum up, the utility model discloses a beneficial technological effect does:
1. the utility model has scientific and reasonable design and simple structure, compared with the prior art, the filter plate can be replaced, the problem that the filter plate can not be replaced when damaged is solved, and the high-efficiency melting aluminum ingot can be kept for a long time;
2. the filter screen is further installed on the inner wall of the semicircular part and located below the filter plate, and the filter screen filters aluminum liquid formed by melting aluminum ingots, so that impurities contained in the aluminum liquid are left on the filter screen, and the purity of the aluminum liquid is better.
Drawings
FIG. 1 is a sectional view of an aluminum ingot melting furnace according to the present invention.
In the figure, 1, a melting furnace body; 11. a melting chamber; 111. a barrel portion; 112. a semicircular portion; 113. a groove; 2. a sealing cover; 3. filtering the plate; 4. a discharge pipe; 41. a sealing plate; 5. a thermal insulation board; 51. a discharge hole; 511. a first circular hole; 512. a second circular hole; 52. a cover plate; 521. a first seal block; 522. a second seal block; 6. a handle; 7. and (4) a filter screen.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, the aluminum ingot melting furnace disclosed by the utility model comprises a melting furnace body 1, a melting chamber 11 is arranged in the melting furnace body 1, the melting chamber 11 penetrates through a top plate, and a sealing cover 2 is arranged at the top of the melting chamber 11; in the present embodiment, the sealing cover 2 is abutted against the top of the melting furnace body 1, thereby reducing heat loss of the melting chamber 11 inside the melting furnace body 1. The melting chamber 11 includes a cylindrical portion 111 and a semicircular portion 112, the semicircular portion 112 is fixedly connected to the cylindrical portion 111, and the semicircular portion 112 is continuous with the cylindrical portion 111.
The semicircular part 112 is detachably provided with the filter plate 3 towards the opening of the cylinder part 111, and the filter plate 3 is abutted against one end of the cylinder part 111, namely, the filter plate 3 is positioned at the bottom of the cylinder part 111; when an aluminum ingot is placed in the melting chamber 11, the aluminum ingot is abutted against the aluminum plate. The inner wall of the semicircular part 112 is also provided with a filter screen 7, the filter screen 7 is positioned below the filter plate 3, and the filter screen 7 filters the aluminum liquid, so that the quality of the aluminum liquid is optimized. The filtering holes of the filtering net 7 are smaller than the filtering holes of the filtering plate 3, so that the filtering net 7 can filter sundries which can not be filtered by the filtering plate 3. The bottom of the semicircular part 112 is provided with a discharge pipe 4, the discharge pipe 4 penetrates through the melting furnace body 1, one end of the discharge pipe 4 is provided with a sealing plate 41, and when the aluminum liquid in the melting chamber 11 needs to be led out, the sealing plate 41 is opened, so that the aluminum liquid is led out; the sealing plate 41 may be hinged to the tapping pipe 4, with the opening and closing of the sealing plate 41 being controlled using a motor assembly; the sealing plate 41 may also be opened and closed by an air cylinder or the like, thereby simplifying opening and closing of the sealing plate 41.
A groove 113 is formed in one end, far away from the semicircular part 112, of the cylinder part 111, a heat insulation plate 5 covering the cylinder part 111 is installed in the groove 113, and the heat insulation plate 5 insulates heat of the cylinder part 111 and the semicircular part 112, so that heat overflow in the melting chamber 11 is reduced. The emptying hole 51 has been seted up at the middle part of heated board 5, and emptying hole 51 is used for putting into section of thick bamboo portion 111 with the aluminium ingot in, and heated board 5 articulates there is the apron 52 that covers and close emptying hole 51. The discharging hole 51 comprises a first round hole 511 and a second round hole 512, the axes of the first round hole 511 and the second round hole 512 are on the same axis, the first round hole 511 is communicated with the second round hole 512, the diameter of the first round hole 511 is smaller than that of the second round hole 512, the first round hole 511 is positioned below the second round hole 512, the cover plate 52 comprises a first sealing block 521 matched with the first round hole 511 and a second sealing block 522 matched with the second round hole 512, and the first sealing block 521 is fixed with the second sealing block 522; the cover plate 52 is covered, so that the side wall of the first sealing block 521 is abutted against the hole wall of the first round hole 511, and the side wall of the second sealing block 522 is abutted against the hole wall of the second round hole 512, thereby reducing the overflow of heat in the melting chamber 11; the arrangement of the feeding hole 51 and the cover plate 52 facilitates the feeding of the aluminum material into the melting chamber 11 on the one hand, and reduces the overflow of heat in the melting chamber 11 on the other hand. The surface that second block 522 deviates from first block 521 is equipped with handle 6, and handle 6 is located and keeps away from heated board 5 and apron 52 articulated one side, utilizes handle 6 to be convenient for open apron 52.
The implementation principle of the embodiment is as follows: placing an aluminum ingot on a filter plate 3 in a melting chamber 11, and heating the melting chamber 11 in a melting furnace body 1 to melt the aluminum ingot in the melting chamber 11 to form aluminum liquid; the aluminum liquid flows into the semicircular part 112 through the filter plate 3, thereby reducing the aluminum ingot wrapped by the molten aluminum liquid and being beneficial to improving the melting efficiency of the aluminum ingot; when the aluminum liquid in the semicircular part 112 needs to be discharged, the sealing plate 41 is opened to realize the discharge of the aluminum liquid in the semicircular part 112; if the filter plate 3 is damaged, because the filter plate 3 is installed at the opening of the semicircular part 112, but the semicircular part 112 is abutted against the cylinder part 111, the disassembled filter plate 3 can be moved out of the cylinder part 111 so as to replace a new filter plate 3, thereby keeping the aluminum liquid after the aluminum ingot is melted to flow into the semicircular part 112, improving the efficiency of melting the aluminum ingot, avoiding the aluminum liquid from wrapping the aluminum ingot, saving energy and improving the benefit of enterprises. The utility model has the advantages of being scientific and reasonable in design, simple structure compares with prior art, and filter plate 3 can be changed, has solved filter plate 3 and has damaged the problem that can't be changed, is favorable to keeping the high efficiency for a long time and melts the aluminium ingot.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (7)

1. The utility model provides an aluminium ingot melting furnace, includes melting furnace body (1), is equipped with in melting furnace body (1) and melts room (11), melts room (11) and runs through melting furnace body (1), and the top of melting room (11) is provided with sealed lid (2), and sealed lid (2) contradict its characterized in that with melting furnace body (1): the melting chamber (11) comprises a cylinder part (111) and a semicircular part (112), the semicircular part (112) is fixedly connected with the cylinder part (111), a filter plate (3) is detachably mounted at an opening of the semicircular part (112), and the filter plate (3) is abutted against one end of the cylinder part (111); the bottom of semicircle portion (112) is equipped with discharging pipe (4), discharging pipe (4) run through melting furnace body (1), the one end of discharging pipe (4) is equipped with closing plate (41).
2. An aluminum ingot melting furnace as set forth in claim 1, characterized in that: one end of the cylinder part (111) far away from the semicircular part (112) is provided with a groove (113), and a heat insulation plate (5) covering the cylinder part (111) is installed in the groove (113).
3. An aluminum ingot melting furnace as set forth in claim 2, characterized in that: the middle part of the heat insulation plate (5) is provided with a discharging hole (51) used for placing an aluminum ingot into the barrel part (111), and the heat insulation plate (5) is hinged with a cover plate (52) covering the discharging hole (51).
4. An aluminum ingot melting furnace as set forth in claim 3, characterized in that: the discharging hole (51) comprises a first round hole (511) and a second round hole (512), the axes of the first round hole (511) and the second round hole (512) are on the same axis, the first round hole (511) is communicated with the second round hole (512), the diameter of the first round hole (511) is smaller than that of the second round hole (512), and the first round hole (511) is positioned below the second round hole (512); the cover plate (52) comprises a first sealing block (521) matched with the first round hole (511) and a second sealing block (522) matched with the second round hole (512), and the first sealing block (521) and the second sealing block (522) are fixed.
5. An aluminum ingot melting furnace as set forth in claim 4, characterized in that: the surface of the second sealing block (522) departing from the first sealing block (521) is provided with a handle (6), and the handle (6) is positioned on one side far away from the hinge joint of the insulation board (5) and the cover plate (52).
6. An aluminum ingot melting furnace as set forth in claim 1, characterized in that: a filter screen (7) is further installed on the inner wall of the semicircular part (112), and the filter screen (7) is located below the filter plate (3).
7. An aluminum ingot melting furnace as set forth in claim 6, characterized in that: the filtering holes of the filtering net (7) are smaller than the filtering holes of the filtering plate (3).
CN201921572075.1U 2019-09-20 2019-09-20 Aluminum ingot melting furnace Active CN210569927U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921572075.1U CN210569927U (en) 2019-09-20 2019-09-20 Aluminum ingot melting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921572075.1U CN210569927U (en) 2019-09-20 2019-09-20 Aluminum ingot melting furnace

Publications (1)

Publication Number Publication Date
CN210569927U true CN210569927U (en) 2020-05-19

Family

ID=70640702

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921572075.1U Active CN210569927U (en) 2019-09-20 2019-09-20 Aluminum ingot melting furnace

Country Status (1)

Country Link
CN (1) CN210569927U (en)

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