CN210561167U - Ultralow bath ratio of 1: 3-zipper dyeing machine honeycomb container structure - Google Patents
Ultralow bath ratio of 1: 3-zipper dyeing machine honeycomb container structure Download PDFInfo
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- CN210561167U CN210561167U CN201921340365.3U CN201921340365U CN210561167U CN 210561167 U CN210561167 U CN 210561167U CN 201921340365 U CN201921340365 U CN 201921340365U CN 210561167 U CN210561167 U CN 210561167U
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- container structure
- bath ratio
- dyeing machine
- honeycomb
- zip fastener
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- 238000004043 dyeing Methods 0.000 title claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 22
- 230000008569 process Effects 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims description 24
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000003086 colorant Substances 0.000 abstract description 7
- 230000008878 coupling Effects 0.000 abstract description 4
- 238000010168 coupling process Methods 0.000 abstract description 4
- 238000005859 coupling reaction Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 2
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 2
- 241001330002 Bambuseae Species 0.000 abstract 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 2
- 239000011425 bamboo Substances 0.000 abstract 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 6
- 238000004040 coloring Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The utility model discloses an ultralow bath ratio 1: 3 zip fastener dyeing machine honeycomb container structure, including the inverter motor who is used for the equipment main part of zip fastener dyeing and provides power for the dyeing process, inverter motor's one end edge alignment is connected with the shaft coupling, and the connecting seat of bottom surface is placed to the one end fixedly connected with level of shaft coupling, the top of connecting seat is connected with water inlet and outlet pipeline, water inlet and outlet pipeline's top is connected with a set seat, and the upper end of a set seat evenly installs multiunit coiled head and hangs, the go-between is installed to the upper surface edge of a set seat, and the top of a set seat has cup jointed a honeycomb section of thick bamboo through the go-between, run through in the inside vertical direction of a honeycomb section of thick bamboo and. The ultra-low bath ratio is 1: 3 zip fastener dyeing machine honeycomb container structure can the using water resources, can carry out the dyeing process of different colours simultaneously according to the actual demand of difference, can reduce the production energy consumption greatly at last, is favorable to manufacturing cost's reduction.
Description
Technical Field
The utility model relates to a zip fastener dyeing technical field, in particular to ultralow bath ratio 1: 3, a honeycomb container structure of a zipper dyeing machine.
Background
The zipper dyeing machine is a device for dyeing zippers, generally, when in operation, a circulating pump (centrifugal pump) in the zipper dyeing machine forms negative pressure, so that a dyeing agent circulates between a dyeing barrel and the circulating pump (centrifugal pump) to perform a dyeing process; the existing zipper dyeing machine has certain disadvantages in use, and in the use process, the water consumption is large, the energy consumption is serious, and the used raw materials are more wasted and easily cause environmental pollution under certain conditions, so that an ultralow bath ratio of 1: 3, a honeycomb container structure of a zipper dyeing machine.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide an ultralow bath ratio of 1: 3, the honeycomb container structure of the zipper dyeing machine can effectively solve the problems in the background technology.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
ultralow bath ratio of 1: 3, the honeycomb container structure of the zipper dyeing machine comprises an equipment main body for zipper dyeing and a variable frequency motor for providing power for a dyeing process, wherein the edge of one end of the variable frequency motor is connected with a coupler in an aligned manner, one end of the coupler is fixedly connected with a connecting seat for horizontally placing a bottom surface, the top end of the connecting seat is connected with a water inlet and outlet pipeline, the top end of the water inlet and outlet pipeline is connected with a tray seat, a plurality of groups of tray head hangers are uniformly arranged at the upper end of the tray seat, a connecting ring is arranged at the edge of the upper surface of the tray seat, a honeycomb cylinder is sleeved above the tray seat through the connecting ring, a plurality of groups of operation holes are arranged in the honeycomb cylinder in a vertical direction in a penetrating manner, the top end of the honeycomb cylinder is connected with a sealing cover through a bracket, a single-row pipeline is connected at the position of the bottom end of the tray seat, and the top end of the sleeve is positioned above the pan head and is connected with a sealing bolt through the pan head in a hanging way.
Preferably, a circulating pump is arranged inside the joint of the coupler and the connecting seat, and the circulating pump is communicated with the water inlet and outlet pipeline through the connecting seat.
Preferably, the single-row pipes are positioned inside the water inlet and outlet pipes, the number of the single-row pipes corresponds to the number of the pan head hangers, the number of the pan head hangers is variable, and a plurality of groups of through holes are formed in the side surface of the pan head hanger.
Preferably, the bottom end of the pan head hanger is provided with an impeller, the impeller is connected with the pan base in a sliding mode, the pan head hanger is connected with the center of the impeller, and the lower portion of the impeller is connected with the top end of the single-row pipeline.
Preferably, the connecting seat and the water inlet and outlet pipeline are detachably connected, and the bottom end of the single-row pipeline inside the water inlet and outlet pipeline is provided with a connecting interface of a small circulating pump.
Preferably, the control box is installed at the upper end of the variable frequency motor when the variable frequency motor is placed horizontally, the controller, the timer and the encoder are installed inside the control box, and the encoder and the timer are both electrically connected with the controller.
Preferably, the number of the operation holes in the honeycomb cylinder corresponds to the number of the pan head hangers one to one, the sleeves are sleeved on the peripheries of the pan head hangers, and the multiple sets of the pan head hangers and the sleeves are combined and placed in the operation holes in the honeycomb cylinder.
Preferably, the inner center of the sealing bolt is provided with a round-table-shaped screw hole, the outer surfaces of two sides of the screw hole are respectively welded with a force applying handle, the bottom end of the sealing bolt is fixedly connected with a sealing bottom plate, and the screw hole penetrates through the sealing bottom plate.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) the ultra-low bath ratio is 1: 3 zip fastener dyeing machine honeycomb container structure through the improvement to the dyeing bucket, has filled dyeing bucket partial position in the traditional mode, only leaves the partial space that needs the operation, has solved the waste of dyeing bucket water resource in the traditional mode, simultaneously, compares under traditional mode, and its bottom has original arc to change into the level, and the water consumption is about 38% of traditional mode.
(2) The ultra-low bath ratio is 1: 3 zip fastener dyeing machine honeycomb container structure, through the improvement process of porous dyeing bucket and its bottom pipeline, on the one hand, can carry out the dyeing process of different colours simultaneously, on the other hand, through the change to the circulating pump, energy consumption can be greatly reduced to miniature circulating pump, practices thrift manufacturing cost.
Drawings
Fig. 1 shows that the ultra-low bath ratio of the utility model is 1: 3 integral view of the honeycomb container structure of the zipper dyeing machine;
fig. 2 shows that the ultra-low bath ratio of the utility model is 1: 3 schematic representation of the dyeing structure in the honeycomb container structure of the zipper dyeing machine;
fig. 3 shows that the ultra-low bath ratio of the utility model is 1: 3, a schematic structural diagram of a honeycomb cylinder in a honeycomb container structure of the zipper dyeing machine;
fig. 4 shows that the ultra-low bath ratio of the utility model is 1: 3, a structural schematic diagram of a disc seat in a honeycomb container structure of the zipper dyeing machine;
fig. 5 shows that the ultra-low bath ratio of the utility model is 1: 3 a section view of a tray in the honeycomb container structure of the zipper dyeing machine;
fig. 6 shows that the ultra-low bath ratio of the utility model is 1: 3, a schematic structural diagram of a sleeve in a honeycomb container structure of the zipper dyeing machine;
fig. 7 shows that the ultra-low bath ratio of the utility model is 1: 3 comparative drawing of dyeing vat in honeycomb container structure of zipper dyeing machine, wherein drawing a is dyeing vat of conventional mode and drawing b is dyeing vat designed herein;
fig. 8 shows that the ultra-low bath ratio of the utility model is 1: 3 structure schematic diagram of sealing bolt in honeycomb container structure of zipper dyeing machine.
In the figure: 1. an apparatus main body; 2. a variable frequency motor; 3. a coupling; 4. a connecting seat; 5. a water inlet and outlet pipeline; 6. a tray seat; 7. a sealing cover; 8. a honeycomb cylinder; 9. an operation hole; 10. hanging the pan head; 11. a connecting ring; 12. a single row of pipes; 13. a sleeve; 14. coiling; 15. a seal bolt; 16. a screw hole; 17. a handle for exerting force; 18. and sealing the bottom plate.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1-8, ultra-low bath ratio 1: 3, a honeycomb container structure of a zipper dyeing machine comprises an equipment main body 1 for zipper dyeing and a variable frequency motor 2 for providing power for a dyeing process, wherein the edge of one end of the variable frequency motor 2 is connected with a coupler 3 in an aligning way, one end of the coupler 3 is fixedly connected with a connecting seat 4 horizontally placed on the bottom surface, the top end of the connecting seat 4 is connected with a water inlet and outlet pipeline 5, the top end of the water inlet and outlet pipeline 5 is connected with a tray seat 6, a plurality of groups of tray head hangers 10 are uniformly arranged at the upper end of the tray seat 6, a connecting ring 11 is arranged at the edge of the upper surface of the tray seat 6, a honeycomb cylinder 8 is sleeved above the tray seat 6 through the connecting ring 11, a plurality of groups of operation holes 9 are arranged in the vertical direction in the honeycomb cylinder 8 in a penetrating way, the top end of the honeycomb cylinder 8 is connected with a sealing cover 7 through a bracket, and, and the outer surface cover of coiled hair hanger 10 is equipped with sleeve 13, the both ends of sleeve 13 all are provided with coiled hair 14, and the top of sleeve 13 is located coiled hair 14's top and is connected with sealing bolt 15 through coiled hair hanger 10.
The inside circulating pump that is provided with of junction of shaft coupling 3 and connecting seat 4, the circulating pump is linked together through connecting seat 4 and business turn over water pipe 5.
The single-row pipes 12 are positioned inside the water inlet and outlet pipes 5, the number of the single-row pipes 12 corresponds to the number of the pan head hangers 10, the number of the pan head hangers 10 is variable, and a plurality of groups of through holes are formed in the side surface of the pan head hanger 10.
The bottom end of the pan head hanger 10 is provided with an impeller which is connected with the pan base 6 in a sliding way, the pan head hanger 10 is connected with the center of the impeller, and the lower part of the impeller is connected with the top end of the single-row pipeline 12.
The connecting seat 4 is detachably connected with the water inlet and outlet pipeline 5, and the bottom end of the single-row pipeline 12 inside the water inlet and outlet pipeline 5 is provided with a connecting interface of a small circulating pump.
The upper end of variable frequency motor 2 when being horizontal places installs the control box, and the internally mounted of control box has controller, timer and encoder, encoder and timer all with controller electric connection.
The number of the operation holes 9 in the honeycomb cylinder 8 corresponds to the number of the pan head hangers 10 one by one, sleeves 13 are sleeved on the peripheries of the pan head hangers 10, and the multiple sets of the pan head hangers 10 and the sleeves 13 are combined and placed in the operation holes 9 in the honeycomb cylinder 8.
A round table-shaped screw hole 16 is formed in the center of the interior of the sealing bolt 15, the outer surfaces of two sides of the screw hole 16 are respectively welded with a force applying handle 17, a sealing bottom plate 18 is fixedly connected to the bottom end of the sealing bolt 15, and the screw hole 16 penetrates through the sealing bottom plate 18.
It should be noted that the utility model discloses an ultralow bath ratio 1: 3, when dyeing the same color, firstly, selecting on the tray seat 6, selecting the tray seat 6 with different numbers of tray head hangers 10 according to the operation requirement, meanwhile, connecting the honeycomb cylinder 8 above the tray seat 6 through the connecting ring 11, and making the tray head hanger 10 located at the center of the operation hole 9 inside the honeycomb cylinder 8, in the process, the design of the honeycomb cylinder 8 fills the redundant space inside the dyeing cylinder in the dyeing process, so that the water consumption is less, meanwhile, the circulating process times of the dyeing agent are more, the coloring effect is more excellent, then, uniformly winding the zipper ribbon on the outer wall of the sleeve 13, and fixing, the sleeve 13 with the fixed zipper ribbon is installed inside the operation hole 9, and making the tray head hanger 10 located inside the sleeve 13, at this time, the top end of the tray head hanger 10 is pressed and fixed through the sealing bolt 15, the sealing bottom plate 18 seals the operation hole 9 at the pan head 14, finally, the variable frequency motor 2 is started, the variable frequency motor 2 rotates at the moment, the coloring agent enters along the connecting seat 4 and the water inlet and outlet pipeline 5 under the action of the circulating pump, finally enters the pan head hanger 10 through the impeller, and performs a coloring process on the zipper braid through the seepage net seepage position on the side surface of the sleeve 13, meanwhile, the coloring agent drives the impeller to rotate in the process of entering the impeller, and the circulating process of the coloring agent is increased;
when dyeing with different colors is carried out, firstly, selection is carried out on the disc seat 6, the disc seat 6 with different numbers of disc head hangers 10 is selected according to the operation requirement, meanwhile, the dyeing honeycomb cylinder 8 is connected above the disc seat 6 through the connecting ring 11, the disc head hangers 10 are positioned at the center of the operation hole 9 inside the honeycomb cylinder 8, in the process, the redundant space inside the dyeing cylinder in the dyeing process is filled by the design of the honeycomb cylinder 8, the water consumption is less, meanwhile, the circulating process times of a dyeing agent are more, the coloring effect is more excellent, then, zipper ribbons are uniformly wound on the outer wall of the sleeve 13 and are fixed, the sleeve 13 with the zipper ribbons fixed is arranged inside the operation hole 9, the disc head hangers 10 are positioned inside the sleeve 13, at the moment, the sleeve 13 is pressed and fixed at the top end of the disc head hangers 10 through the sealing bolt 15, the connecting seat 4 is disassembled, an operator additionally operates the operation holes 9 for dyeing the same color, the single-row pipelines 12 at the bottom ends of the operation holes 9 for dyeing the same color are combined, a small-sized circulating pump is connected to the joint, finally, the variable frequency motor 2 is started, the variable frequency motor 2 rotates at the moment, a dyeing agent enters the connection seat 4 and the water inlet and outlet pipeline 5 under the action of the circulating pump, finally enters the pan head hanger 10 through the impeller, and performs a dyeing process on the zipper braid through the seepage net seepage position on the side surface of the sleeve 13, meanwhile, the impeller is driven to rotate in the process that the dyeing agent enters the impeller, and the circulating process of the dyeing agent is increased;
in addition, in the process of control operation, a user can set time by using a timer, and the controller controls the forward and reverse rotation of the variable frequency motor 2 within a specified time, so that the operation time of the circulating pump is controlled, and the circulating times of the coloring agent can be increased and the coloring effect can be improved by controlling the time and reducing the space.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. Ultralow bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, including being used for the equipment main part (1) of zip fastener dyeing and giving inverter motor (2) of dyeing process power, its characterized in that: the edge of one end of the variable frequency motor (2) is connected with a coupler (3) in an aligned mode, one end of the coupler (3) is fixedly connected with a connecting seat (4) with a horizontally placed bottom surface, the top end of the connecting seat (4) is connected with a water inlet and outlet pipeline (5), the top end of the water inlet and outlet pipeline (5) is connected with a tray seat (6), a plurality of groups of tray head hangers (10) are uniformly installed at the upper end of the tray seat (6), a connecting ring (11) is installed at the edge of the upper surface of the tray seat (6), a honeycomb cylinder (8) is sleeved above the tray seat (6) through the connecting ring (11), a plurality of groups of operation holes (9) are formed in the honeycomb cylinder (8) in a penetrating mode in the vertical direction, the top end of the honeycomb cylinder (8) is connected with a sealing cover (7) through a support, and a single-row pipeline (12) is connected to the position, and the outer surface cover of coiled hair hanger (10) is equipped with sleeve (13), the both ends of sleeve (13) all are provided with coiled hair (14), and the top of sleeve (13) is located coiled hair (14) the top and is connected with sealing bolt (15) through coiled hair hanger (10).
2. The ultra-low bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: and a circulating pump is arranged in the joint of the coupler (3) and the connecting seat (4), and is communicated with the water inlet and outlet pipeline (5) through the connecting seat (4).
3. The ultra-low bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: the single-row pipelines (12) are positioned inside the water inlet and outlet pipelines (5), the number of the single-row pipelines (12) corresponds to the number of the pan head hangers (10), the number of the pan head hangers (10) is variable, and a plurality of groups of through holes are formed in the side surface of the pan head hanger (10).
4. The ultra-low bath ratio of 1 or 3: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: the bottom end of the pan head hanger (10) is provided with an impeller, the impeller is connected with the pan base (6) in a sliding mode, the pan head hanger (10) is connected with the center of the impeller, and the lower portion of the impeller is connected with the top end of the single-row pipeline (12).
5. The ultra-low bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: the connecting seat (4) is detachably connected with the water inlet and outlet pipeline (5), and the bottom end of the single-row pipeline (12) in the water inlet and outlet pipeline (5) is provided with a connecting interface of a small circulating pump.
6. The ultra-low bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: the upper end of the variable frequency motor (2) is provided with the control box when the variable frequency motor is placed horizontally, the controller, the timer and the encoder are arranged inside the control box, and the encoder and the timer are both electrically connected with the controller.
7. The ultra-low bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: the number of the operation holes (9) in the honeycomb cylinder (8) is in one-to-one correspondence with the number of the pan head hangers (10), the sleeves (13) are sleeved on the peripheries of the pan head hangers (10), and the operation holes (9) in the honeycomb cylinder (8) are placed in the combination of the multiple sets of the pan head hangers (10) and the sleeves (13).
8. The ultra-low bath ratio of 1: 3 zip fastener dyeing machine honeycomb container structure, its characterized in that: the inner center of the sealing bolt (15) is provided with a round table-shaped screw hole (16), the outer surfaces of two sides of the screw hole (16) are respectively welded with a force applying handle (17), the bottom end of the sealing bolt (15) is fixedly connected with a sealing bottom plate (18), and the screw hole (16) penetrates through the sealing bottom plate (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921340365.3U CN210561167U (en) | 2019-08-19 | 2019-08-19 | Ultralow bath ratio of 1: 3-zipper dyeing machine honeycomb container structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921340365.3U CN210561167U (en) | 2019-08-19 | 2019-08-19 | Ultralow bath ratio of 1: 3-zipper dyeing machine honeycomb container structure |
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| CN210561167U true CN210561167U (en) | 2020-05-19 |
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| CN201921340365.3U Expired - Fee Related CN210561167U (en) | 2019-08-19 | 2019-08-19 | Ultralow bath ratio of 1: 3-zipper dyeing machine honeycomb container structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110396786A (en) * | 2019-08-19 | 2019-11-01 | 深圳市新炜明科技有限公司 | Ultra-low bath ratio 1:3 zipper overflow dyeing machine honeycomb container structure and water-saving method |
-
2019
- 2019-08-19 CN CN201921340365.3U patent/CN210561167U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110396786A (en) * | 2019-08-19 | 2019-11-01 | 深圳市新炜明科技有限公司 | Ultra-low bath ratio 1:3 zipper overflow dyeing machine honeycomb container structure and water-saving method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |